CN206153089U - Powder machine is soaked in succession to float glass process - Google Patents
Powder machine is soaked in succession to float glass process Download PDFInfo
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- CN206153089U CN206153089U CN201620870060.3U CN201620870060U CN206153089U CN 206153089 U CN206153089 U CN 206153089U CN 201620870060 U CN201620870060 U CN 201620870060U CN 206153089 U CN206153089 U CN 206153089U
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- powder
- room
- leaching
- whitewashed
- chamber
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Abstract
The utility model relates to a powder machine is soaked in succession to float glass process, including frame, cyclic transfer device and the preheating chamber of arranging in proper order, soaking whitewashed room and curing chamber, be equipped with the hoist that is used for hanging the work piece on the cyclic transfer device, the motion of cyclic transfer device makes the hoist pass through in proper order the preheating chamber, soaking whitewashed room and curing chamber, soaking indoor being equipped with of powder and soak the powder bucket, soak the powder bucket and install on the elevating platform of liftable, the division board will soak the powder bucket and divide into in the whitewashed groove of soaking of upper portion with at the air chamber of lower part, and the division board has a large amount of micropores, air chamber and air supply intercommunication, compressed air that the air supply produced loop through the air chamber with the micropore of division board gets into and soaks whitewashed groove, makes the powder that soaks in the whitewashed groove suspend. The utility model discloses preheat, soak the powder and the solidification step is gone on in proper order automatically, and whole production process automation degree is high, and production efficiency is high, soaks when whitewashed the powder of suspension and melt fast and apply on preheating good work piece, and it is short to soak the whitewashed time, and the insulating layer of formation can combine with the work piece well, is difficult to the fracture, drops.
Description
Technical field
The utility model is related to coil insulation treatment technology, particularly a kind of that automobile starter stator bare copper wire coil is entered
The float glass process of row insulation processing continuously soaks powder machine.
Background technology
Traditional automobile starter stator bare copper wire coil insulation processing method is, first on stator coiling and then
Glass tape is dressed outside in coil, insulated paint is soaked afterwards insulated paint is dried again.Wrapping glass tape is generally grasped by hand by workman
Make, speed of production is slow, efficiency is low, and product quality is uneven, and production environment is also unfavorable for that operating personnel's is healthy.This
Outward, insulated paint drying time is long, and enamelled coating is thicker, and curability is poor, and fragility is big after solidifying, and easily ftractures, comes off.Nowadays
Pursue production efficiency, advocate the epoch of machine substitute human labor, propose a kind of high production efficiency, the measured insulating treatment method of matter and production
Equipment is actually necessary.
The content of the invention
In order to solve the problems, such as above-mentioned insulating treatment method, the utility model proposes a kind of float glass process continuously soaks powder
Machine, with improve production efficiency and insulation processing quality.
To achieve these goals, the utility model continuously soaks powder machine there is provided a kind of float glass process, it is characterised in that including machine
Frame, circulating transmission device and the preheating chamber being sequentially arranged, leaching powder room and curing room, circulating transmission device is provided with for hooker
The suspender of part, circulating transmission device motion makes suspender sequentially pass through the preheating chamber, leaching powder room and curing room, and leaching powder is provided with room
Leaching powder bucket, leaching powder bucket is arranged on liftable lifting platform, and demarcation strip is divided into powder bucket is soaked in the powder soaking groove on top and in bottom
Air chamber, demarcation strip has a large amount of micropores, and air chamber is connected with source of the gas, and the compressed air that source of the gas is produced passes sequentially through air chamber and described
The micropore of demarcation strip enters powder soaking groove, makes the powder in powder soaking groove suspend.
The utility model provide float glass process continuously soak powder machine, workpiece is hung on suspender, circulating transmission device drive workpiece according to
It is secondary through preheating chamber, leaching powder room and curing room, preheating, leaching powder and curing schedule are carried out successively automatically, and whole production process is automatic
Change degree is high, and production efficiency is high, soaks the powder suspended during powder and is rapidly deposited on preheated workpiece, and the leaching powder time is short, shape
Into insulating barrier can be combined with workpiece well, it is not easy to ftracture, come off.
Description of the drawings
Fig. 1 is the structural representation that the utility model float glass process continuously soaks powder machine；
Fig. 2 continuously soaks powder machine left view direction structure schematic diagram for float glass process.
The utility model is described in further detail below in conjunction with the accompanying drawings.
Specific embodiment
Referring to Fig. 1, float glass process continuously soaks powder machine including frame 1, and the top of frame 1 is welded with No. 8 channel-section steels, base with No. 10 channel-section steels
Entirety is connected into, device structure is firm, rigidity is good, can overall scraper and lifting.Circulating transmission device 2 is arranged in frame 1, circulation
Conveyer 2 is provided with the suspender 3 for hanging workpiece, and big workpiece is directly linked into carbon brush in the steel wire hook of suspender 3, small workpiece
Workpiece carbon brush being caught on auxiliary hook and being linked into suspender 3 again, workpiece must be hung smooth.Preheating chamber 4 and curing room 6 are respectively provided with respectively
In the upper and lower of frame 1, the compact conformation of whole machine can be so made, and save production space.Frame 1 is provided with and adds
Thermal, heater is generated heat and forced hot air circulation temperature control using steel surface far infrared electro-thermal tube, and hot blast is in the He of preheating chamber 4
The interior circulation of curing room 6, by workpiece heat to predetermined temperature.Preheating chamber 4 and curing room 6 by external thermal insulation, inside door heat-insulation layer according to
Support rack form, chamber interior walls apply high temperature aluminium paint, insulation material adopt centrifugal glass fibre mineral wool heat-barrier material, with every
The advantages of hot good heat insulating.In the present embodiment, preheating chamber 4 and curing room 6 are the space being connected as a single entity, without dividing plate between the two
Separate, simply distinguish from locus, this is not only advantageous to hot air circulation, and simplifies structure.The utility model
Preheating chamber and curing room can completely be separated setting.Leaching powder room 5 is arranged on the left end portion of frame 1, is provided with leaching powder room 5
Leaching powder bucket, leaching powder bucket is arranged on lifting platform 7, and lifting platform 7 is liftable hydraulic elevator platform, and can drive moved down in leaching powder bucket
It is dynamic.Demarcation strip 52 will soak powder bucket and be divided into the powder soaking groove 51 on top and the air chamber 53 in bottom, and demarcation strip 52 has a large amount of micropores,
Air chamber 53 is connected with source of the gas, and the compressed air that source of the gas is produced passes sequentially through air chamber 53 and the micropore of demarcation strip 52 enters powder soaking groove
51, make the powder in powder soaking groove 51 suspend.
Referring to Fig. 1 and Fig. 2, float glass process continuously soaks powder machine also includes feeding device, and feeding device is used for automatic to powder soaking groove 51
Charging.Feeding device includes powder feed mechanism 81 and charging spout 82, and one end of charging spout 82 is connected with powder feed mechanism 81,
The other end is provided with meal outlet 83, and charging spout 82 is provided with vibrator, and powder feed mechanism 81 is transported to powder on charging spout 82,
Vibrator vibration makes the powder in charging spout 82 drop out from meal outlet 83.Lifting platform 7 is promoted using cylinder 71 so as to can be with water
It is flat to move left and right.When needing charging, lifting platform 7 is fallen from leaching powder position, and the promotion in cylinder 71 is moved to meal outlet 83
The feed location (as shown in dotted line frame in Fig. 2) of underface, charging is finished, and lifting platform 7 is returning to leaching powder position just from feed location
Lower section, during leaching powder, lifting platform 7 rises to leaching powder position.
Circulating transmission device 2 includes chain sprocket transmission mechanism, adjustable frequency motor and planet-cycloid reducer, variable-frequency electric
Machine drives the motion of chain sprocket transmission mechanism by planet-cycloid reducer, and planet-cycloid reducer is by PLC
Start according to the automatic beat stepping of parameter preset, planet-cycloid reducer coordinates control chain chain with photoelectric sensor index plate
Wheel drive mechanism suspends.Suspender 3 is set directly on the chain of chain sprocket transmission mechanism, and chain is according to the up time shown in Fig. 1
Pin direction is moved, and the right part of frame 1 is workpiece loading and unloading position, and after workpiece is loaded onto, the chain-driving workpiece of lower section shown in Fig. 1 is certainly
Dextrad is moved left, and workpiece enters preheating chamber 4, and from the left part of preheating chamber 4 leaching powder room 5 is out entered, and during leaching powder, chain time-out is moved
Dynamic, chain-driving workpiece goes to top after the completion of leaching powder, and into curing room 6, the chain-driving workpiece of top is from left-hand shown in Fig. 1
Move right, workpiece out to the right-hand member of frame 1 unloaded the location of workpiece later from curing room 6.Chain sprocket transmission mechanism is according to default
The automatic beat stepping of parameter starts, by suspender in an orderly manner through preheating, leaching powder, solidification flow process, per beat piece extension suspender of stepping
Axle.
Float glass process continuously soaks powder method includes preheating, three steps of leaching powder and solidification.Preheating：It is right in frame 1 as shown in Figure 1
The work-handling position at end is hung workpiece on the suspender 3 of circulating transmission device 2, and circulating transmission device 2 is moved workpiece band
Enter preheating chamber 4, by workpiece heat.Leaching powder：Circulating transmission device 2 brings the workpiece after preheating into leaching powder room 5, sets in leaching powder room 5
There is leaching powder bucket, leaching powder bucket is arranged on liftable lifting platform 7, and lifting platform 7 rises to leaching powder position, and demarcation strip 52 will soak powder bucket
It is divided into the powder soaking groove 51 on top and the air chamber 53 in bottom, demarcation strip 52 has a large amount of micropores, and air chamber 53 is connected with source of the gas, gas
The compressed air that source produces passes sequentially through air chamber 53 and the micropore of demarcation strip 52 enters powder soaking groove 51, makes the powder in powder soaking groove 51
Suspension is got up, and the powder for getting up that suspends is deposited on preheated workpiece and is formed insulating barrier, and leaching powder terminates, and lifting platform 7 is from leaching
Fall powder position.Solidification：Circulating transmission device 2 brings the workpiece soaked after powder into curing room 6, and workpiece and insulating barrier are heated, and makes
Insulating barrier more is combined with workpiece.
Powder soaking groove 51 adopts feeding device auto feed, and during charging, lifting platform 7 is fallen from leaching powder position, and cylinder 71 is promoted
Lifting platform 7 is moved horizontally to the underface of the meal outlet 83 of charging spout 82, and powder feed mechanism 81 is transported to charging spout powder
On 82, the vibrator vibration on charging spout 82, the powder on charging spout 82 is fallen in powder soaking groove 82 from meal outlet 83, has been fed
Finish, cylinder 71 promotes the movement of lifting platform 7 to return to the underface of leaching powder position, and during leaching powder, lifting platform 7 rises to leaching powder position.
Circulating transmission device 2 includes chain sprocket transmission mechanism, adjustable frequency motor and planet-cycloid reducer, variable-frequency electric
Machine drives the motion of chain sprocket transmission mechanism by planet-cycloid reducer, and planet-cycloid reducer is by PLC
Start according to the automatic beat stepping of parameter preset, planet-cycloid reducer coordinates control chain chain with photoelectric sensor index plate
Wheel drive mechanism suspends.Suspender 3 is set directly on the chain of chain sprocket transmission mechanism, and chain is according to the up time shown in Fig. 1
Pin direction is moved, and the right part of frame 1 is workpiece loading and unloading position, and after workpiece is loaded onto, the chain-driving workpiece of lower section shown in Fig. 1 is certainly
Dextrad is moved left, and workpiece enters preheating chamber 4, and from the left part of preheating chamber 4 leaching powder room 5 is out entered, and during leaching powder, chain time-out is moved
Dynamic, chain-driving workpiece goes to top after the completion of leaching powder, and into curing room 6, the chain-driving workpiece of top is from left-hand shown in Fig. 1
Move right, workpiece out to the right-hand member of frame 1 unloaded the location of workpiece later from curing room 6.Chain sprocket transmission mechanism is according to default
The automatic beat stepping of parameter starts, by suspender in an orderly manner through preheating, leaching powder, solidification flow process, per beat piece extension suspender of stepping
Axle, during leaching powder, chain suspends movement.
Preheating chamber, the temperature of curing room are 200～210 DEG C, and workpiece temperature when leaching powder in powder room is soaked is 175～185 DEG C,
In these temperature ranges, workpiece can obtain good leaching powder effect.
The utility model provide float glass process continuously soak powder machine, workpiece is hung on suspender, circulating transmission device drive workpiece according to
It is secondary through preheating chamber, leaching powder room and curing room, preheating, leaching powder and curing schedule are carried out successively automatically, and whole production process is automatic
Change degree is high, and production efficiency is high, soaks the powder suspended during powder and is rapidly deposited on preheated workpiece, and the leaching powder time is short, shape
Into insulating barrier can be combined with workpiece well, it is not easy to ftracture, come off.The utility model float glass process continuously soaks powder machine and float glass process connects
Continuous leaching powder method is mainly used in the insulation processing of automobile starter stator bare copper wire line bag, and powder is solid epoxidic powder,
Can be used to carry out insulation processing to other devices.
Claims (4)
1. float glass process continuously soaks powder machine, it is characterised in that including frame, circulating transmission device and the preheating chamber being sequentially arranged, leaching powder
Room and curing room, circulating transmission device is provided with the suspender for hanging workpiece, and circulating transmission device motion makes suspender Jing successively
The preheating chamber, leaching powder room and curing room are crossed, leaching powder bucket are provided with leaching powder room, leaching powder bucket is arranged on liftable lifting platform,
Demarcation strip is divided into the powder soaking groove on top and the air chamber in bottom by powder bucket is soaked, and demarcation strip has a large amount of micropores, air chamber and source of the gas
Connection, the compressed air that source of the gas is produced passes sequentially through air chamber and the micropore of the demarcation strip enters powder soaking groove, in making powder soaking groove
Powder suspends.
2. float glass process according to claim 1 continuously soaks powder machine, it is characterised in that also including feeding device, the charging dress
Put including powder feed mechanism and charging spout, one end of charging spout is connected with the powder feed mechanism, and the other end is provided with out powder
Mouthful, charging spout is provided with vibrator, and the powder feed mechanism is transported to powder on charging spout, and the lifting platform is movable to
The meal outlet lower section of the charging spout.
3. float glass process according to claim 2 continuously soaks powder machine, it is characterised in that the circulating transmission device includes chain chain
Wheel drive mechanism, adjustable frequency motor and planet-cycloid reducer, adjustable frequency motor drives chain chain by planet-cycloid reducer
Wheel drive mechanism is moved, and planet-cycloid reducer is started by PLC according to the automatic beat stepping of parameter preset, pendulum
Line pinwheel reducer coordinates control chain chain wheel driving mechanism to suspend with photoelectric sensor index plate.
4. float glass process according to claim 3 continuously soaks powder machine, it is characterised in that the preheating chamber, the temperature of curing room are
200～210 DEG C, workpiece temperature when leaching powder in powder room is soaked is 175～185 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620870060.3U CN206153089U (en) | 2016-08-12 | 2016-08-12 | Powder machine is soaked in succession to float glass process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620870060.3U CN206153089U (en) | 2016-08-12 | 2016-08-12 | Powder machine is soaked in succession to float glass process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206153089U true CN206153089U (en) | 2017-05-10 |
Family
ID=58648221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620870060.3U Expired - Fee Related CN206153089U (en) | 2016-08-12 | 2016-08-12 | Powder machine is soaked in succession to float glass process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206153089U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423767A (en) * | 2016-08-12 | 2017-02-22 | 嘉兴市机械研究所有限责任公司 | Flotation continuous powder dipping machine and flotation continuous power dipper method |
-
2016
- 2016-08-12 CN CN201620870060.3U patent/CN206153089U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423767A (en) * | 2016-08-12 | 2017-02-22 | 嘉兴市机械研究所有限责任公司 | Flotation continuous powder dipping machine and flotation continuous power dipper method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170510 Termination date: 20210812 |