CN106428852A - Tobacco sheet packaging quantity determination method and system - Google Patents
Tobacco sheet packaging quantity determination method and system Download PDFInfo
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- CN106428852A CN106428852A CN201610893341.5A CN201610893341A CN106428852A CN 106428852 A CN106428852 A CN 106428852A CN 201610893341 A CN201610893341 A CN 201610893341A CN 106428852 A CN106428852 A CN 106428852A
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 150
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 36
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 238000003860 storage Methods 0.000 claims abstract description 168
- 241000208125 Nicotiana Species 0.000 claims abstract description 149
- 238000012856 packing Methods 0.000 claims description 91
- 239000000463 material Substances 0.000 claims description 34
- 238000007599 discharging Methods 0.000 claims description 33
- 238000001514 detection method Methods 0.000 claims description 15
- 238000005259 measurement Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000843 powder Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/08—Devices for counting or registering the number of articles handled, or the number of packages produced by the machine
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a tobacco sheet packaging quantity determination method and a tobacco sheet packaging quantity determination system, and relates to the technical field of tobacco equipment. The tobacco sheet packaging quantity determination method comprises the following steps: the remaining quantity corresponding to remaining tobacco sheets is recorded and a storage cabinet is controlled to discharge; if the discharge quantity of the storage cabinet is judged to reach the remaining quantity, the remaining packaging piece counting number corresponding to the remaining quantity is acquired; the working packaging piece counting number of a current team within a time interval from the moment the discharge quantity reaches the remaining quantity to the time of next shifting of duty is acquired; and the packaging piece counting number of the team is determined to be the sum of the remaining packaging piece counting number and the working packaging piece counting number of the team correspondingly. With the adoption of the tobacco sheet packaging quantity determination method and the tobacco sheet packaging quantity determination system, the yield of the tobacco sheets of the team can be accurately calculated, data such as the remaining quantity, the remaining packaging piece counting number and the working packaging piece counting number can be measured and acquired automatically, the yields of the various teams can be calculated automatically, and the packaging piece counting numbers of different shifts can be classified and counted, measurement and calculation accuracy can be ensured, and piece counting and output statistical errors can be avoided.
Description
Technical Field
The invention relates to the technical field of tobacco equipment, in particular to a method and a system for determining the packaging quantity of tobacco sheets.
Background
During the tobacco redrying and cigarette production processes, tobacco stems, tobacco powder and the like which account for about 1/3 of the total amount of the original tobacco materials are generated. Tens of thousands of tons of tobacco stalk resources are abandoned every year in China. The tobacco sheet is a homogenized tobacco leaf prepared by recombining tobacco powder, tobacco stems and the like, and has the advantages of low cost, good filling property, small tar release amount and the like. The production process of the tobacco sheet mainly comprises a paper making method, a thick pulp method and a rolling method. The domestic paper making method is mainly used, and hot water is usually used for leaching tobacco stems and tobacco powder to obtain a tobacco extracting solution; then grinding the tobacco stem residue and the tobacco powder residue after the dipping treatment into thick liquid, sheet making, squeezing and drying to obtain a thin paper base; and finally, the tobacco extract is used as coating liquid to be coated on the tobacco sheet paper base to obtain the tobacco sheet. At present, in the production of tobacco sheets, the process requires that the tobacco sheets need to be subjected to temperature and humidity regulation for a period of time in a storage cabinet, and the tobacco sheets are allowed to be discharged after reaching the standard. The storage cabinet conveys the processed tobacco sheets to a packer or a packing area, packs the processed tobacco sheets and conveys the tobacco sheets to a downstream process. In the production process, one team needs to complete the procedure of putting the tobacco sheets into the storage cabinet for processing, and the tobacco sheets are packed after the processing is completed, so that the situation that the tobacco sheets which are put into the storage cabinet for processing in the previous team are delivered to the next team for packing cannot be avoided. Currently, in the case of continuous production of tobacco sheets, the tobacco sheet production of a group is usually determined manually by counting the number of packets of tobacco sheets, and the statistics of the tobacco sheet production of a group are prone to errors.
Disclosure of Invention
In view of the above, one technical problem to be solved by the present invention is to provide a method and a system for determining the packing quantity of tobacco sheets.
According to an aspect of the present invention, there is provided a method for determining a packing amount of tobacco sheets, comprising: when the fact that the storage cabinet has the residual tobacco sheets during the shift is judged, recording the residual material amount corresponding to the residual tobacco sheets and controlling the storage cabinet to discharge; when the discharging amount of the storage cabinet is judged to reach the surplus amount, acquiring a first packing counting number corresponding to the surplus amount, and recording the first packing counting number as the residual packing counting number of the previous team; acquiring a second packing counting number within the interval between the moment when the discharging amount reaches the surplus amount and the next shift time, and recording the second packing counting number as the working packing counting number of the current shift group; and determining the packaging counting number of the group as the sum of the residual packaging counting number corresponding to the group and the working packaging counting number.
Optionally, the number of the storage cabinets is multiple, and the controlling of the discharge of the storage cabinets includes: and after the discharging of one storage cabinet is judged to be finished, controlling the discharging of the other storage cabinet so as to sequentially discharge a plurality of storage cabinets.
Optionally, when it is judged that one or more storage cabinets have residual tobacco sheets during shift, controlling the one or more storage cabinets to discharge and starting a first timer to start timing; when the discharging amount of the one or more storage cabinets is judged to reach the surplus amount, controlling the first timer to stop timing and controlling the second timer to start timing, and acquiring the number of first packing counts in the timing period of the first timer; and when the judgment time reaches the next shift switching time, controlling the second timer to stop timing, and acquiring the number of second packing counts in the timing period of the second timer.
Optionally, the number of the storage cabinets is 3, and when it is determined that only one storage cabinet has the remaining tobacco sheets during shift, the storage cabinet is controlled to preferentially output the remaining tobacco sheets and the first timer is started to start timing; when the storage cabinet is judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing; or when the two storage cabinets are judged to have residual tobacco sheets during the shift, controlling the two storage cabinets to output the residual tobacco sheets, starting the first timer to start timing, and controlling feeding to an empty storage cabinet; and when the two storage cabinets are judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing.
Optionally, when the remaining tobacco sheets are judged to be in all the three storage cabinets during shift, controlling the two full storage cabinets to preferentially output the remaining tobacco sheets and feed the remaining tobacco sheets to one non-full storage cabinet, and starting the first timer to start timing; and when the two full storage cabinets are judged to finish outputting the residual tobacco sheets and the discharge amount of the one unfilled storage cabinet reaches the residual amount corresponding to the residual tobacco sheets in the storage cabinet, controlling the first timer to stop timing and controlling the second timer to start timing.
Optionally, the number of the remaining packing counts and the number of the working packing counts are periodically collected, and the number of the remaining packing counts and the number of the working packing counts are sent to a statistical system for storage and statistics.
Optionally, a level detection device and/or a weight detection device is/are arranged in each storage cabinet and used for detecting the level height and/or the weight of the tobacco sheets remained in the storage cabinet; determining the amount of said surplus based on said level height and/or weight.
According to another aspect of the present invention, there is provided a tobacco sheet packing amount determining system comprising: the excess material amount recording module is used for recording the excess material amount corresponding to the residual tobacco sheets when the residual tobacco sheets are judged to be in the storage cabinet during shift switching; the discharging control module is used for controlling discharging of the storage cabinet; the residual number determining module is used for acquiring a first packing counting number corresponding to the residual amount when the discharging amount of the storage cabinet is judged to reach the residual amount, and recording the first packing counting number as the residual packing counting number of the previous team; the work piece number determining module is used for acquiring a second packing count number within the interval between the moment when the discharging amount reaches the surplus amount and the next shift switching time, and recording the second packing count number as the work packing count number of the current shift group; and the team component counting and determining module is used for determining the packing component counting number of the team as the sum of the residual packing component counting number corresponding to the team and the working packing component counting number.
Optionally, the number of the storage cabinets is multiple, and the discharge control module is further configured to control the discharge of another storage cabinet after the discharge of one storage cabinet is determined, so that the plurality of storage cabinets are sequentially discharged.
Optionally, the discharge control module is further configured to control discharge of the one or more storage cabinets when it is determined that there are remaining tobacco sheets in the one or more storage cabinets during shift; the residual piece number determining module is also used for starting a first timer to start timing; when the discharging amount of the one or more storage cabinets is judged to reach the surplus amount, controlling the first timer to stop timing and controlling the second timer to start timing, and acquiring the number of first packing counts in the timing period of the first timer; and the work piece number determining module is used for controlling the second timer to stop timing when the judgment time reaches the next shift switching time, and acquiring the second packaging counting number in the timing period of the second timer.
Optionally, the number of the storage cabinets is 3, and the method further includes: the discharge control module is also used for controlling the storage cabinet to preferentially output the residual tobacco sheets when judging that only one storage cabinet has the residual tobacco sheets during the shift switching; the residual piece number determining module is also used for starting the first timer to start timing; when the storage cabinet is judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing; or the discharging control module is also used for controlling the two storage cabinets to output the residual tobacco sheets and controlling to feed to an empty storage cabinet when the two storage cabinets are judged to have the residual tobacco sheets when the shift is carried out; and the residual number determining module is used for starting the first timer to start timing, and controlling the first timer to stop timing and controlling the second timer to start timing when judging that the two storage cabinets output the residual tobacco sheets.
Optionally, the discharge control module is configured to, when it is determined that there are remaining tobacco sheets in all three storage cabinets during shift, control two full storage cabinets to preferentially output the remaining tobacco sheets and feed the remaining tobacco sheets to one less full storage cabinet; the residual number determining module is used for starting the first timer to start timing; and when the two full storage cabinets are judged to finish outputting the residual tobacco sheets and the discharge amount of the one unfilled storage cabinet reaches the residual amount corresponding to the residual tobacco sheets in the storage cabinet, controlling the first timer to stop timing and controlling the second timer to start timing.
Optionally, the data acquisition module is configured to periodically acquire the remaining packing count number and the working packing count number, and send the remaining packing count number and the working packing count number to a statistical system for storage and statistics.
Optionally, a level detection device and/or a weight detection device is/are arranged in each storage cabinet and used for detecting the level height and/or the weight of the tobacco sheets remained in the storage cabinet; the excess material amount recording module is further used for determining the excess material amount based on the material level height and/or the weight.
According to the method and the system for determining the packaging quantity of the tobacco sheets, under the condition that the tobacco sheets are continuously produced, the residual excess material quantity during the shift switching is recorded, the residual packaging counting number corresponding to the excess material quantity and the working packaging counting number during the working period are obtained, the sum of the residual packaging counting number corresponding to the group and the working packaging counting number is used as the packaging number of the group, the tobacco sheet yield of the group can be accurately calculated, the yield of each group can be automatically calculated, the packaging number of different groups can be classified and counted, the measurement and calculation accuracy can be guaranteed, and counting and production quantity counting errors can be avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic flow chart of an embodiment of a method for determining the packing quantity of tobacco sheets according to the present invention;
FIG. 2 is a schematic flow chart diagram illustrating another embodiment of a method for determining the packing quantity of tobacco sheets according to the present invention;
fig. 3 is a block diagram schematically illustrating an embodiment of a system for determining the packing amount of tobacco sheets according to the present invention.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The technical solution of the present invention is described in various aspects below with reference to various figures and embodiments.
The terms "first", "second", and the like are used hereinafter only for descriptive distinction and not for other specific meanings.
Fig. 1 is a schematic flow chart of an embodiment of a method for determining the packing quantity of tobacco sheets according to the present invention, as shown in fig. 1:
and 101, recording the surplus material amount corresponding to the surplus tobacco sheets and controlling the storage cabinet to discharge when judging that the storage cabinet has the surplus tobacco sheets during the shift. In the continuous production process of the tobacco sheets, each group is switched with another group after working for a specified number of hours, and whether the tobacco sheets produced by the group exist in the storage cabinet is determined when the groups are switched.
And 102, when the discharging amount of the storage cabinet is judged to reach the surplus amount, acquiring the first packing counting number corresponding to the surplus amount, and recording the first packing counting number as the residual packing counting number of the previous team. The storage cabinet is controlled to discharge, and the tobacco sheets output by the storage cabinet are conveyed to a packing machine or a packing area to be packed. For example, a packing machine is used for automatically packing tobacco sheets, the automatic piece recording module can automatically record the number of the packed pieces, the automatic piece recording module sets the triggering condition for weighing the packed pieces to be 80% of the total weight, namely when the packing weight is 80% of the standard weight, the automatic piece recording module is triggered to count the pieces, and the number of the pieces is recorded to be + 1. When the discharge amount of the storage cabinet reaches the excess amount of the previous team in the storage cabinet, the first packing counting number is obtained from the automatic piece recording module and is the residual packing counting number of the previous team.
And 103, acquiring a second packing counting number within the interval between the moment when the discharging amount reaches the surplus amount and the next shift switching time, and recording the second packing counting number as the working packing counting number of the current shift group. For example, when the shift time is reached, a second bundled count is obtained from the automated parts-recording module as the work bundled count for the current team.
And 104, determining the packaging counting number of the team as the sum of the remaining packaging counting number corresponding to the team and the working packaging counting number. The sum of the number of remaining bales counted for the team and the number of work bales counted can reflect the yield of tobacco sheets for the team.
A material level detection device, a weight detection device and the like are arranged in each storage cabinet and used for detecting the material level height, the weight and the like of the tobacco sheets left in the storage cabinet, and the residual material amount is determined based on the material level height and the weight. The material level detection device can adopt various implementation modes, for example, the material level detection device can be a diffuse reflection type photoelectric sensor which can detect the height of materials in the storage cabinet. A diffuse reflection type photoelectric sensor includes: the device comprises an infrared transmitting module and an infrared receiving module. The diffuse reflection type photoelectric sensor is provided with a light source and a light receiving device, light emitted by the light source is reflected by an object to be detected and received by the photosensitive element, and the light is processed by the relevant circuit to obtain required information, so that the diffuse reflection type photoelectric sensor can be used for detecting whether an approaching object, namely a tobacco sheet exists or not. The weight detection device comprises a pressure sensor which is arranged at the bottom of the storage cabinet and can detect the weight of the tobacco sheets in the storage cabinet.
The number of the storage cabinets can be 1 or more. Under the condition that the number of the storage cabinets is multiple, after the discharge of one storage cabinet is judged to be completed, the discharge of the other storage cabinet is controlled, so that the plurality of storage cabinets are sequentially discharged. When the tobacco sheets are judged to be left in one or more storage cabinets during shift, the one or more storage cabinets are controlled to discharge and a first timer is started to start timing, and when the discharge amount of the one or more storage cabinets is judged to reach the surplus amount, the first timer is controlled to stop timing and a second timer is controlled to start timing, so that the number of first packing counts in the timing period of the first timer is obtained. And when the judgment time reaches the next shift switching time, controlling the second timer to stop timing, and acquiring the number of second packing counts in the timing period of the second timer.
Fig. 2 is a schematic flow chart of another embodiment of the method for determining the packing quantity of tobacco sheets according to the present invention, as shown in fig. 2:
step 201, three slice storage cabinets in the slice storage room are identified, and when the discharge of one storage cabinet is completed, the other storage cabinet is automatically switched to discharge. Store up the cabinet bottom and have weight detection device, can detect under storing up cabinet ejection of compact state, store up the percentage number that remaining tobacco sheet accounts for the weight that whole storage cabinet can hold tobacco sheet in the cabinet.
Step 202, when the shift is carried out, whether each storage cabinet has allowance or not is judged, and the weight percentage of the residual tobacco sheets in each storage cabinet at the moment is automatically recorded.
And step 203, when only one of the three storage cabinets has the residual materials, starting to mark a time point by starting a first timer, preferentially discharging the cabinet, and stopping timing by the first timer after the discharge of the cabinet is finished.
And 204, when two of the three storage cabinets have residual materials, starting to mark time points by starting a first timer, preferentially discharging the two cabinets, preferentially feeding the other empty cabinet, and stopping timing by the first timer after the two discharged cabinets are discharged.
And step 205, when the three storage cabinets have surplus materials, starting to mark time points by starting a first timer, preferentially discharging the storage cabinets full of the three storage cabinets and preferentially feeding the storage cabinets not full of the three storage cabinets, and stopping timing by the first timer after the two full storage cabinets are discharged and the one not full storage cabinet is discharged with the corresponding surplus material.
In step 206, the number of packed weighed pieces in the time period counted by the first timer is the number of pieces of the previous shift handed over, and is recorded in the data block a1(a1 indicates the remaining number of packed weighed pieces of the previous shift).
Step 207, the first timer is controlled to stop timing, the second timer is controlled to start timing, the second timer stops timing until the next team shift time, and the packed count number of the second timer is recorded in the data block a2(a2 represents the number of currently packed teams, i.e. the number of currently packed teams).
In step 208, a1 And a2 are respectively collected And sent to a scada (supervisory control And Data acquisition) system or a statistical system, And stored in a database, And the collection time is set to 8 hours (the production time of a team is 8 hours) for once collection. The residual packing count A1 and the working packing count A2 are periodically collected and sent to a statistical system for storage and statistics, and the records are recorded in the statistical system to be reported and submitted to workshop statistics for future reference.
In step 209, each team generates two corresponding values a1 and a2, the actual packing value of the current team is the packing count number a2 of the current team plus the remaining count number a1 of the next team packed after the shift change, and the actual packing count number A3 of each team can be obtained by calculating in sequence.
The method for determining the packaging quantity of the tobacco sheets in the embodiment can automatically measure and acquire the data such as the residual material quantity, the residual packaging counting number, the working packaging counting number and the like, can automatically calculate the yield of each team and classify and count the packaging number of different teams, can ensure accurate measurement and calculation, and avoids counting and production quantity counting errors.
In one embodiment, as shown in fig. 3, the present invention provides a tobacco sheet package quantity determining system 30 comprising: the device comprises a residual material amount recording module 31, a discharging control module 32, a residual number determining module 33, a working number determining module 34, a team member determining module 35 and a data collecting module 36.
When the remaining tobacco sheets are judged to be in the storage cabinet during shift, the excess amount recording module 31 records the excess amount corresponding to the remaining tobacco sheets. The discharging control module 32 controls the discharging of the storage cabinet. When the discharging amount of the storage cabinet reaches the surplus amount, the surplus number determining module 33 obtains the first packing count number corresponding to the surplus amount, and records the first packing count number as the surplus packing count number of the previous team.
The work piece number determining module 34 obtains a second packing count number in an interval between the time when the discharge amount reaches the surplus amount and the next shift time, and records the second packing count number as the work packing count number of the current shift group. The group counting module 35 determines the number of packing counts of a group as the sum of the number of remaining packing counts corresponding to the group and the number of work packing counts.
A level and/or weight detection device is provided in each storage bin for detecting the level and/or weight of the tobacco sheets remaining in the storage bin, and a residual quantity recording module 31 determines the residual quantity on the basis of the level and/or weight.
The quantity of storing up the cabinet is a plurality of, and ejection of compact control module 32 is after judging a cabinet ejection of compact completion, and another cabinet ejection of compact that stores up is controlled to make a plurality of cabinets of storing up the ejection of compact in proper order. The discharge control module 32 controls the discharge of one or more bins when it determines that there are remaining tobacco sheets in one or more bins during the shift. The remaining number determining module 33 starts a first timer to start timing, and when the discharging amount of one or more storage cabinets is judged to reach the remaining amount, controls the first timer to stop timing and controls a second timer to start timing, so as to obtain the number of first packing counts within the timing period of the first timer. When the judgment time reaches the next shift time, the work piece number determination module 34 controls the second timer to stop timing, and obtains the second packing count number in the timing period of the second timer.
When the number of the storage cabinets is 3, and when it is determined that there are only one storage cabinet with the remaining tobacco sheets during shift, the discharge control module 32 controls the storage cabinet to preferentially output the remaining tobacco sheets. The remaining number determination module 33 starts a first timer to start timing, and when the storage cabinet is judged to finish outputting the remaining tobacco sheets, the remaining number determination module 33 controls the first timer to stop timing and controls the second timer to start timing.
When the two storage cabinets are judged to have residual tobacco sheets during the shift, the discharging control module 32 controls the two storage cabinets to output the residual tobacco sheets and control feeding to an empty storage cabinet. The remaining number determining module 33 starts a first timer to start timing, and when it is determined that the two storage cabinets output the remaining tobacco sheets, controls the first timer to stop timing and controls the second timer to start timing.
When the remaining tobacco sheets are judged to be in all the three storage cabinets during shift, the discharging control module 32 controls the two full storage cabinets to preferentially output the remaining tobacco sheets and feed the remaining tobacco sheets to one non-full storage cabinet. The remaining number determining module 33 starts a first timer to start timing, and when it is determined that the two full storage cabinets output the remaining tobacco sheets and the discharge amount of one unfilled storage cabinet reaches the remaining amount corresponding to the remaining tobacco sheets in the storage cabinet, the remaining number determining module 33 controls the first timer to stop timing and controls the second timer to start timing.
The data acquisition module 36 periodically acquires the remaining packing count number and the working packing count number, and transmits the remaining packing count number and the working packing count number to the statistical system for storage and statistics.
According to the method and the system for determining the packaging quantity of the tobacco sheets in the embodiment, under the condition that the tobacco sheets are continuously produced, the residual excess material quantity during the shift switching is recorded, the residual packaging counting number corresponding to the excess material quantity and the working packaging counting number during the working period are obtained, the sum of the residual packaging counting number corresponding to the group and the working packaging counting number is used as the packaging number of the group, the yield of the tobacco sheets of the group can be accurately calculated, the data such as the residual material quantity, the residual packaging counting number and the working packaging counting number can be automatically measured and obtained, the yield of each group can be automatically calculated, the number of the packaged pieces of different groups can be classified and counted, the accuracy of measurement and calculation can be ensured, and counting errors of the pieces and the production quantity can be avoided.
The method and system of the present invention may be implemented in a number of ways. For example, the methods and systems of the present invention may be implemented in software, hardware, firmware, or any combination of software, hardware, and firmware. The above-described order for the steps of the method is for illustrative purposes only, and the steps of the method of the present invention are not limited to the order specifically described above unless specifically indicated otherwise. Furthermore, in some embodiments, the present invention may also be embodied as a program recorded in a recording medium, the program including machine-readable instructions for implementing a method according to the present invention. Thus, the present invention also covers a recording medium storing a program for executing the method according to the present invention.
The description of the present invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (14)
1. A method for determining a packing amount of tobacco sheets, comprising:
when the fact that the storage cabinet has the residual tobacco sheets during the shift is judged, recording the residual material amount corresponding to the residual tobacco sheets and controlling the storage cabinet to discharge;
when the discharging amount of the storage cabinet is judged to reach the surplus amount, acquiring a first packing counting number corresponding to the surplus amount, and recording the first packing counting number as the residual packing counting number of the previous team;
acquiring a second packing counting number within the interval between the moment when the discharging amount reaches the surplus amount and the next shift time, and recording the second packing counting number as the working packing counting number of the current shift group;
and determining the packaging counting number of the group as the sum of the residual packaging counting number corresponding to the group and the working packaging counting number.
2. The method of claim 1, wherein the bin is plural in number, and wherein controlling the bin discharge comprises: and after the discharging of one storage cabinet is judged to be finished, controlling the discharging of the other storage cabinet so as to sequentially discharge a plurality of storage cabinets.
3. The method of claim 2, further comprising:
when the situation that one or more storage cabinets have residual tobacco sheets during shift is judged, controlling the one or more storage cabinets to discharge and starting a first timer to start timing;
when the discharging amount of the one or more storage cabinets is judged to reach the surplus amount, controlling the first timer to stop timing and controlling the second timer to start timing, and acquiring the number of first packing counts in the timing period of the first timer;
and when the judgment time reaches the next shift switching time, controlling the second timer to stop timing, and acquiring the number of second packing counts in the timing period of the second timer.
4. The method of claim 3, wherein the number of bins is 3, further comprising:
when judging that only one storage cabinet has residual tobacco sheets during shift, controlling the storage cabinet to preferentially output the residual tobacco sheets and starting the first timer to start timing;
when the storage cabinet is judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing; or,
when the two storage cabinets are judged to have residual tobacco sheets during the shift, the two storage cabinets are controlled to output the residual tobacco sheets, the first timer is started to start timing, and feeding to an empty storage cabinet is controlled;
and when the two storage cabinets are judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing.
5. The method of claim 3, further comprising:
when the fact that the three storage cabinets have the remaining tobacco sheets during shift is judged, controlling the two full storage cabinets to output the remaining tobacco sheets preferentially and feed the remaining tobacco sheets to the one unfilled storage cabinet, and starting the first timer to start timing;
and when the two full storage cabinets are judged to finish outputting the residual tobacco sheets and the discharge amount of the one unfilled storage cabinet reaches the residual amount corresponding to the residual tobacco sheets in the storage cabinet, controlling the first timer to stop timing and controlling the second timer to start timing.
6. The method of any of claims 1 to 5, further comprising:
and periodically collecting the residual packaging counting number and the working packaging counting number, and sending the residual packaging counting number and the working packaging counting number to a counting system for storage and counting.
7. The method of any one of claims 1 to 5,
a material level detection device and/or a weight detection device are/is arranged in each storage cabinet and used for detecting the material level height and/or the weight of the residual tobacco sheets in the storage cabinet;
determining the amount of said surplus based on said level height and/or weight.
8. A system for determining a packing amount of tobacco sheets, comprising:
the excess material amount recording module is used for recording the excess material amount corresponding to the residual tobacco sheets when the residual tobacco sheets are judged to be in the storage cabinet during shift switching;
the discharging control module is used for controlling discharging of the storage cabinet;
the residual number determining module is used for acquiring a first packing counting number corresponding to the residual amount when the discharging amount of the storage cabinet is judged to reach the residual amount, and recording the first packing counting number as the residual packing counting number of the previous team;
the work piece number determining module is used for acquiring a second packing count number within the interval between the moment when the discharging amount reaches the surplus amount and the next shift switching time, and recording the second packing count number as the work packing count number of the current shift group;
and the team component counting and determining module is used for determining the packing component counting number of the team as the sum of the residual packing component counting number corresponding to the team and the working packing component counting number.
9. The system of claim 8, wherein the number of bins is plural,
and the discharge control module is also used for controlling the discharge of the other storage cabinet after the discharge of one storage cabinet is judged to be finished so as to enable the plurality of storage cabinets to discharge in sequence.
10. The system of claim 9,
the discharge control module is also used for controlling the discharge of one or more storage cabinets when the situation that the one or more storage cabinets have residual tobacco sheets during the shift is judged;
the residual piece number determining module is also used for starting a first timer to start timing; when the discharging amount of the one or more storage cabinets is judged to reach the surplus amount, controlling the first timer to stop timing and controlling the second timer to start timing, and acquiring the number of first packing counts in the timing period of the first timer;
and the work piece number determining module is used for controlling the second timer to stop timing when the judgment time reaches the next shift switching time, and acquiring the second packaging counting number in the timing period of the second timer.
11. The system of claim 10, wherein the number of bins is 3, further comprising:
the discharge control module is also used for controlling the storage cabinet to preferentially output the residual tobacco sheets when judging that only one storage cabinet has the residual tobacco sheets during the shift switching;
the residual piece number determining module is also used for starting the first timer to start timing; when the storage cabinet is judged to finish outputting the residual tobacco sheets, controlling the first timer to stop timing and controlling the second timer to start timing; or,
the discharge control module is also used for controlling the two storage cabinets to output the residual tobacco sheets and controlling to feed to an empty storage cabinet when the two storage cabinets are judged to have the residual tobacco sheets when the shift is carried out;
and the residual number determining module is used for starting the first timer to start timing, and controlling the first timer to stop timing and controlling the second timer to start timing when judging that the two storage cabinets output the residual tobacco sheets.
12. The system of claim 10,
the discharge control module is used for controlling the two full storage cabinets to preferentially output the remaining tobacco sheets and feed the remaining tobacco sheets to one unfilled storage cabinet when the fact that the remaining tobacco sheets exist in the three storage cabinets during shift switching is judged;
the residual number determining module is used for starting the first timer to start timing; and when the two full storage cabinets are judged to finish outputting the residual tobacco sheets and the discharge amount of the one unfilled storage cabinet reaches the residual amount corresponding to the residual tobacco sheets in the storage cabinet, controlling the first timer to stop timing and controlling the second timer to start timing.
13. The system of any one of claims 8 to 12, further comprising:
and the data acquisition module is used for periodically acquiring the residual packaging counting number and the working packaging counting number and sending the residual packaging counting number and the working packaging counting number to a statistical system for storage and statistics.
14. A system as claimed in any one of claims 8 to 12, wherein level detection means and/or weight detection means are provided in each bin for detecting the level and/or weight of tobacco sheets remaining in the bin,
the excess material amount recording module is further used for determining the excess material amount based on the material level height and/or the weight.
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| CN109911350A (en) * | 2019-01-25 | 2019-06-21 | 红云红河烟草(集团)有限责任公司 | Data acquisition method and system for cigarette yield |
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| CN106428852B (en) | 2019-08-02 |
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