CN106423168A - Method and device for preparing tar cracking catalyst through liquid blast furnace slag granulation - Google Patents

Method and device for preparing tar cracking catalyst through liquid blast furnace slag granulation Download PDF

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Publication number
CN106423168A
CN106423168A CN201610842703.8A CN201610842703A CN106423168A CN 106423168 A CN106423168 A CN 106423168A CN 201610842703 A CN201610842703 A CN 201610842703A CN 106423168 A CN106423168 A CN 106423168A
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granulation
blast furnace
slag
taper
pelletizer
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CN201610842703.8A
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CN106423168B (en
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罗思义
周扬民
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Qingdao University of Technology
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Qingdao University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Processing Of Solid Wastes (AREA)
  • Manufacture Of Iron (AREA)

Abstract

The invention provides a method and device for preparing a tar cracking catalyst through liquid blast furnace slag granulation. The device is characterized by comprising a conical granulating device, a spraying device and an overflow type water cooling wall, iron ore powder with the mass fraction of 10%-20% is added to slag before granulation, the slag extends on the surface of the conical granulating device to form a film in the granulating process, the film is air-quenched into small particle drops under the effect of a high-pressure jet flow, then bumps with crushing blades for secondary crushing, is further air-quenched and granulated by a spirally rising airflow and finally falls onto the surface of the overflow type water cooling wall to perform heat exchange with a flowing water film for cooling. The device is compact in structure, integrates centrifugal granulation, mechanical crushing, air quenching and water cooling modes and can achieve efficient granulation and rapid heat exchange of liquid slag, and no mutual bonding occurs in the granulated slag output process. The slag granulating rate is 90% or above by adopting the method, a surface pore structure is developed, the active component content is high, and the tar cracking catalyst is an efficient biomass tar cracking catalyst.

Description

A kind of liquid blast furnace slag granulation produces the method and apparatus of tar cracking catalyst
Technical field
The present invention relates to energy recovery utilizes field, and in particular to a kind of liquid blast furnace slag granulation produces coke tar cracking catalysis The method and apparatus of agent.
Background technology
Blast furnace slag is the principal by product of steel manufacture process, and heat content is enriched, often produce 1 ton of pig iron want by-product 0.3~ 0.6 ton of slag, slag per ton about contains(1.26~1.88)×106The sensible heat of kJ.High but its taste of waste heat amount contained by slag Relatively low, at present, also do not find effective recovery and utilization ways.
Water quenching technology is the most widely used mode of current blast furnace Slag treatment, grain slag subsequent use path maturation, but base Originally there is no the recovery of dross sensible heat, cause the energy and the water resource waste of flood tide.The dry-type sensible heat recovery technology of blast furnace slag has Good prospect, according to slag granulation mode, dry granulation method mainly includes wind quenching method and centrifugal granulation method.
Either wind quenching or centrifugal granulation technology, its granulation mode is more single, and energy consumption is big, is granulated insufficient, granulation rate Generally below 90%.And all using air as heat transferring medium, the coefficient of heat transfer is low, the gentle slag ratio of impact heat exchange rate, Jin Erzao Become Air Compressor Equipment to maximize and the economic index of technique reduces.Additionally, blast furnace slag dry granulation technology, one of premise is to protect Card blast furnace slag can be continuing with as a kind of resource after Exposure degree process is carried out, and otherwise the blast furnace slag of flood tide is piled up to enterprise Industry is difficult to bear.Liquid blast furnace is a kind of multi-element metal melt, and the slag granules for being formed after dry granulation, except conduct The additive of cement industry can also be used as the catalyst of biomass coke tar degraded using outer, and the cracking to tar has necessarily Catalytic effect, but as its main active iron oxide content is low, reduce its catalysis activity to a certain extent.
Content of the invention
For the deficiencies in the prior art, the invention provides a kind of centrifugal granulation, Mechanical Crushing, wind quenching and water-cooled combine Granulating device and method, to realizing the efficient granulation of molten slag and rapid heat exchange, so as to ensure product granulation rate 90% with On, water consumption controls below 100kg/ ton slag, and granulated product can be used as the effective catalyst of biomass char oil-breaking.For realizing Foregoing invention purpose, the present invention is achieved using following technical proposals:
The present invention provides the method and apparatus that a kind of liquid blast furnace slag granulation produces tar cracking catalyst, it is characterised in that should Granulating device top has the import of liquid liquid blast furnace slag and high temperature air outlet, and middle part is provided with taper pelletizer;Granulating device Inwall is provided with overflow-type water-cooling wall, is provided with flusher, under overflow-type water-cooling wall between taper pelletizer and overflow-type water-cooling wall Portion has granulation slag particle outlet;The taper pelletizer top is taper, and bottom is cylinder, and periphery has multiple little Hole, is equipped with multiple broken blades below aperture, and taper pelletizer bottom has pressure-air import;
The taper pelletizer cone angle is 30 ° ~ 90 °, and taper pelletizer lower cylindrical surface has diameter between 2 ~ 4mm Aperture, percent opening be 30%, interlaced arrangement between aperture and broken blade, between broken blade and periphery angle β be 30 ° ~ 60°.
Present invention also offers a kind of utilization said apparatus carry out liquid blast furnace slag granulation produces tar cracking catalyst Method, it is characterised in that it comprises the following steps:
(1)Add the Iron Ore Powder of mass fraction 10% ~ 20% before granulation in liquid blast furnace;
(2)The taper pelletizer surface for falling high-speed rotation with the mixed liquid blast furnace of Iron Ore Powder, in centrifugal force and Thin film is formed along the rapid extension of the conical surface in the presence of gravity to flow downward;
(3)The high pressure draught for being projected by taper pelletizer surface aperture, liquid slag wind quenching is become little particle drop, to overflow-type water Collide with the broken blade of high-speed rotation during the motion of cold wall face, by second-time breakage Cheng Geng little under the percussion of mechanical force Grain, while be granulated by the further wind quenching of spiralling air-flow;
(4)After little particle slag after the granulation falls overflow-type water-cooled wall surface, the moisture film of lasting and water-cooling wall Surface runoff Heat exchange is cooled down further, and is snapped down to outlet at bottom along water-cooling wall;
(5)The high temperature air with certain pressure that granulation is produced enters waste-heat recovery device with the mixed gas of vapor and carries out Recuperation of heat.
Further, in granulation, flusher can be opened and catalyst fines is sprayed to granulation slag particle surface.
Compared with prior art, advantages of the present invention and good effect are:
(1)By centrifugal granulation, Mechanical Crushing, wind quenching and water-cooling pattern combine, both realized the efficient granulation of molten slag with rapid Heat exchange, ensure that product granulation rate more than 90% again, and water consumption controls below 100kg/ ton slag;
(2)The type of cooling for being combined with water-cooled using wind quenching, is accelerated the liquid-solid state phase transformation of high temperature grain slag, dramatically reduces The cooling requisite space of grain slag, granulating device compact conformation, overcomes conventional centrifugal granulation or wind quenching occupation area of equipment is big Shortcoming, the requirement of blast furnace bottom limited space can be met;
(3)Grain slag is transferred out by granulating device using the moisture film of flowing, it is to avoid the mutual bonding between slag particle;
(4)The water cooled rear porous surface of granulated slag granule, can be used as the catalyst of the pyrolysis fuel oils such as biomass decomposition, increased Value-added content of product after Exposure degree.
Description of the drawings
Fig. 1 is liquid blast furnace slag granulation device
Fig. 2 blast furnace slag is used for biomass coke tar degraded catalytic performance test
In accompanying drawing:1 liquid blast furnace import;2 high temperature air steam outlets;3 taper pelletizers;4 overflow-type water-cooling walls;5 sprays Spill device;6 granulation slag particle outlets;7 apertures;8 broken blades;9 pressure-air imports.
Specific embodiment
Embodiment 1
As shown in figure 1, the present invention provides a kind of liquid blast furnace slag granulation device, the granulating device top has liquid blast furnace and enters Mouth 1 and high temperature air steam outlet 2, middle part is provided with taper pelletizer 3;Granulating device inwall is provided with overflow-type water-cooling wall 4, cone Flusher 5 is provided between shape pelletizer 3 and overflow-type water-cooling wall 4, and 4 bottom of overflow-type water-cooling wall has granulation slag particle outlet 6; 3 top of taper pelletizer is taper, and bottom is cylinder, and periphery has multiple apertures 7, and multiple broken leaf are housed Piece 8, taper pelletizer bottom has pressure-air import 9;
3 cone angle of taper pelletizer is 60 °, and 3 lower cylindrical surface of taper pelletizer has aperture 7 of the diameter in 2mm, perforate Rate is 30%, interlaced arrangement between aperture 7 and broken blade 8, and broken blade 8 is 45 ° with periphery angle.
Present invention also offers a kind of utilization said apparatus carry out liquid blast furnace slag granulation produces tar cracking catalyst Method, it is characterised in that it comprises the following steps:
(1)Add the Iron Ore Powder of mass fraction 20% before granulation in liquid blast furnace;
(2)The taper pelletizer surface for falling high-speed rotation with the mixed liquid blast furnace of Iron Ore Powder, in centrifugal force and Thin film is formed along the rapid extension of the conical surface in the presence of gravity to flow downward;
(3)The high pressure draught for being projected by taper pelletizer surface aperture, liquid slag wind quenching is become little particle drop, to overflow-type water Collide with the broken blade of high-speed rotation during the motion of cold wall face, by second-time breakage Cheng Geng little under the percussion of mechanical force Grain, while be granulated by the further wind quenching of spiralling air-flow;
(4)After little particle slag after the granulation falls overflow-type water-cooled wall surface, the moisture film of lasting and water-cooling wall Surface runoff Heat exchange is cooled down further, and is snapped down to outlet at bottom along water-cooling wall;
(5)The high temperature air with certain pressure that granulation is produced enters waste-heat recovery device with the mixed gas of vapor and carries out Recuperation of heat.
Screening is collected to granulated product after, granulation rate reaches 95%, and grain slag particle diameter reaches 80% in below 2mm, Between 2 to accounting for 18% between 4mm, slag fiber content is 2% or so.The grain slag for particle diameter being chosen in below 2mm is used as biomass The catalyst of cracking, carries out copyrolysis with biomass at 900 DEG C, and pyrolysis product distribution is as shown in Figure 2:
As can be seen that compared with biomass individually cracking, when the blast furnace solid impurity particle that prepared using this method is as catalyst for cracking, In pyrolysis product, gas yield substantially increases, and tar content then drastically declines, and shows Degradation and Transformation effect of the blast furnace slag to tar Substantially, tar is largely converted into gas.By experimental result it can also be seen that the urging of blast furnace solid impurity particle for being prepared using this method Change activity, close with conventional catalyst dolime.
Above example is only in order to illustrating technical scheme, rather than is limited;Although with reference to aforementioned reality Apply example to be described in detail the present invention, for the person of ordinary skill of the art, still can be to aforementioned enforcement Technical scheme described in example is modified, or carries out equivalent to which part technical characteristic;And these are changed or replace Change, do not make the essence of appropriate technical solution depart from the spirit and scope of claimed technical solution of the invention.

Claims (7)

1. a kind of liquid blast furnace slag granulation produces the method and apparatus of tar cracking catalyst, it is characterised in that the granulation dress Top set portion has the import of liquid liquid blast furnace slag and high temperature air outlet, and middle part is provided with taper pelletizer;Granulating device inwall sets There is overflow-type water-cooling wall, flusher between taper pelletizer and overflow-type water-cooling wall, is provided with, overflow-type water-cooling wall bottom has Granulation slag particle outlet;
The taper pelletizer top is taper, and bottom has multiple apertures for cylinder, periphery, equipped with many below aperture Individual broken blade, taper pelletizer bottom has pressure-air import.
2. a kind of liquid blast furnace slag granulation device according to claim 1, it is characterised in that:The taper pelletizer cone angle α is 30 ° ~ 90 °.
3. a kind of liquid blast furnace slag granulation device according to claim 1, it is characterised in that:The taper pelletizer bottom Periphery has aperture of the diameter between 2 ~ 4mm, and percent opening is 10% ~ 30%.
4. a kind of liquid blast furnace slag granulation device according to claim 1, it is characterised in that:The taper pelletizer surface Aperture and broken blade between interlaced arrangement.
5. a kind of liquid blast furnace slag granulation device according to claim 1, it is characterised in that:The taper pelletizer surface Between broken blade and periphery, angle β is 30 ° ~ 60 °.
6. using the device described in claim 1, the method that liquid blast furnace slag granulation produces tar cracking catalyst is carried out, which is special Levy and be that it comprises the following steps:
(1)Add the Iron Ore Powder of mass fraction 10% ~ 20% before granulation in liquid blast furnace;
(2)The taper pelletizer surface for falling high-speed rotation with the mixed liquid blast furnace of Iron Ore Powder, in centrifugal force and Thin film is formed along the rapid extension of the conical surface in the presence of gravity to flow downward;
(3)The high pressure draught for being projected by taper pelletizer surface aperture, liquid slag wind quenching is become little particle drop, to overflow-type water Collide with the broken blade of high-speed rotation during the motion of cold wall face, by second-time breakage Cheng Geng little under the percussion of mechanical force Grain, while be granulated by the further wind quenching of spiralling air-flow;
(4)After little particle slag after the granulation falls overflow-type water-cooled wall surface, the moisture film of lasting and water-cooling wall Surface runoff Heat exchange is cooled down further, and is snapped down to outlet at bottom along water-cooling wall;
(5)The high temperature air with certain pressure that granulation is produced enters waste-heat recovery device with the mixed gas of vapor and carries out Recuperation of heat.
7. the method that a kind of liquid blast furnace slag granulation according to claim 6 produces tar cracking catalyst, its feature exists In:In the granulation, flusher can be opened and catalyst fines is sprayed to granulation slag particle surface.
CN201610842703.8A 2016-09-23 2016-09-23 A kind of liquid blast furnace slag granulation produces the method and apparatus of tar cracking catalyst Expired - Fee Related CN106423168B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107760383A (en) * 2017-11-13 2018-03-06 中国矿业大学(北京) Blast furnace slag waste heat catalytic pyrolysis biomass gas technology
CN113117678A (en) * 2021-04-07 2021-07-16 青岛理工大学 Metallurgical slag granulation-catalyst preparation and modification integrated device system and method
CN113578339A (en) * 2021-08-02 2021-11-02 刘文博 Method for preparing denitration catalyst by utilizing waste heat of steel vanadium-titanium process
CN113877697A (en) * 2021-10-12 2022-01-04 东北大学 Melt impact crushing and granulating system and method
CN114410858A (en) * 2022-03-14 2022-04-29 唐山市嘉恒实业有限公司 Comprehensive treatment system and method for molten liquid slag

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5540895A (en) * 1994-06-03 1996-07-30 Paul Wurth S.A. Device for the treatment of mixture of steam and air contaminated with sulphurous gases, formed during the granulation and dehydration of blast furnace slag
CN101665845A (en) * 2009-09-28 2010-03-10 清华大学 Liquid blast furnace slag granulation method and device thereof
CN105603135A (en) * 2016-03-11 2016-05-25 西安交通大学 High-temperature liquid-state slag dry type centrifugation and granulation waste heat recycling system and method
CN105755188A (en) * 2016-03-11 2016-07-13 西安交通大学 Moving bed device for granulating high-temperature liquid slag and recovering high-temperature sensible heat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5540895A (en) * 1994-06-03 1996-07-30 Paul Wurth S.A. Device for the treatment of mixture of steam and air contaminated with sulphurous gases, formed during the granulation and dehydration of blast furnace slag
CN101665845A (en) * 2009-09-28 2010-03-10 清华大学 Liquid blast furnace slag granulation method and device thereof
CN105603135A (en) * 2016-03-11 2016-05-25 西安交通大学 High-temperature liquid-state slag dry type centrifugation and granulation waste heat recycling system and method
CN105755188A (en) * 2016-03-11 2016-07-13 西安交通大学 Moving bed device for granulating high-temperature liquid slag and recovering high-temperature sensible heat

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107760383A (en) * 2017-11-13 2018-03-06 中国矿业大学(北京) Blast furnace slag waste heat catalytic pyrolysis biomass gas technology
CN113117678A (en) * 2021-04-07 2021-07-16 青岛理工大学 Metallurgical slag granulation-catalyst preparation and modification integrated device system and method
CN113578339A (en) * 2021-08-02 2021-11-02 刘文博 Method for preparing denitration catalyst by utilizing waste heat of steel vanadium-titanium process
CN113877697A (en) * 2021-10-12 2022-01-04 东北大学 Melt impact crushing and granulating system and method
CN114410858A (en) * 2022-03-14 2022-04-29 唐山市嘉恒实业有限公司 Comprehensive treatment system and method for molten liquid slag

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