CN106424896A - 一种新型环保节能内圆切片机 - Google Patents
一种新型环保节能内圆切片机 Download PDFInfo
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- CN106424896A CN106424896A CN201611179070.3A CN201611179070A CN106424896A CN 106424896 A CN106424896 A CN 106424896A CN 201611179070 A CN201611179070 A CN 201611179070A CN 106424896 A CN106424896 A CN 106424896A
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
- B23Q11/0891—Protective coverings for parts of machine tools; Splash guards arranged between the working area and the operator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
Abstract
本发明涉及一种新型环保节能内圆切片机，包括：机架、切割台、水平移动工作台、主电机、内圆切割刀盘、装夹装置、进给电机、步进电机，切割台和水平移动工作台分别安装在机架的两端，内圆切割刀盘固定在切割台上，主电机与内圆切割刀盘连接，装夹装置固定在水平移动工作台上，水平移动工作台与进给电机相连，水平移动工作台设置有一T型槽，装夹装置包括一根双头丝杆、两根支撑杆以及两个夹料板，支撑杆的一端固定设置有T型支撑头，T型支撑头镶嵌在T型槽内，双头丝杆的中部与步进电机相连。本发明有效提高了切割效率、提高能量利用率；提高了切片收集效率、减少了切片损伤率；有效避免了油污对环境的污染，提高了冷却润滑液的利用率。
Description
技术领域
:
[0001] 本发明涉及内圆切片机领域，尤其涉及一种新型环保节能内圆切片机。
背景技术
:
[0002]内圆切片机是专门用来切割硬脆金属及非金属材料的设备。材料通常为钕铁硼磁性材料、铁氧体磁性材料、玻璃、石英、水晶、陶瓷、晶体、硬质合金以及硬脆材料等。其主要工作原理是内圆切片机利用高速旋转的不锈钢薄型张力刀片切割材料，冷却润滑液喷注在切割处，对刀片进行强制冷却、润滑、和排油，通常刀片上涂有金刚砂涂层增加切割力。传统的内圆切片机在切制钕铁硼永磁材料、电子陶瓷、光学玻璃、单晶硅等材料时，通常以下不足之处:一台切片机只能同时装夹一块板料，人工投入较大，生产效率低;切片机缺少必要的油雾处理装置，造成环境污染;切片机缺少合理的切片收集结构，影响切片效率和切片成品质量。
发明内容
:
[0003] 本发明为了克服现有技术中存在的上述缺陷，提供了一种新型环保节能内圆切片机，以解决普通切片机存在的切片效率低、环境污染严重以及切片成品质量低等问题。
[0004] 为解决上述问题，本发明提出的新型环保节能内圆切片机，包括:机架、切割台、水平移动工作台、主电机、内圆切割刀盘、装夹装置、进给电机、步进电机，所述切割台固定在所述机架的一端，所述水平移动工作台通过一水平导轨安装在所述机架的另一端，所述内圆切割刀盘固定在所述切割台上，所述主电机通过联轴器和主轴与所述内圆切割刀盘紧固连接，所述装夹装置固定在所述水平移动工作台上，所述水平移动工作台与所述进给电机相连，所述水平移动工作台靠近所述内圆切割刀盘的一端设置有一T型槽，所述装夹装置包括一根双头丝杆、两根分别套接在所述双头丝杆两端的支撑杆以及两个分别固定在所述支撑杆一端上的夹料板，所述支撑杆的另一端固定设置有与所述T型槽相匹配的T型支撑头，所述T型支撑头镶嵌在所述T型槽内，所述双头丝杆的中部与所述步进电机相连，通过电机控制双头丝杆两端的夹料板同时做相向运动或者相对运动，所述夹料板的高度与内圆切割刀盘的高度一次固定，无需反复调节。
[0005] 上述技术方案中，所述主电机、步进电机和进给电机均与一控制器电性相连，所述控制器设置在所述机架靠近所述切割台一端的侧面上，通过所述控制器上的控制程序、输入操作盘以及显示屏实现对所述主电机、步进电机和进给电机的自动循环控制。
[0006]上述技术方案中，所述内圆切割刀盘的外围上设置有一防护罩，所述防护罩靠近所述装夹装置的一侧开设有物料进出口，防护罩用于避免切割过程中油污飞溅污染环境、损害工作人员身体健康。
[0007]上述技术方案中，所述防护罩内设置有一冷却润滑液喷管，所述冷却润滑液喷管的管口朝向所述内圆切割刀盘的切割部位，所述冷却润滑液喷管与一冷却润滑液供应器相连，所述冷却润滑液供应器位于所述防护罩外的机架上，所述冷却润滑液喷管用于对内圆切割刀盘进行冷却润滑，从而延长内圆切割刀盘的使用寿命、提高切割效率、减少机械事故的发生。
[0008]上述技术方案中，所述内圆切割刀盘下方的机架上设置有一切片成品收集通道，所述切片成品收集通道以与水平面成30-60°的夹角通向设置在所述机架侧下方的切片成品收集箱，使切割完成的切片及时从切片成品收集通道滑到切片成品收集箱中，成品收集通道倾斜设置能减少切片滑落过程中的冲击力，避免切片出现损伤瑕疵。
[0009]上述技术方案中，所述切片成品收集通道由微弹材料制成，微弹材料能减少切片滑落过程中的冲击力，避免切片出现损伤瑕疵。
[0010]上述技术方案中，所述切片成品收集通道的底板上设置有均匀分布的小通孔，切片上沾取的油污能够在滑落过程中掉落下去，所述切片成品收集通道的正下方设置有油污通道，所述油污通道的底端与设置在所述机架侧下方的油污收集槽相连，从切片成品收集通道的底板上掉落下来的油污经过油污通道流到油污收集槽，既有利于切片的后续清洁，又有利于冷却润滑液的回收利用。
[0011] 本发明与现有技术方案相比具有以下有益效果和优点:
[0012] 本发明提出的新型环保节能内圆切片机通过套接在双头丝杆两端的两个夹料板同时夹料给料，实现了用单个内圆切割刀盘一次完成两件物料的切割，能有效提高切割效率、提高能量利用率;通过倾斜设置切片成品收集通道和切片成品收集箱提高了切片收集效率、减少了切片损伤率;通过防护罩、油污通道以及油污收集槽的设置有效避免了油污对环境的污染，有利于提高冷却润滑液的利用率。
附图说明
[0013]图1是本发明的正视结构示意图。
[0014]图2是本发明的侧视结构示意图。
[0015]图3是本发明中部分结构示意图。
[0016]图中编号说明:1、机架；2、切割台；3、水平移动工作台；4、主电机;5、内圆切割刀盘;6、装夹装置;7、进给电机;8、步进电机;9、T型槽；10、双头丝杆；11、支撑杆；12、控制器；13、防护罩；14、冷却润滑液喷管；15、冷却润滑液供应器；16、成品收集通道；17、成品收集箱;18、油污通道;19、油污收集槽。
具体实施方式
[0017]以下结合附图和具体实施例对本发明作进一步的详细描述:
[0018] 本实施例中的新型环保节能内圆切片机，如图1、图2、图3所示，包括:机架1、切割台2、水平移动工作台3、主电机4、内圆切割刀盘5、装夹装置6、进给电机7、步进电机8，切割台2固定在机架I的一端，水平移动工作台3通过一水平导轨安装在机架I的另一端，内圆切割刀盘5固定在切割台2上，主电机4通过联轴器和主轴与内圆切割刀盘5紧固连接，装夹装置6固定在水平移动工作台3上，水平移动工作台3与进给电机7相连，水平移动工作台3靠近内圆切割刀盘5的一端设置有一 T型槽9，装夹装置6包括一根双头丝杆10、两根分别套接在所述双头丝杆10两端的支撑杆11以及两个分别固定在所述支撑杆11 一端上的夹料板，支撑杆11的另一端固定设置有与T型槽9相匹配的T型支撑头，T型支撑头镶嵌在T型槽9内，双头丝杆10的中部与步进电机8相连，通过步进电机8控制双头丝杆10两端的夹料板同时做相向运动或者相对运动，夹料板的高度与内圆切割刀盘5的高度一次固定，无需反复调节。
[0019] 主电机4、步进电机8和进给电机7均与一控制器12电性相连，控制器12设置在机架I的侧面上，所述控制器12上的控制程序、输入操作盘以及显示屏实现对主电机4、步进电机8和进给电机7的自动循环控制。
[0020]内圆切割刀盘5的外围上设置有一防护罩13，防护罩13靠近装夹装置6的一侧开设有物料进出口，防护罩13用于避免切割过程中油污飞溅污染环境、损害工作人员身体健康。
[0021] 防护罩13内设置有一冷却润滑液喷管14，冷却润滑液喷管14的管口朝向内圆切割刀盘5的切割部位，冷却润滑液喷管14与一冷却润滑液供应器15相连，冷却润滑液供应器15位于防护罩13外的机架I上，冷却润滑液喷管14用于对内圆切割刀盘5进行冷却润滑，从而延长内圆切割刀盘5的使用寿命、提高切割效率、减少机械事故的发生。
[0022]内圆切割刀盘5下方的机架I上设置有一切片成品收集通道16，切片成品收集通道16以与水平面成45°的夹角通向设置在机架侧下方的切片成品收集箱17，使切割完成的切片及时从切片成品收集通道16滑到切片成品收集箱17中，成品收集通道16倾斜设置能减少切片滑落过程中的冲击力，避免切片出现损伤瑕疵。
[0023] 切片成品收集通道16由微弹材料制成，微弹材料能减少切片滑落过程中的冲击力，避免切片出现损伤瑕疵。
[0024] 切片成品收集通道16的底板上设置有均匀分布的小通孔，切片上沾取的油污能够在滑落过程中掉落下去，切片成品收集通道16的正下方设置有油污通道18，油污通道18的底端与设置在机架I侧下方的油污收集槽19相连，从切片成品收集通道16的底板上掉落下来的油污经过油污通道18流到油污收集槽19，既有利于切片的后续清洁，又有利于冷却润滑液的回收利用。
[0025] 最后说明的是，以上实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的宗旨和范围，其均应涵盖在本发明的权利要求范围中。
Claims (7)
1.一种新型环保节能内圆切片机，其特征在于，包括:机架、切割台、水平移动工作台、主电机、内圆切割刀盘、装夹装置、进给电机、步进电机，所述切割台固定在所述机架的一端，所述水平移动工作台通过一水平导轨安装在所述机架的另一端，所述内圆切割刀盘固定在所述切割台上，所述主电机通过联轴器和主轴与所述内圆切割刀盘紧固连接，所述装夹装置固定在所述水平移动工作台上，所述水平移动工作台与所述进给电机相连，所述水平移动工作台靠近所述内圆切割刀盘的一端设置有一 T型槽，所述装夹装置包括一根双头丝杆、两根分别套接在所述双头丝杆两端的支撑杆以及两个分别固定在所述支撑杆一端上的夹料板，所述支撑杆的另一端固定设置有与所述T型槽相匹配的T型支撑头，所述T型支撑头镶嵌在所述T型槽内，所述双头丝杆的中部与所述步进电机相连。
2.根据权利要求1所述的新型环保节能内圆切片机，其特征在于，所述主电机、步进电机和进给电机均与一控制器电性相连，所述控制器设置在所述机架靠近所述切割台一端的侧面上。
3.根据权利要求1所述的新型环保节能内圆切片机，其特征在于，所述内圆切割刀盘的外围上设置有一防护罩，所述防护罩靠近所述装夹装置的一侧开设有物料进出口。
4.根据权利要求3所述的新型环保节能内圆切片机，其特征在于，所述防护罩内设置有一冷却润滑液喷管，所述冷却润滑液喷管的管口朝向所述内圆切割刀盘的切割部位，所述冷却润滑液喷管与一冷却润滑液供应器相连，所述冷却润滑液供应器位于所述防护罩外的机架上。
5.根据权利要求1所述的新型环保节能内圆切片机，其特征在于，所述内圆切割刀盘下方的机架上设置有一切片成品收集通道，所述切片成品收集通道以与水平面成30-60°的夹角通向设置在所述机架侧下方的切片成品收集箱。
6.根据权利要求5所述的新型环保节能内圆切片机，其特征在于，所述切片成品收集通道由微弹材料制成。
7.根据权利要求5所述的新型环保节能内圆切片机，其特征在于，所述切片成品收集通道的底板上设置有均匀分布的小通孔，所述切片成品收集通道的正下方设置有油污通道，所述油污通道的底端与设置在所述机架侧下方的油污收集槽相连。
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| CN108405955A (zh) * | 2018-03-19 | 2018-08-17 | 佛山市千注利科技有限公司 | 一种具有环保功能的切割机 |
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| CN107598293A (zh) * | 2017-09-26 | 2018-01-19 | 太仓贝斯特机械设备有限公司 | 一种自分离的剥皮设备 |
| CN108405955A (zh) * | 2018-03-19 | 2018-08-17 | 佛山市千注利科技有限公司 | 一种具有环保功能的切割机 |
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