CN106423767A - Flotation continuous powder dipping machine and flotation continuous power dipper method - Google Patents

Flotation continuous powder dipping machine and flotation continuous power dipper method Download PDF

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Publication number
CN106423767A
CN106423767A CN201610661969.2A CN201610661969A CN106423767A CN 106423767 A CN106423767 A CN 106423767A CN 201610661969 A CN201610661969 A CN 201610661969A CN 106423767 A CN106423767 A CN 106423767A
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China
Prior art keywords
powder
chamber
leaching
workpiece
powder dipping
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CN201610661969.2A
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Chinese (zh)
Inventor
陈维嘉
陈江华
张洁初
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JIAXING MACHINE RESEARCH INSTITUTE
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JIAXING MACHINE RESEARCH INSTITUTE
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Priority to CN201610661969.2A priority Critical patent/CN106423767A/en
Publication of CN106423767A publication Critical patent/CN106423767A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to a flotation continuous powder dipping machine and a flotation continuous power dipper method. The powder dipping machine comprises a rack, a circulating conveying device, a preheating chamber, a powder dipping chamber and a solidifying chamber, and the preheating chamber, the powder dipping chamber and the solidifying chamber are arranged in sequence. Lifting tools used for hanging workpieces are arranged on the circulating conveying device, and the lifting tools pass through the preheating chamber, the powder dipping chamber and the solidifying chamber in sequence through movement of the circulating conveying device. A powder dipping barrel is arranged in the powder dipping chamber and installed on a lifting platform capable of rising and falling. The powder dipping barrel is divided by a separating plate into a powder dipping tank on the upper portion of the powder dipping barrel and an air chamber of the lower portion of the powder dipping barrel. A large number of micropores are formed in the separating plate. The air chamber communicates with an air source, and compressed air generated by the air source passes through the air chamber and the micropores of the separating plate in sequence and flows into the powder dipping tank, so that powder in the powder dipping tank is suspended. According to the flotation continuous powder dipping machine and the flotation continuous power dipper method, the steps of preheating, powder dipping and solidifying are automatically conducted in sequence, the automation level of the whole production process is high, production efficiency is high, time for dipping powder is short, and formed insulating layers can be well combined with the workpieces so that phenomena of cracking and falling off are not prone to occurring.

Description

Float glass process continuously soaks powder machine and float glass process continuously soaks powder method
Technical field
The present invention relates to coil insulation treatment technology, particularly a kind of automobile starter stator bare copper wire coil is carried out absolutely The float glass process that edge is processed continuously soaks powder machine and float glass process continuously soaks powder method.
Background technology
Traditional automobile starter stator bare copper wire coil insulation processing method is, first on stator coiling and then Dress outside glass tape in coil, leaching insulated paint is dried insulated paint more afterwards.Wrapping glass tape is generally grasped by hand by workman Make, speed of production is slow, efficiency is low, and product quality is uneven, and production environment is also unfavorable for that operating personnel's is healthy.This Outward, insulated paint drying time is long, and enamelled coating is thicker, and curability is poor, and after solidifying, fragility is big, easily ftractures, comes off.Nowadays Pursue production efficiency, the epoch of promotion machine substitute human labor, propose a kind of production efficiency height, the measured insulating treatment method of matter and production Equipment is actually necessary.
Content of the invention
In order to solve the problems, such as above-mentioned insulating treatment method, the present invention proposes a kind of float glass process and continuously soaks powder machine and float Method continuously soaks powder method, with improve production efficiency and insulation processing quality.
To achieve these goals, the invention provides a kind of float glass process continuously soak powder machine it is characterised in that include frame, Circulating transmission device and the preheating chamber being sequentially arranged, leaching powder room and curing room, circulating transmission device is provided with for hanging workpiece Suspender, circulating transmission device motion makes suspender sequentially pass through described preheating chamber, leaching powder room and curing room, and leaching powder interior is provided with leaching Powder bucket, leaching powder bucket is arranged on liftable lifting platform, and demarcation strip is divided into soaking powder bucket in the powder soaking groove on top with bottom Air chamber, demarcation strip has a large amount of micropores, and air chamber is connected with source of the gas, and the compressed air that source of the gas produces passes sequentially through air chamber and described point The micropore of dividing plate enters powder soaking groove, so that the powder in powder soaking groove is suspended.
Present invention also offers a kind of float glass process continuously soaks powder method, comprise the following steps:Preheating:Workpiece hanging in circulation On the suspender of conveyer, circulating transmission device motion brings workpiece into preheating chamber, by workpiece heat;Leaching powder:It is recycled dress Put and bring the workpiece after preheating into leaching powder room, leaching powder interior is provided with leaching powder bucket, and leaching powder bucket is arranged on liftable lifting platform, rises Fall platform rises to leaching powder position, and demarcation strip is divided into the powder soaking groove on top and the air chamber in bottom by soaking powder bucket, and demarcation strip has A large amount of micropores, air chamber is connected with source of the gas, and the compressed air that source of the gas produces passes sequentially through air chamber and the micropore of described demarcation strip enters Powder soaking groove, makes the powder in powder soaking groove suspend, and the powder getting up that suspends is deposited on preheated workpiece and forms insulation Layer;Solidification:Circulating transmission device brings the workpiece soaking after powder into curing room, by workpiece and insulating barrier heating.
The float glass process that the present invention provides continuously soaks powder machine and float glass process continuously soaks powder method, and workpiece hangs on suspender, is recycled Device band part of starting building sequentially passes through preheating chamber, leaching powder room and curing room, and preheating, leaching powder and curing schedule are carried out successively automatically, whole Individual Automation of Manufacturing Process degree is high, and production efficiency is high, and the powder suspending during leaching powder is rapidly deposited on preheated workpiece, The leaching powder time is short, and the insulating barrier of formation can be combined it is not easy to ftractureing, coming off well with workpiece.
Brief description
Fig. 1 continuously soaks the structural representation of powder machine for float glass process of the present invention;
Fig. 2 continuously soaks powder machine left view direction structure schematic diagram for float glass process.
Below in conjunction with the accompanying drawings the present invention is described in further detail.
Specific embodiment
Referring to Fig. 1, float glass process is continuously soaked powder machine and is included frame 1, and the top of frame 1 is welded with No. 10 channel-section steels with No. 8 channel-section steels, base It is connected into entirety, device structure is firm, rigidity is good, can overall scraper and lifting.Circulating transmission device 2 is arranged in frame 1, circulation Conveyer 2 is provided with the suspender 3 for hanging workpiece, and carbon brush is directly linked in the steel wire hook of suspender 3 by big workpiece, small workpiece Catch on workpiece carbon brush with auxiliary hook and be linked into suspender 3 again, workpiece must be hung smooth.Preheating chamber 4 and curing room 6 are respectively provided with respectively In the upper and lower of frame 1, so can make the compact conformation of whole machine, and save production space.Frame 1 is provided with and adds Thermal, heater adopts the heating of steel surface far infrared electro-thermal tube forced hot air circulation temperature control, and hot blast is in preheating chamber 4 He Curing room 6 interior circulation, by workpiece heat to predetermined temperature.Preheating chamber 4 and curing room 6 by external thermal insulation, inside door heat-insulation layer according to Support rack form, chamber interior walls apply high temperature aluminium paint, insulation material adopt centrifugal glass fibre mineral wool heat-barrier material, have every The advantages of hot good heat insulating.In the present embodiment, preheating chamber 4 and curing room 6 are the space being connected as a single entity, and do not have dividing plate between the two Separate, simply distinguish from locus, this is not only advantageous to hot air circulation, and simplify structure.The present invention can also Preheating chamber and curing room are separated setting completely.Leaching powder room 5 is arranged on the left end portion of frame 1, and leaching is provided with leaching powder in powder room 5 Bucket, leaching powder bucket is arranged on lifting platform 7, and lifting platform 7 is liftable hydraulic elevator platform, and leaching powder bucket can be driven to move up and down.Point Dividing plate 52 is divided into the powder soaking groove 51 on top and the air chamber 53 in bottom by soaking powder bucket, and demarcation strip 52 has a large amount of micropores, air chamber 53 are connected with source of the gas, and the compressed air that source of the gas produces passes sequentially through air chamber 53 and the micropore of demarcation strip 52 enters powder soaking groove 51, makes Powder in powder soaking groove 51 suspends.
Referring to Fig. 1 and Fig. 2, float glass process is continuously soaked powder machine and is also included feeding device, and feeding device is used for automatic to powder soaking groove 51 Charging.Feeding device includes powder feed mechanism 81 and charging spout 82, and one end of charging spout 82 is connected with powder feed mechanism 81, The other end is provided with meal outlet 83, and charging spout 82 is provided with vibrator, and 81 powder of powder feed mechanism are transported on charging spout 82, Vibrator vibration makes the powder in charging spout 82 drop out from meal outlet 83.Lifting platform 7 adopts cylinder 71 to promote so as to can be with water Put down and move left and right.When needing charging, lifting platform 7 is fallen from leaching powder position, and the promotion in cylinder 71 is moved to meal outlet 83 The feed location (as shown in dotted line frame in Fig. 2) of underface, charging finishes, and lifting platform 7 is just returning to leaching powder position from feed location Lower section, during leaching powder, lifting platform 7 rises to leaching powder position.
Circulating transmission device 2 includes chain sprocket transmission mechanism, adjustable frequency motor and planet-cycloid reducer, variable-frequency electric Machine drives the motion of chain sprocket transmission mechanism by planet-cycloid reducer, and planet-cycloid reducer is by PLC Start according to parameter preset automatic beat stepping, planet-cycloid reducer controls chain chain with the cooperation of photoelectric sensor index plate Wheel drive mechanism suspends.Suspender 3 is set directly on the chain of chain sprocket transmission mechanism, and chain is according to the up time shown in Fig. 1 Move in pin direction, the right part of frame 1 is workpiece loading and unloading position, and after workpiece is loaded onto, the chain-driving workpiece of lower section shown in Fig. 1 is certainly Dextrad moves left, and workpiece enters preheating chamber 4, out enters leaching powder room 5 from the left part of preheating chamber 4, during leaching powder, chain suspends shifting Dynamic, after the completion of leaching powder, chain-driving workpiece goes to top, enters curing room 6, and shown in Fig. 1, the chain-driving workpiece of top is from left-hand Move right, workpiece out unloaded the location of workpiece to frame 1 right-hand member later from curing room 6.Chain sprocket transmission mechanism is according to default Parameter automatic beat stepping starts, by suspender in an orderly manner through preheating, powder, solidification flow process, every piece extension suspender of beat stepping Axle.
Float glass process is continuously soaked powder method and is included preheating, leaching powder and three steps of solidification.Preheating:Right in frame 1 as shown in Figure 1 The work-handling position at end is hung workpiece on the suspender 3 of circulating transmission device 2, and circulating transmission device 2 moves workpiece band Enter preheating chamber 4, by workpiece heat.Leaching powder:Circulating transmission device 2 brings the workpiece after preheating into leaching powder room 5, and leaching sets in powder room 5 There is leaching powder bucket, leaching powder bucket is arranged on liftable lifting platform 7, and lifting platform 7 rises to leaching powder position, and demarcation strip 52 will soak powder bucket It is divided into the powder soaking groove 51 on top and the air chamber 53 in bottom, demarcation strip 52 has a large amount of micropores, and air chamber 53 is connected with source of the gas, gas The compressed air that source produces passes sequentially through air chamber 53 and the micropore of demarcation strip 52 enters powder soaking groove 51, makes the powder in powder soaking groove 51 Suspension is got up, and the powder getting up that suspends is deposited on preheated workpiece and is formed insulating barrier, and leaching powder terminates, and lifting platform 7 is from leaching Powder position is fallen.Solidification:Circulating transmission device 2 brings the workpiece soaking after powder into curing room 6, and workpiece and insulating barrier heating make Insulating barrier more is combined with workpiece.
Powder soaking groove 51 adopts feeding device auto feed, and during charging, lifting platform 7 is fallen from leaching powder position, and cylinder 71 promotes Lifting platform 7 is moved horizontally to the underface of the meal outlet 83 of charging spout 82, and 81 powder of powder feed mechanism are transported to charging spout On 82, the vibrator on charging spout 82 vibrates, and the powder on charging spout 82 is fallen into powder soaking groove 82 from meal outlet 83, fed Finish, cylinder 71 promotes the mobile underface returning to leaching powder position of lifting platform 7, during leaching powder, lifting platform 7 rises to leaching powder position.
Circulating transmission device 2 includes chain sprocket transmission mechanism, adjustable frequency motor and planet-cycloid reducer, variable-frequency electric Machine drives the motion of chain sprocket transmission mechanism by planet-cycloid reducer, and planet-cycloid reducer is by PLC Start according to parameter preset automatic beat stepping, planet-cycloid reducer controls chain chain with the cooperation of photoelectric sensor index plate Wheel drive mechanism suspends.Suspender 3 is set directly on the chain of chain sprocket transmission mechanism, and chain is according to the up time shown in Fig. 1 Move in pin direction, the right part of frame 1 is workpiece loading and unloading position, and after workpiece is loaded onto, the chain-driving workpiece of lower section shown in Fig. 1 is certainly Dextrad moves left, and workpiece enters preheating chamber 4, out enters leaching powder room 5 from the left part of preheating chamber 4, during leaching powder, chain suspends shifting Dynamic, after the completion of leaching powder, chain-driving workpiece goes to top, enters curing room 6, and shown in Fig. 1, the chain-driving workpiece of top is from left-hand Move right, workpiece out unloaded the location of workpiece to frame 1 right-hand member later from curing room 6.Chain sprocket transmission mechanism is according to default Parameter automatic beat stepping starts, by suspender in an orderly manner through preheating, powder, solidification flow process, every piece extension suspender of beat stepping Axle, during leaching powder, chain suspends movement.
Preheating chamber, the temperature of curing room are 200~210 DEG C, and workpiece temperature when soaking powder interior leaching powder is 175~185 DEG C, In these temperature ranges, workpiece all can obtain good leaching powder effect.
The float glass process that the present invention provides continuously soaks powder machine and float glass process continuously soaks powder method, and workpiece hangs on suspender, is recycled Device band part of starting building sequentially passes through preheating chamber, leaching powder room and curing room, and preheating, leaching powder and curing schedule are carried out successively automatically, whole Individual Automation of Manufacturing Process degree is high, and production efficiency is high, and the powder suspending during leaching powder is rapidly deposited on preheated workpiece, The leaching powder time is short, and the insulating barrier of formation can be combined it is not easy to ftractureing, coming off well with workpiece.Float glass process of the present invention continuously soaks powder Machine and float glass process continuously soak the insulation processing that powder method is mainly used in automobile starter stator bare copper wire line bag, and powder is solid-state ring Oxygen powder is it is also possible to be used for carrying out insulation processing to other devices.

Claims (8)

1. float glass process continuously soaks powder machine it is characterised in that including frame, circulating transmission device and the preheating chamber being sequentially arranged, leaching powder Room and curing room, circulating transmission device is provided with the suspender for hanging workpiece, and circulating transmission device motion makes suspender warp successively Cross described preheating chamber, leaching powder room and curing room, leaching powder interior is provided with leaching powder bucket, leaching powder bucket is arranged on liftable lifting platform, Demarcation strip is divided into the powder soaking groove on top and the air chamber in bottom by soaking powder bucket, and demarcation strip has a large amount of micropores, air chamber and source of the gas Connection, the compressed air that source of the gas produces passes sequentially through air chamber and the micropore of described demarcation strip enters powder soaking groove, makes in powder soaking groove Powder suspends.
2. float glass process according to claim 1 continuously soaks powder machine it is characterised in that also including feeding device, described charging dress Put including powder feed mechanism and charging spout, one end of charging spout is connected with described powder feed mechanism, and the other end is provided with out powder Mouthful, charging spout is provided with vibrator, and described powder feed mechanism is transported to powder on charging spout, and described lifting platform is movable to Below the meal outlet of described charging spout.
3. float glass process according to claim 2 continuously soaks powder machine it is characterised in that described circulating transmission device includes chain chain Wheel drive mechanism, adjustable frequency motor and planet-cycloid reducer, adjustable frequency motor drives chain chain by planet-cycloid reducer Wheel drive mechanism moves, and planet-cycloid reducer is started according to parameter preset automatic beat stepping by PLC, pendulum Line pinwheel reducer controls chain chain wheel driving mechanism to suspend with the cooperation of photoelectric sensor index plate.
4. float glass process according to claim 3 continuously soaks powder machine it is characterised in that the temperature of described preheating chamber, curing room is 200~210 DEG C, workpiece temperature when soaking powder interior leaching powder is 175~185 DEG C.
5. float glass process continuously soaks powder method it is characterised in that comprising the following steps:
Preheating:Workpiece is hung on the suspender of circulating transmission device, circulating transmission device motion brings workpiece into preheating chamber, will Workpiece heat;
Leaching powder:Circulating transmission device brings the workpiece after preheating into leaching powder room, and leaching powder interior is provided with leaching powder bucket, and leaching powder bucket is arranged on On liftable lifting platform, lifting platform rises to leaching powder position, demarcation strip by soak powder bucket be divided into powder soaking groove on top and under The air chamber in portion, demarcation strip has a large amount of micropores, and air chamber is connected with source of the gas, and the compressed air that source of the gas produces passes sequentially through air chamber and institute The micropore stating demarcation strip enters powder soaking groove, so that the powder in powder soaking groove is suspended, and the powder getting up that suspends is deposited over preheated Workpiece on and form insulating barrier;
Solidification:Circulating transmission device brings the workpiece soaking after powder into curing room, by workpiece and insulating barrier heating.
6. float glass process according to claim 5 continuously soaks powder method it is characterised in that described powder soaking groove adopts feeding device certainly Dynamic charging, described feeding device includes powder feed mechanism and charging spout, and one end of charging spout is with described powder feed mechanism even Connect, the other end is provided with meal outlet, charging spout is provided with vibrator, during charging, lifting platform after leaching powder position declines and move by level Move below the meal outlet of described charging spout, described powder feed mechanism is transported to powder on charging spout, described vibrator vibration, Powder on charging spout is fallen into described powder soaking groove from meal outlet, and charging finishes, and described lifting platform is mobile to return to described leaching powder position The underface put.
7. float glass process according to claim 6 continuously soaks powder method it is characterised in that described circulating transmission device includes chain Chain wheel driving mechanism, adjustable frequency motor and planet-cycloid reducer, adjustable frequency motor drives chain by planet-cycloid reducer Chain wheel driving mechanism moves, and planet-cycloid reducer is started according to parameter preset automatic beat stepping by PLC, Planet-cycloid reducer controls chain chain wheel driving mechanism to suspend with the cooperation of photoelectric sensor index plate, in described leaching powder process In, described chain sprocket transmission mechanism pause motion.
8. float glass process according to claim 7 continuously soaks powder method it is characterised in that the temperature of described preheating chamber, curing room For 200~210 DEG C, workpiece temperature when soaking powder interior leaching powder is 175~185 DEG C.
CN201610661969.2A 2016-08-12 2016-08-12 Flotation continuous powder dipping machine and flotation continuous power dipper method Pending CN106423767A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617345A (en) * 2017-03-06 2017-05-10 麦伟成 High-frequency and energy-saving type end covering device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002268247A (en) * 2001-03-08 2002-09-18 Ricoh Co Ltd Dip coating apparatus and dip coating method
CN101244414A (en) * 2008-03-07 2008-08-20 范名业 Full-automatic dipping lacquer drying stove
CN202146848U (en) * 2011-04-27 2012-02-22 嘉兴市机械研究所有限责任公司 Induction heating paint dipping machine
CN104562000A (en) * 2014-12-29 2015-04-29 哈尔滨果岭科技发展有限公司 Fluidized bed fusing and coating method for gear speed reducer
CN204974374U (en) * 2015-09-02 2016-01-20 中山市兴达五金制品有限公司 Automatic change and soak coating line
CN206153089U (en) * 2016-08-12 2017-05-10 嘉兴市机械研究所有限责任公司 Powder machine is soaked in succession to float glass process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002268247A (en) * 2001-03-08 2002-09-18 Ricoh Co Ltd Dip coating apparatus and dip coating method
CN101244414A (en) * 2008-03-07 2008-08-20 范名业 Full-automatic dipping lacquer drying stove
CN202146848U (en) * 2011-04-27 2012-02-22 嘉兴市机械研究所有限责任公司 Induction heating paint dipping machine
CN104562000A (en) * 2014-12-29 2015-04-29 哈尔滨果岭科技发展有限公司 Fluidized bed fusing and coating method for gear speed reducer
CN204974374U (en) * 2015-09-02 2016-01-20 中山市兴达五金制品有限公司 Automatic change and soak coating line
CN206153089U (en) * 2016-08-12 2017-05-10 嘉兴市机械研究所有限责任公司 Powder machine is soaked in succession to float glass process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617345A (en) * 2017-03-06 2017-05-10 麦伟成 High-frequency and energy-saving type end covering device

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Application publication date: 20170222

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