CN106425013B - Straight tube with depth of parallelism correction mechanism is to welding machine - Google Patents

Straight tube with depth of parallelism correction mechanism is to welding machine Download PDF

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Publication number
CN106425013B
CN106425013B CN201610749167.7A CN201610749167A CN106425013B CN 106425013 B CN106425013 B CN 106425013B CN 201610749167 A CN201610749167 A CN 201610749167A CN 106425013 B CN106425013 B CN 106425013B
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CN
China
Prior art keywords
welding
depth
correction mechanism
positioning
parallelism correction
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Application number
CN201610749167.7A
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Chinese (zh)
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CN106425013A (en
Inventor
陈伟
陈云龙
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JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD)
Original Assignee
JIANGSU HUINENG BOILER Co Ltd (DANYANG BOILER AUXILIARY MACHINERY PLANT Co LTD)
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Priority to CN201610749167.7A priority Critical patent/CN106425013B/en
Publication of CN106425013A publication Critical patent/CN106425013A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses the straight tubes with depth of parallelism correction mechanism to welding machine, including welding host and station, welding host is fixed on station, thread supplying machine structure is arranged in the top for welding host, vertically movable mechanism and transverse moving mechanism is arranged in the leading flank for welding host, transverse moving mechanism is slidably arranged in above vertically movable mechanism, the setting welding main body on transverse moving mechanism;Depth of parallelism correction mechanism is arranged in automatic rolling clamp there are two setting in opposite directions on station inside station, and depth of parallelism correction mechanism is located at the middle position of two automatic rolling clamps, and is additionally provided with positioning mechanism on depth of parallelism correction mechanism;Straight tube of the invention solves above-mentioned weld seam poor sealing, poor appearance, of poor quality, and the problem that output is inconvenient to welding machine, and the depth of parallelism of weld seam welding is good, and good airproof performance, output is stablized, and welding quality improves.

Description

Straight tube with depth of parallelism correction mechanism is to welding machine
Technical field
The present invention relates to the straight tubes with depth of parallelism correction mechanism to welding machine.
Background technique
Need to use more pipe, such as superheater and reheater etc., superheater and reheater in field of boilers It is middle to need a large amount of coil pipe, and these coil pipes need to weld multistage straight tube before coiling, after the completion of welding again Straight tube is bent into coil-shape by bending mechanism, then is carried out using but there are some problems for existing straight tube welding:
Firstly, the solder flux that straight tube welding uses is welded, the leakproofness of the straight tube of welding weld seam during use Not high enough, the poor appearance of weld seam is of low quality;
Secondly, be clamped and rotate generally by two integrated automatic rolling clamps in straight tube welding, The soldered of pipe is located among two automatic rolling clamps, but because the straight tube of one end welding fabrication is next section short in receiving When the welding of pipe, due to the influence of gravity itself, lead to two pipe-joints dislocation, two tubes not on the same line, this There are gap errors for sample, seriously affect the quality of straight tube welding;
Again, none preferable automation clamps output mechanism after tube welding is good, and will lead to pipe can not It moves forward as early as possible, cannot guarantee that the stability in moving process.
Summary of the invention
In view of the above problems, the present invention is intended to provide the straight tube with depth of parallelism correction mechanism is to welding machine, this hair Bright straight tube solves above-mentioned weld seam poor sealing, poor appearance, of poor quality, and the problem that output is inconvenient, weldering to welding machine The depth of parallelism of seam welding is good, good airproof performance, and output is stablized, and welding quality improves.
To achieve the goals above, the technical solution adopted in the present invention is as follows:
For straight tube with depth of parallelism correction mechanism to welding machine, including welding host and station, the welding host is solid Due on the station, thread supplying machine structure is arranged in the top of the welding host, and the leading flank setting of the welding host is vertical Mobile mechanism and transverse moving mechanism, the transverse moving mechanism is slidably arranged in above the vertically movable mechanism, in institute State setting welding main body on transverse moving mechanism;Automatic rolling clamp there are two being set in opposite directions on the station, in the operation Depth of parallelism correction mechanism is set inside platform, and the depth of parallelism correction mechanism is located at the interposition of two automatic rolling clamps It sets, and is additionally provided with positioning mechanism on the depth of parallelism correction mechanism.
Preferably, the depth of parallelism correction mechanism includes leading truck, two elevating levers and drive cylinder, led described It is respectively provided with vertical guide rail to the medial surface of two rack legs of frame, the bottom of two elevating levers is each attached on sliding block, institute Sliding block is stated to be connected with the driving end of the drive cylinder.
Preferably, the top of two guide rods is fixed with guide groove, the guide groove is upper end opening Circular ring shape also sets up one layer of ball layer in the guide groove.
Preferably, be equipped with the positioning mechanism on two guide rods, the positioning mechanism include positioning cylinder, Latch and positioning ring are positioned, the positioning ring is equipped with a circle teeth, forms locating slot between teeth described in every two, described Positioning latch is equipped with the locating slot.
Preferably, the thread supplying machine structure includes motor, roll shaft and transmission roll body, the motor and the roll shaft are driven Connection, is arranged at least one on the roll shaft and puts guide frame, and each described put corresponds to a transmission roll body in front of guide frame.
Preferably, the welding main body includes plumb joint, heater box, the heater box are also set up on the plumb joint On be obliquely installed welding wire pipeline, be provided between the welding wire pipeline and the heater box welding chamber welding body.
Preferably, the transverse moving mechanism and the vertically movable mechanism include mobile framework, two guide posts And a main body mobile column, the main body mobile column is set between two guide posts, and the transverse moving mechanism It is mobile to pass through stroke motor control respectively with the vertically movable mechanism.
Preferably, the automatic rolling clamp includes power mechanism, jig main body, chuck and is arranged in the chuck On three clip tooths.
The beneficial effects of the present invention are: compared with prior art, of the invention thes improvement is that,
It is welded firstly, the present invention uses solder flux welding instead welding wire, and thread supplying machine structure corresponding with welding wire is set, welding wire is logical Over-discharge guide frame puts silk, then is orderly fed forward by being driven roll body, and welding wire is delivered to plumb joint part by welding wire pipeline, is welding Heater box is separately provided in joint area, and welding wire passes through the welding body high-temperature heating being arranged outside heater box before welding, then passes through Plumb joint is welded between pipe, and the quality using welding wire welding is high, and welding wire effect is good, it is orderly to put silk, and in plumb joint part It is heated again, guarantees that welding wire is putting the quality in a transmission process, prevent after first being heated, have in the transmission process of welding wire Partial heat scatters and disappears, and influences welding quality;
Secondly, depth of parallelism correction mechanism is arranged in the present invention, after another pipe to be welded is transported to welding position, open Dynamic drive cylinder, drives two elevating levers to move up, the guide groove on two elevating lever tops respectively corresponds the long tube being welded Sub and unwelded short tube jacks up two tubes simultaneously to welding position, and such two tubes just will use place when welding In on same straight line, the always consistent depth of parallelism, and also in welding, automatic rolling clamp rotates a circle, in the mistake of rotation In order to reduce resistance in journey, one layer of ball layer is arranged in the present invention also in guide groove, is acted on, is substantially reduced by the sliding of ball Resistance in rotary course;
Again, in order to improve the stability of guide groove, preventing guide groove, there are gap errors, therefore positioning mechanism is arranged, Lifter rod lifting to fixed bit postpones, positioning cylinder starting, drive positioning latch be clamped in locating slot, by positioning latch and The effect of locating slot guarantees that gap error is not present in guide groove.
Detailed description of the invention
Fig. 1 is schematic front view of the present invention.
Schematic front view when Fig. 2 is the not set protection board of the present invention, transmission roll body.
Fig. 3 is present invention welding main body schematic diagram.
Fig. 4 is the schematic diagram of guide groove of the present invention.
Fig. 5 is the partial structure diagram of positioning mechanism of the present invention.
Fig. 6 is the schematic diagram of the whole guide frame of the embodiment of the present invention.
Wherein: 1- welding host, 2- station, 3- welding main body, 31- plumb joint, 32- heater box, 33- welding wire pipeline, 34- welding body, the whole guide frame of 35-, 36- crimping frame, the automatic rolling clamp of 4-, 41- jig main body, 42- chuck, 43- clip tooth, 5- are pushed away Draw track, 6- protection board, 7- thread supplying machine structure, 71- motor, 72- roll shaft, 73- transmission roll body, 8- control system, 9- transverse shifting Mechanism, the vertically movable mechanism of 10-, 11- mobile framework, 12- guide post, 13- main body mobile column, 14- stroke motor, 15- are parallel Degree correction mechanism, 151- leading truck, 152- elevating lever, 153- drive cylinder, 154- guide rail, 155- sliding block, 156- guide groove, 157- ball layer, 16- positioning mechanism, 161- positioning cylinder, 162- position latch, 163- positioning ring, 164- teeth, 165- positioning Slot.
Specific embodiment
In order to make those skilled in the art be better understood on technical solution of the present invention, with reference to the accompanying drawing and Embodiment is further described technical solution of the present invention.
Straight tube referring to shown in attached drawing 1-6 with depth of parallelism correction mechanism is to welding machine, including welding host 1 and operation Control system 8 is arranged on station 2 for platform 2, and sliding rail 5 is arranged in 2 side of station, sliding setting two on the sliding rail 5 Two sides protection board 6 is moved towards closure during the welding process by face protection board 6, realizes the personnel protection to operator, peace Quan Xinggao, the welding host 1 are fixed on the station 2, and thread supplying machine structure 7 is arranged in the top of the welding host 1, described Thread supplying machine structure 7 includes motor 71, roll shaft 72 and transmission roll body 73, and the motor 71 is sequentially connected with the roll shaft 72, in institute It states to be arranged on roll shaft 72 to three and puts guide frame, each described put corresponds to a transmission roll body 73 in front of guide frame, transmission roll body 73 include upper roller and lower roll, and welding wire, which is wrapped in, to be put on guide frame, by upper roller and lower roll compression welding wire and welding wire is automatically defeated forward It send;Vertically movable mechanism 10 and transverse moving mechanism 9, the transverse moving mechanism 9 is arranged in the leading flank of the welding host 1 It is slidably arranged in above the vertically movable mechanism 10, setting welding main body 3, the welding on the transverse moving mechanism 9 Main body 3 includes plumb joint 31, and heater box 32 is also set up on the plumb joint 31, is obliquely installed wire tube in the heater box 32 Road 33 is provided with the welding body 34 of welding chamber between the welding wire pipeline 33 and the heater box 32, is welding before welding The welding of body 34 is intracavitary to be heated at high temperature welding wire, facilitates welding, and the present invention is set there are three guide frame is put, other two is Spare to put guide frame, preventing some from putting guide frame when something goes wrong influences welding progress, guarantees welding by two spare guide frames of putting It does not interrupt, and then also sets up wire hole of the whole 35 every silk of guide frame on whole guide frame 35 in 32 side of heater box and carry out whole silk, side Just, orderly, in addition putting for heating tube is adjusted by the crimping frame 36 being arranged on plumb joint 31, prevents heating tube automatic Extend outwardly, influences to weld;Automatic rolling clamp 4 there are two setting in opposite directions on the station 2, sets inside the station 2 Depth of parallelism correction mechanism 15 is set, the depth of parallelism correction mechanism 15 is located at the middle position of two automatic rolling clamps 4, and Positioning mechanism 16 is additionally provided on the depth of parallelism correction mechanism 15, the automatic rolling clamp 4 includes power mechanism, fixture master Body 41, chuck 42 and three clip tooths 43 being arranged on the chuck 42;When welding, work of the jig main body 41 in power mechanism It is rotated with lower realization, and can either automatically or manually clamping effect of the clip tooth 43 to pipe on chuck 42.
In the present invention, the transverse moving mechanism 9 and the vertically movable mechanism 10 include mobile framework 11, two Guide post 12 and a main body mobile column 13, the main body mobile column 13 is set between two guide posts 12, and institute Transverse moving mechanism 9 and the vertically movable mechanism 10 is stated to move by the control of stroke motor 14 respectively.
In the present invention, the depth of parallelism correction mechanism 15 includes leading truck 151, two elevating levers 152 and transmission gas Cylinder 153 is respectively provided with vertical guide rail 154, two elevating levers 152 in the medial surface of 151 two rack legs of leading truck Bottom be each attached on sliding block 155, the sliding block 155 is connected with the driving end of the drive cylinder 153, leads described in two It is fixed with guide groove 156 to the top of bar, the guide groove 156 is the circular ring shape of upper end opening, in the guide groove 156 Inside also set up one layer of ball layer 157;After another pipe to be welded is transported to welding position, start drive cylinder 153, band Dynamic two elevating levers 152 move up, the guide groove 156 on two 152 tops of elevating lever respectively correspond the long tube being welded and Unwelded short tube jacks up two tubes simultaneously to welding position, and such two tubes will be used in same when welding On one straight line, the always consistent depth of parallelism, and also in welding, automatic rolling clamp 4 rotates a circle, in the process of rotation In in order to reduce resistance, one layer of ball layer 157 is arranged in the present invention also in guide groove 156, is acted on by the sliding of ball, significantly Reduce the resistance in rotary course.
In the present invention, the positioning mechanism 16 is equipped on two guide rods, the positioning mechanism 16 includes fixed Position cylinder 161, positioning latch 162 and positioning ring 163, the positioning ring 163 are equipped with a circle teeth 164, described in every two Locating slot 165 is formed between teeth 164, the positioning latch 162 is equipped with the locating slot 165;In order to improve guiding The stability of slot 156, preventing guide groove 156, there are gap errors, therefore positioning mechanism 16 is arranged, in the lifting of elevating lever 152 to admittedly Positioning postpones, and the starting of positioning cylinder 161 drives positioning latch 162 to be clamped in locating slot 165, by positioning latch 162 and determines The effect of position slot 165 guarantees that gap error is not present in guide groove 156.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (3)

1. the straight tube with depth of parallelism correction mechanism fixes welding machine, including welding host and station, the welding host In on the station, it is characterised in that: thread supplying machine structure, the leading flank of the welding host is arranged in the top of the welding host Vertically movable mechanism and transverse moving mechanism are set, and the transverse moving mechanism is slidably arranged in the vertically movable mechanism Face, the setting welding main body on the transverse moving mechanism;Automatic rolling clamp there are two being set in opposite directions on the station, in institute It states and depth of parallelism correction mechanism is set inside station, the depth of parallelism correction mechanism is located in two automatic rolling clamps Between position, and positioning mechanism is additionally provided on the depth of parallelism correction mechanism, the depth of parallelism correction mechanism includes leading truck, two A elevating lever and drive cylinder are respectively provided with vertical guide rail in the medial surface of two rack legs of leading truck, described in two The bottom of elevating lever is each attached on sliding block, and the sliding block is connected with the driving end of the drive cylinder, two liftings The top of bar is fixed with guide groove, and the guide groove is the circular ring shape of upper end opening, also sets up one in the guide groove Layer ball layer, the positioning mechanism is equipped on two elevating levers, and the positioning mechanism includes positioning cylinder, positioning latch And positioning ring, the positioning ring are equipped with a circle teeth, form locating slot, the positioning latch between teeth described in every two It is equipped with the locating slot;The thread supplying machine structure includes motor, roll shaft and transmission roll body, the motor and the roll shaft Transmission connection, is arranged at least one on the roll shaft and puts guide frame, and each described put corresponds to a live-roller in front of guide frame Body, the welding main body includes plumb joint, and heater box is also set up on the plumb joint, is obliquely installed welding wire in the heater box Pipeline is provided with the welding body of welding chamber between the welding wire pipeline and the heater box.
2. the straight tube according to claim 1 with depth of parallelism correction mechanism is to welding machine, it is characterised in that: described laterally to move Motivation structure and the vertically movable mechanism include mobile framework, two guide posts and a main body mobile column, the main body Mobile column is set between two guide posts, and the transverse moving mechanism and the vertically movable mechanism pass through row respectively Journey motor control is mobile.
3. the straight tube according to claim 2 with depth of parallelism correction mechanism is to welding machine, it is characterised in that: the automatic rotation Turning fixture includes power mechanism, jig main body, chuck and three clip tooths being arranged on the chuck.
CN201610749167.7A 2016-08-30 2016-08-30 Straight tube with depth of parallelism correction mechanism is to welding machine Active CN106425013B (en)

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Application Number Priority Date Filing Date Title
CN201610749167.7A CN106425013B (en) 2016-08-30 2016-08-30 Straight tube with depth of parallelism correction mechanism is to welding machine

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Application Number Priority Date Filing Date Title
CN201610749167.7A CN106425013B (en) 2016-08-30 2016-08-30 Straight tube with depth of parallelism correction mechanism is to welding machine

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CN106425013B true CN106425013B (en) 2018-12-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109623230B (en) * 2019-02-18 2021-05-14 广州市汇星汽车维修有限公司 Drive control high accuracy welding equipment of intelligence car steering spindle central siphon
CN118527943B (en) * 2024-07-29 2024-09-13 烟台硕达机电设备有限公司 Welding device for manufacturing electromechanical equipment

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JPH0335877A (en) * 1989-07-01 1991-02-15 Zepuro Chiyuubingu:Kk Automatic welding machine to weld connecting fittings to pipe
CN2561549Y (en) * 2002-08-16 2003-07-23 河南送变电建设公司 Automatic tubular mother line aligned welder
CN201023176Y (en) * 2007-05-10 2008-02-20 江阴市液压油管有限公司 Oil pipe double-gun ring seam automatic welding machine
CN201455598U (en) * 2009-08-06 2010-05-12 天津天易海上工程有限公司 Pipeline assembly centering device
CN202591802U (en) * 2012-05-29 2012-12-12 东风德纳车桥有限公司 Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell
CN104625555A (en) * 2015-02-13 2015-05-20 杭州焊林科技有限公司 Internal circumferential joint welding device
CN204621473U (en) * 2015-04-24 2015-09-09 中国石油天然气股份有限公司 Support and straight tube butt welding strutting arrangement
CN205166224U (en) * 2015-11-13 2016-04-20 浙江普尔尼机电有限公司 Electric welding with adjustable louvre
CN205184008U (en) * 2015-10-28 2016-04-27 山东科技大学 Pipe fitting automatic welder
CN205309521U (en) * 2015-12-29 2016-06-15 浙江嘉兴格锐管业有限公司 A girth welding machine for pipeline welding
CN206263412U (en) * 2016-08-30 2017-06-20 江苏汇能锅炉有限公司 Straight tube butt welding machine with depth of parallelism straightening mechanism

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Publication number Priority date Publication date Assignee Title
JPH0335877A (en) * 1989-07-01 1991-02-15 Zepuro Chiyuubingu:Kk Automatic welding machine to weld connecting fittings to pipe
US5075527A (en) * 1989-07-01 1991-12-24 Xepro Tubing Co., Ltd. Apparatus and method for welding joint fixtures to a pipe
CN2561549Y (en) * 2002-08-16 2003-07-23 河南送变电建设公司 Automatic tubular mother line aligned welder
CN201023176Y (en) * 2007-05-10 2008-02-20 江阴市液压油管有限公司 Oil pipe double-gun ring seam automatic welding machine
CN201455598U (en) * 2009-08-06 2010-05-12 天津天易海上工程有限公司 Pipeline assembly centering device
CN202591802U (en) * 2012-05-29 2012-12-12 东风德纳车桥有限公司 Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell
CN104625555A (en) * 2015-02-13 2015-05-20 杭州焊林科技有限公司 Internal circumferential joint welding device
CN204621473U (en) * 2015-04-24 2015-09-09 中国石油天然气股份有限公司 Support and straight tube butt welding strutting arrangement
CN205184008U (en) * 2015-10-28 2016-04-27 山东科技大学 Pipe fitting automatic welder
CN205166224U (en) * 2015-11-13 2016-04-20 浙江普尔尼机电有限公司 Electric welding with adjustable louvre
CN205309521U (en) * 2015-12-29 2016-06-15 浙江嘉兴格锐管业有限公司 A girth welding machine for pipeline welding
CN206263412U (en) * 2016-08-30 2017-06-20 江苏汇能锅炉有限公司 Straight tube butt welding machine with depth of parallelism straightening mechanism

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