CN106425136A - Magnetic head fusion welding machine - Google Patents

Magnetic head fusion welding machine Download PDF

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Publication number
CN106425136A
CN106425136A CN201610908721.1A CN201610908721A CN106425136A CN 106425136 A CN106425136 A CN 106425136A CN 201610908721 A CN201610908721 A CN 201610908721A CN 106425136 A CN106425136 A CN 106425136A
Authority
CN
China
Prior art keywords
magnetic head
push rod
tool
belt
shaped push
Prior art date
Application number
CN201610908721.1A
Other languages
Chinese (zh)
Inventor
卢广
陈健恩
范琴
王定海
Original Assignee
珠海市粤茂激光设备工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 珠海市粤茂激光设备工程有限公司 filed Critical 珠海市粤茂激光设备工程有限公司
Priority to CN201610908721.1A priority Critical patent/CN106425136A/en
Publication of CN106425136A publication Critical patent/CN106425136A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

Abstract

The invention provides a magnetic head fusion welding machine achieving full-automatic production. The magnetic head fusion welding machine comprises a charging zone, a CCD detection zone, a laser welding zone and a discharging zone which are sequentially arranged on a working table top, wherein the charging zone comprises a charging belt which pulls jigs to the CCD detection zone; the CCD detection zone comprises a CCD detector and a first rotary clamp, and a camera of the CCD detector is aligned to the first rotary clamp; the laser welding zone comprises a laser-beam welding machine body and a second rotary clamp, and a laser beam emitting head of the laser-beam welding machine body is aligned to the position above the second rotary clamp; and the discharging zone comprises a discharging belt, and one end of the discharging belt is adjacent to the laser welding zone. The magnetic head fusion welding machine is high in production efficiency, and subjective judgment faults of persons are avoided.

Description

A kind of magnetic head fusing soldering welder
Technical field
The present invention relates to the manufacture field of magnetic head, particularly to a kind of magnetic head fusing soldering welder.
Background technology
Magnetic head is a kind of part reading data on magnetic medium by magnetic principles, and general magnetic head is all to be twined with coil It is wound on and make on magnetic core.This magnetic head is just employed now on modal POS, this magnetic head is typically smaller, in order to incite somebody to action It is arranged in POS, typically first magnetic head is welded on support, support arranges installing hole, is installed by support.
The welding of existing magnetic head and support is manually carried out it is necessary first to a people detects between magnetic head and support Whether position is correct, if correct, give another one people and is welded.This method at least needs two personnel to be worked in coordination with Operation, production efficiency is low.And whether the position between manual detection magnetic head and support is correct, the subjective consciousness of people rises mainly Effect, perhaps the conclusion that different people draws and differs, and therefore, the conforming product rate of production is difficult to be guaranteed.
Content of the invention
It is an object of the invention to provide a kind of full-automatic magnetic head fusing soldering welder producing.
Feeding area that to achieve these goals, the magnetic head fusing soldering welder of the present invention includes being sequentially arranged on work top, CCD detection zone, laser welding area and discharging area;Feeding area includes charging belt, and charging belt draws tool to CCD detection Area;CCD detection zone includes CCD detector and the first rolling clamp, and the photographic head of CCD detector is directed at the first rolling clamp;Swash Photocoagulation area includes laser-beam welding machine and the second rolling clamp, and the laser beam emitting head of laser-beam welding machine is directed at the second rolling clamp Top;Discharging area includes blanking belt, and one end of blanking belt is adjoined with laser welding area.
As seen from the above technical solution, charging belt and blanking belt can achieve automatic charging and automatic blanking, and CCD detects Instrument detects to the magnetic head on the tool moving to CCD detection zone and support, and correct for position magnetic head is transported with support To laser welding area, the laser-beam welding machine in laser welding area is welded with support to magnetic head;If magnetic head and the position of support Incorrect, then magnetic head and support are directly taken discharging area.This magnetic head fusing soldering welder is not required to want artificial judgment magnetic head and support Position whether correct, it is to avoid the error of the subjective judgment of people, and welding is also to be automatically performed it is achieved that full-automation Produce.
Further scheme is that discharging area also includes problem material belt, and one end of problem material belt is adjacent with laser welding area Connect.Blanking belt and problem material belt are set in parallel on work top.
It can be seen that, by offering question material belt, problem material is made a distinction it is not necessary to manually enter with the material processing again Row is distinguished, enhanced convenience.
Further scheme is, is additionally provided with blanking part between laser welding area and discharging area, and blanking part includes machine Tool handss.
As can be seen here, can by mechanical hand just problem material and the material that processes be moved respectively to problem material belt and On blanking belt.
Further scheme is, the first rolling clamp includes fixture and rotary shaft, and fixture is fixing on the rotary shaft, fixture Upper surface be provided with groove, the width of groove is more than the width of tool, and the both sides of rotary shaft are provided with telescopic first alignment pin With the second alignment pin, groove is provided with the first through hole being available for that the first alignment pin stretches out, groove is additionally provided with and is available for the second positioning Sell the second through hole stretching out.It is provided with vacuum absorption holes in groove.The structure of the second rolling clamp and the structure of the first rolling clamp Identical.
It can be seen that, groove limits the random movement of tool, and tool is positioned at CCD inspection by the first alignment pin and the second alignment pin Survey the test position in region, vacuum absorption holes adsorb tool on groove.
Further scheme is that feeding area is additionally provided with the first L-shaped push rod, the first L-shaped push rod near the position of CCD detection zone Can move back and forth in the direction of tool movement, the first L-shaped push rod can move up and down in the direction of tool movement.CCD detection zone is also Including the second L-shaped push rod, the second L-shaped push rod can move back and forth in the direction of tool movement, and the second L-shaped push rod can move in tool Direction move up and down.Laser welding area also includes the 3rd L-shaped push rod, and the 3rd L-shaped push rod can in the direction of tool movement back and forth Mobile, the 3rd L-shaped push rod can move up and down in the direction of tool movement.
As can be seen here, the tool on charging belt can be pushed on the first rolling clamp for the first L-shaped push rod, the 2nd L The tool on the first rolling clamp can be pushed on the second rolling clamp for shape push rod, and the 3rd L-shaped push rod can be by the second rotating clamp Tool on tool is pushed to the lower section of blanking part, realizes transfer between different operating region for the tool.
Brief description
Fig. 1 is the structure chart of magnetic head fusing soldering welder of the present invention.
Fig. 2 is the enlarged drawing of part A in Fig. 1.
Fig. 3 is the structure chart of the first rolling clamp of magnetic head fusing soldering welder of the present invention.
Fig. 4 is the structure chart at another visual angle of the first rolling clamp of magnetic head fusing soldering welder of the present invention.
Fig. 5 is the sectional view of the first rolling clamp of magnetic head fusing soldering welder of the present invention.
Fig. 6 is the structure chart of the tool of magnetic head fusing soldering welder of the present invention.
Fig. 7 is the support of magnetic head fusing soldering welder of the present invention and the structure chart of magnetic head.
Below in conjunction with drawings and Examples, the invention will be further described.
Specific embodiment
Feeding area that the magnetic head fusing soldering welder of the present embodiment includes being sequentially arranged on work top, CCD detection zone, Laser Welding Connect area and discharging area.In the present embodiment, sequentially do not represent the absolute positional relation between each area, only refer to material each The precedence relation of movement between area.The material of the present embodiment is magnetic head and support it is clear that in other implementations, With the magnetic head fusing soldering welder of the present invention, other materials can be welded.Magnetic head and support are fixed on tool, from feeding area After feeding, move to CCD detection zone, the position of magnetic head and support detected, correct after move to laser welding area, offside Head and support are welded and fixed, and then carry out blanking from discharging area.
Referring to Fig. 1, Fig. 1 is the structure chart of magnetic head fusing soldering welder in the present embodiment.Magnetic head fusing soldering welder includes being arranged on workbench Feeding area on face, CCD detection zone, laser welding area and discharging area.Feeding area includes charging belt 1, and tool 11 is placed on On material belt 1, tool 11 is placed magnetic head to be welded and support(In figure is not shown), charging belt 1 drive tool 11 along Guide rail on charging belt 1 moves.
CCD detection zone includes CCD detector 2, and the position adjacent with CCD detection zone is provided with laser welding area, laser welding Area includes laser-beam welding machine 3, and the position adjacent with laser welding area is provided with blanking part, and blanking part includes mechanical hand 4.
Discharging area includes problem material belt 5 and blanking belt 6, one end of problem material belt 5 and blanking belt 6 and Laser Welding Meet area to adjoin.In the present embodiment, problem material belt 5 and blanking belt 6 be arranged in parallel, problem material belt 5 and blanking belt 6 The other end is be arranged in parallel with charging belt 1.In other implementations, problem material belt 5 and blanking belt 6 can also be uneven Row setting, the other end of problem material belt 5 and blanking belt 6 and charging belt can also not parallel be arranged.In other enforcement In mode, discharging area can also only arrange blanking belt, and problem material and the material processing all are transported by blanking belt.
Referring to Fig. 2, Fig. 2 is the enlarged drawing of part A in Fig. 1.CCD detection zone also includes the first rolling clamp 20, and CCD detects The photographic head of instrument 2 is directed at the position of the first rolling clamp 20.Laser welding area also includes the second rolling clamp 30, laser-beam welding machine 3 laser beam emitting head is directed at the top of the second rolling clamp 30.
It is provided with the first L-shaped push rod 100 in feeding area near the position of CCD detection zone, the first L-shaped push rod 100 passes through to fix Block 101 is fixed on movable block 400;It is provided with the second L-shaped push rod 200 in CCD detection zone near the position of the first rolling clamp 20, Second L-shaped push rod 200 is fixed on movable block 400 by fixed block 201;In laser welding area near the second rolling clamp 30 Position is provided with the 3rd L-shaped push rod 300, and the 3rd L-shaped push rod 300 is fixed on movable block 400 by fixed block 301.Movable block 400 Can move back and forth in the direction of tool 11 movement, movable block 400 can also move up and down in the direction of tool 11 movement.
Referring to Fig. 3, Fig. 3 is the structure chart of the first rolling clamp 20.Second rolling clamp 30 and the first rolling clamp 20 Structure is identical.First rolling clamp 20 includes rotary shaft 23 and fixture 21, and fixture 21 is fixed in rotary shaft 23, electric rotating machine 24 Control the rotation of rotary shaft 23.Fixture 21 is the square of " ten " font, and the upper surface of fixture 21 arranges the groove 22 of " one " font, The width of groove 22 is more than the width of tool 11.
Referring to Fig. 4, Fig. 4 is the structure chart at another visual angle of the first rolling clamp 20.In the bottom of fixture 21, rotary shaft 23 Both sides be symmetrically arranged with telescopic first alignment pin 25 and the second alignment pin 26, in the present embodiment, the first alignment pin 25 is identical with the structure of the second alignment pin 26.
Referring to Fig. 5, and combine Fig. 3 and Fig. 4, Fig. 5 is the sectional view of the first rolling clamp 20.On the groove 22 of fixture 21 with The corresponding position of first alignment pin 25 is provided with through hole 27, and the head of the locating rod 28 of the first alignment pin 25 can be worn from through hole 27 Go out.It is provided with through hole 210, the locating rod of the second alignment pin 26 with the corresponding position of the second alignment pin 26 on the groove 22 of fixture 21 260 head passes from through hole 210.The centre position of groove 22 is additionally provided with vacuum absorption holes 29, by vacuum absorption holes 29 Tool 11 can be adsorbed the surface of the groove 22 in fixture 20.
Referring to Fig. 6, Fig. 6 is the structure chart of tool 11.Tool 11 is the rustless steel square of strip, and the surface of tool 11 is provided with Two symmetrical rectangle projections 12, form groove 13 between two projections 12, are provided with Magnet in the inside of two projections 12(Figure In invisible).
Referring to Fig. 7, Fig. 7 is the structure chart of material to be processed.In the present embodiment, material to be processed is support 14 and magnetic 15, support 14 is rustless steel sheet material, and the bottom of magnetic head 15 is provided with leg with the surface of support 14.
Describe the operation principle of magnetic head fusing soldering welder in present embodiment with reference to Fig. 1 to Fig. 7 in detail.
Magnetic head 15 is placed on the centre of support 14, and the leg by the leg alignment bracket 14 of magnetic head 15 by operator, After placing magnetic head 15, support 14 is positioned on tool 11, is provided with Magnet due in tool 11, therefore support 14 can be inhaled It is attached on tool 11;Then tool 11 is positioned on charging belt 1, charging belt 1 drives tool 11 to move forward.
When tool 11 is moved close to the position of the first rolling clamp 20, referring to Fig. 2, charging belt 1 cannot be by tool On 11 grooves 22 being directly transported to the first rolling clamp 20, now movable block 400 moves down, the first L-shaped push rod 100 with When movable block 400 is displaced downwardly to the height and position less than tool 11, movable block 400 stops moving down, and then movable block 400 drives First L-shaped push rod 100 moves to the direction that tool 11 advances, and moves to the position of the first rolling clamp 20, the first L-shaped push rod 100 push tool 11 moves to groove 22 top of the first rolling clamp 20, the first alignment pin of the first rolling clamp 20 simultaneously 25 locating rod 28 is stretched out from the through hole 27 of groove 22, when the first L-shaped push rod 100 promotes tool 11 to move to the first rolling clamp During 20 position of the first alignment pin 25, locating rod 28 props up tool 11 so that the first L-shaped push rod 100 cannot continue to press on and control Tool 11 forward movement, now moves on movable block 400, is then return to original position.Now tool 11 is located at the first rolling clamp 20 Groove 22 on, i.e. the test position of CCD detection zone, the vacuum absorption holes 29 on groove 22 by tool 11 adsorb first rotation On fixture 20, the photographic head of CCD detector 2 is directed at support 14 and magnetic head 15 on tool 11, detection support 14 and magnetic head 15 Whether position is correct, if correctly, the first rolling clamp 20 rotates 180 °.The opposite side to support 14 and magnetic head 15 for the CCD detector 2 Detected, if correctly, the locating rod 28 of the first alignment pin 25 is retracted from the through hole 27 of groove 22, and it is right that vacuum absorption holes 29 release The absorption of tool 11.
Then movable block 400 moves down, and the second L-shaped push rod 200 is displaced downwardly to the height position less than tool 11 with movable block 400 When putting, movable block 400 stops moving down;Move block 400 and drive the second L-shaped push rod 200 near the second rolling clamp 30 Position is moved, and the second L-shaped push rod 200 promotes tool 11 mobile, when tool 11 leaves the first rolling clamp 20 completely, the first rotation The locating rod 260 turning the second alignment pin 26 on fixture 20 is stretched out from the surface of groove 22;Simultaneously on the second rolling clamp 30 The locating rod of the first alignment pin passes from the through hole of groove, when tool 11 moves to the first positioning pins position of the second rolling clamp 30 When putting, locating rod props up tool 11 so that the second L-shaped push rod 200 cannot continue to press on tool 11 moves forward, now movable block Move on 400, be then return to original position.Now tool 11 is located on the groove of second rolling clamp 30, i.e. laser welding area Laser welding position, tool 11 is adsorbed on the second rolling clamp 30 by the vacuum absorption holes of the second rolling clamp 30, now, swashs Laser launched by photocoagulator 3, carries out laser welding to the leg of the support 14 on tool 11 and magnetic head 15, after the completion of welding, the Two rolling clamp 30 rotates 180 °, and laser-beam welding machine 3 carries out laser welding to the leg of support 14 and magnetic head 15 opposite side, welding After the completion of, the first alignment pin on the second rolling clamp 30 is retracted, and vacuum absorption holes release the absorption to tool.
Movable block 400 moves down, and the 3rd L-shaped push rod 300 is displaced downwardly to the height and position less than tool 11 with movable block 400 When, movable block 400 stops moving down;Then movable block 400 drives the 3rd L-shaped push rod 300 to move near the position of mechanical hand 4, 3rd L-shaped push rod 300 promotes tool 11 mobile, when tool 11 leaves the second rolling clamp 30 completely, the second rolling clamp 30 On the locating rod of the second alignment pin stretch out from the surface of groove;When the position of the mobile extremely close mechanical hand 4 of tool 11, mobile Move on block 400, be then return to original position;Tool 11 is transferred on blanking belt 6 mechanical hand 4, and blanking belt 6 is by tool 11 Be transferred to discharging area, the tool 11 on blanking belt 6 is taken off by staff, then by the support being welded 14 and magnetic head 15 from Just can take off on tool 11, tool 11 can reuse.
In abovementioned steps, if CCD detector 2 detects support 14 and the malposition of magnetic head 15, the second L-shaped push rod 200 and the 3rd L-shaped push rod 300 directly tool 11 is pushed into position near mechanical hand 4 from CCD detection zone, mechanical hand 4 is by position The tool of incorrect support and magnetic head is transferred on problem material belt 5, and problem material belt 5 transfers them to discharging area, work Tool on problem material belt 5 is taken off by personnel, and then the support on this tool and magnetic head being taken off inspection is support and magnetic head The malposition placed or the problem of support and magnetic head quality itself, then classification is processed.
Last it should be noted that in above-mentioned steps, for the operation principle of the magnetic head fusing soldering welder of the clear explanation present invention, The work process of the first L-shaped push rod 100, the second L-shaped push rod 200 and the 3rd L-shaped push rod 300 is disassembled, practical work process In, three push rods move simultaneously, and CCD detector 2, laser welding 3 and mechanical hand 4 can work simultaneously, and three can be mutual Do not affect.
The magnetic head fusing soldering welder of the present invention can realize full-automatic production, and production efficiency is high.
Certainly, above-described embodiment is only the present invention preferably embodiment, can also have more changes during practical application, For example, the fixture of the first rolling clamp and the second rolling clamp is set to disc;Or L-shaped push rod only arranges one or two Individual;Again or the first L-shaped push rod, the second L-shaped push rod and the 3rd L-shaped push rod are separately positioned on different movable blocks.These change Become and equally can realize the purpose of the present invention, all any modifications within the spirit and principles in the present invention, made, equivalent replace Change, improve, should be included in the protection domain of the claims in the present invention.

Claims (10)

1. a kind of magnetic head fusing soldering welder it is characterised in that:
Including the feeding area being sequentially arranged on work top, CCD detection zone, laser welding area and discharging area;
Described feeding area includes charging belt, and described charging belt draws tool to described CCD detection zone;
Described CCD detection zone includes CCD detector and the first rolling clamp, the photographic head be aligned of described CCD detector described the One rolling clamp;
Described laser welding area includes laser-beam welding machine and the second rolling clamp, the laser beam emitting head be aligned of described laser-beam welding machine The top of described second rolling clamp;
Described discharging area includes blanking belt, and one end of described blanking belt is adjoined with described laser welding area.
2. a kind of magnetic head fusing soldering welder according to claim 1 it is characterised in that:
Described discharging area also includes problem material belt, and one end of described problem material belt is adjoined with described laser welding area.
3. a kind of magnetic head fusing soldering welder according to claim 2 it is characterised in that:
Described blanking belt and described problem material belt are set in parallel on described work top.
4. a kind of magnetic head fusing soldering welder according to claim 3 it is characterised in that:
It is additionally provided with blanking part, described blanking part includes mechanical hand between described laser welding area and described discharging area.
5. a kind of magnetic head fusing soldering welder according to any one of Claims 1-4 it is characterised in that:
Described first rolling clamp includes fixture and rotary shaft, and described fixture is fixed in described rotary shaft, described fixture upper Surface is provided with groove, and the width of described groove is more than the width of described tool, and the both sides of described rotary shaft are provided with telescopic the One alignment pin and the second alignment pin, described groove is provided with the first through hole being available for that described first alignment pin stretches out, described groove On be additionally provided with the second through hole being available for that described second alignment pin stretches out.
6. a kind of magnetic head fusing soldering welder according to claim 5 it is characterised in that:
It is provided with vacuum absorption holes in described groove.
7. a kind of magnetic head fusing soldering welder according to claim 6 it is characterised in that:
The structure of described second rolling clamp is identical with the structure of described first rolling clamp.
8. a kind of magnetic head fusing soldering welder according to claim 7 it is characterised in that:
Described feeding area is additionally provided with the first L-shaped push rod near the position of CCD detection zone, and described first L-shaped push rod can be controlled described The direction of tool movement moves back and forth, and described first L-shaped push rod can move up and down in the direction of described tool movement.
9. a kind of magnetic head fusing soldering welder according to claim 8 it is characterised in that:
Described CCD detection zone also includes the second L-shaped push rod, and described second L-shaped push rod can in the direction of described tool movement back and forth Mobile, described second L-shaped push rod can move up and down in the direction of described tool movement.
10. a kind of magnetic head fusing soldering welder according to claim 9 it is characterised in that:
Described laser welding area also includes the 3rd L-shaped push rod, and described 3rd L-shaped push rod can in the direction of described tool movement back and forth Mobile, described 3rd L-shaped push rod can move up and down in the direction of described tool movement.
CN201610908721.1A 2016-10-18 2016-10-18 Magnetic head fusion welding machine CN106425136A (en)

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Application Number Priority Date Filing Date Title
CN201610908721.1A CN106425136A (en) 2016-10-18 2016-10-18 Magnetic head fusion welding machine

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Application Number Priority Date Filing Date Title
CN201610908721.1A CN106425136A (en) 2016-10-18 2016-10-18 Magnetic head fusion welding machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108296637A (en) * 2018-02-23 2018-07-20 郑州鹏润实业有限公司 A kind of nickel sheet laser-beam welding machine

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CN104551394A (en) * 2013-10-22 2015-04-29 昆山杰士德精密工业有限公司 Full-automatic laser welding device for battery production
CN104916293A (en) * 2015-06-03 2015-09-16 深圳粤宝电子工业总公司 Laser welding-based magnetic head manufacturing device and method for manufacturing magnetic head
CN105345281A (en) * 2015-11-13 2016-02-24 苏州德尔富自动化科技有限公司 Laser welding machine
CN105499799A (en) * 2016-01-12 2016-04-20 深圳市海目星激光科技有限公司 Battery laser welding equipment
CN205589877U (en) * 2016-04-26 2016-09-21 东莞市赛克电子设备有限公司 Online radium carving machine
CN206139999U (en) * 2016-10-18 2017-05-03 珠海市粤茂激光设备工程有限公司 Magnetic head welding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551394A (en) * 2013-10-22 2015-04-29 昆山杰士德精密工业有限公司 Full-automatic laser welding device for battery production
CN104916293A (en) * 2015-06-03 2015-09-16 深圳粤宝电子工业总公司 Laser welding-based magnetic head manufacturing device and method for manufacturing magnetic head
CN105345281A (en) * 2015-11-13 2016-02-24 苏州德尔富自动化科技有限公司 Laser welding machine
CN105499799A (en) * 2016-01-12 2016-04-20 深圳市海目星激光科技有限公司 Battery laser welding equipment
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Publication number Priority date Publication date Assignee Title
CN108296637A (en) * 2018-02-23 2018-07-20 郑州鹏润实业有限公司 A kind of nickel sheet laser-beam welding machine

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