CN106401079B - A kind of compound curved surface insulation board and preparation method thereof - Google Patents

A kind of compound curved surface insulation board and preparation method thereof Download PDF

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Publication number
CN106401079B
CN106401079B CN201610829000.1A CN201610829000A CN106401079B CN 106401079 B CN106401079 B CN 106401079B CN 201610829000 A CN201610829000 A CN 201610829000A CN 106401079 B CN106401079 B CN 106401079B
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Prior art keywords
insulation board
preparation
word
curved surface
waterproof coating
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CN201610829000.1A
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CN106401079A (en
Inventor
刘志华
张腾飞
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Tianjin Chengjian University
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Tianjin Chengjian University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/30Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/50Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention discloses a kind of compound curved surface insulation board, which is characterized in that top is irregular curved-surface structure form, and side is " convex " word and " recessed " word structure type, and lower part is levelling;Insulation board by waterproof coating (1), fiber frame body (2), meet raft portion (3) and internal packing material (4) forms;Compound curved surface insulation board integrates the functions such as insulation, waterproof, sound insulation, the generation of rain water on roof leakage phenomenon can be reduced, have the function of effectively being enriched with rainwater simultaneously, rational utilization of water resources, help to reduce " urban heat land effect ", the development for agreeing with " sponge city " is called, small, the good appearance of sound construction self weight.

Description

A kind of compound curved surface insulation board and preparation method thereof
Technical field
The invention belongs to building material technical fields, and in particular to a kind of compound curved surface insulation board.
Background technique
The roof boarding that traditional architecture industry uses often has a single function, mainly based on waterproof;When using insulation board, often It needs to add waterproof layer on its surface, construction technology is cumbersome and increases energy consumption;The adjacent plate seam of rule should not control, easily There is the phenomenon that rain leakage, reduces the service life of building;Water resources shortage in global range at present, regular roof boarding It cannot be effectively enriched with rainwater, a large amount of rainwater resources is be easy to cause to be lost.
Compound curved surface insulation board integrates the functions such as insulation, waterproof, sound insulation, can reduce rain water on roof leakage Phenomenon occurs, while having the function of effectively being enriched with rainwater, rational utilization of water resources, helps to reduce " urban heat land effect ", The development for agreeing with " sponge city " is called, small, the good appearance of sound construction self weight.
Summary of the invention
The purpose of the present invention is to provide a kind of compound curved surface insulation board, collecting the functions such as insulation, waterproof, sound insulation is One, advantageously reduces rain water on roof leakage phenomenon, while can effectively be enriched with rainwater, small, the beautiful outline form of sound construction self weight It sees.
The technical solution adopted by the present invention to solve the technical problems is as follows: a kind of compound curved surface insulation board, top is Irregular curved-surface structure form, side are " convex " word and " recessed " word structure type, and lower part is levelling;Lateral dimension be 300~ 500mm, longitudinal size is 300~500mm, with a thickness of 50~80mm;Insulation board by waterproof coating 1, fiber frame body 2, connect raft Portion 3 and internal packing material 4 form;
The curved-surface structure form be the semi arch by 5 or more same radius and 2 1/4 circular arcs positioned at both ends without Seam is formed by connecting;
The waterproof coating 1 is to keep the temperature the colored polymeric cement-based waterproof coating that adds of plate surface, with a thickness of 5~ 10mm;The work progress of waterproof coating 1 must carry out after insulation board conserves molding;
The fiber frame body 2 is made of curved surface corpus fibrosum, vertical corpus fibrosum and transverse fiber body, the corpus fibrosum For three-dimensional glass fiber, three-dimensional plant fiber;The outside of the fiber frame body 2 is protective layer 5, the thickness of the protective layer 5 For 5~10mm.
The raft portion 3 that connects is to be made of " convex " word and two kinds of structure types of " recessed " word, and this two parts is fine using bonding It ties up reinforced plastics and carries out consolidation process;Either side can be smoothed out when being used in roofing outer edge;
The inside packing material 4 selects the mixing of foamed concrete, foaming plaster or foamed cement and light ceramic Object;The foaming agent is aluminium powder or hydrogen peroxide.
A kind of preparation method of compound curved surface insulation board, comprising the following steps:
(1) isometric die trial is made by the way of cast in situs;
(2) fiber frame body processed, and arrange in a mold, outer edge is advisable apart from 5~10mm of mold;Meanwhile two sides " recessed " " convex " face carries out consolidation process using viscose fibre reinforced plastics;
(3) by concentration be 20~30% hydrogen peroxide, aluminium powder or both mixture be added to the water and stir evenly, wherein water Mass fraction be 70~80%;When only making foaming agent with aluminium powder, need to mix the lime of 1-3 mass parts, 40 DEG C of water temperature~ 50℃;
(4) packing material is sequentially loaded into die trial, consolidates and is simultaneously smoothed out with spatula, when there are the graininess such as haydite in packing material It need to be put when substance on a vibration table, mechanical pudding is simultaneously smoothed out with spatula;
(5) demoulding after standing under natural conditions for 24 hours, is conserved into standard curing room;
(6) coloured polymer cement-base waterproof coating is smeared on the insulation board curved surface conserved.
Beneficial effects of the present invention
1. the present invention integrates the functions such as insulation, waterproof, sound insulation, rain water on roof leakage phenomenon hair is advantageously reduced It is raw, while it can be effectively enriched with rainwater, rational utilization of water resources helps to reduce " urban heat land effect ", agrees with " sponge city The development in city " is called, small, the good appearance of sound construction self weight.
2. the top of insulation board of the present invention is curved-surface structure, increase the contact area of rainwater and insulation board, and bent Face structure has guide functions, to be conducive to the collection of rainwater.
3. the raft portion that connects of insulation board of the present invention is made of " convex " word and two kinds of structure types of " recessed " word, it is ensured that two Being completely embedded between the adjacent insulation board of block, and realize that the attended operation of two insulation boards is more easy.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is overlap joint effect picture of the invention.
Figure label: 1- waterproof coating, 2- fiber frame body, 3- connect raft portion, packing material inside 4-, 5- protective layer.
Specific embodiment
In conjunction with attached drawing, the present invention is further illustrated.
Embodiment 1
A kind of compound curved surface insulation board, top are irregular curved-surface structure form, and side is " convex " word and " recessed " word Structure type, lower part are levelling;Lateral dimension is 300mm, longitudinal size 300mm, with a thickness of 50mm;Insulation board is by waterproof coating 1, fiber frame body 2, meet raft portion 3 and internal packing material 4 forms;
The curved-surface structure form is by the semi arch of 5 same radius and positioned at 2 seamless companies of 1/4 circular arc at both ends It connects;
The waterproof coating 1 is the colored polymeric cement-based waterproof coating for keeping the temperature plate surface and adding, with a thickness of 5mm;The work progress of waterproof coating 1 must carry out after insulation board conserves molding;
The fiber frame body 2 is made of curved surface corpus fibrosum, vertical corpus fibrosum and transverse fiber body, the corpus fibrosum For three-dimensional glass fiber, three-dimensional plant fiber;The outside of the fiber frame body 2 is protective layer 5, the thickness of the protective layer 5 For 5mm.
The raft portion 3 that connects is to be made of " convex " word and two kinds of structure types of " recessed " word, and this two parts is fine using bonding It ties up reinforced plastics and carries out consolidation process;Either side can be smoothed out when being used in roofing outer edge;
The inside packing material 4 selects foamed concrete, foaming plaster mixture;The foaming agent is aluminium powder.
A kind of preparation method of compound curved surface insulation board, comprising the following steps:
(1) mode of cast in situs is used to make lateral dimension as 300mm, longitudinal size 300mm, with a thickness of 50mm's Die trial;
(2) fiber frame body processed, and arrange in a mold, outer edge is apart from mold 5mm;Meanwhile two sides " recessed " " convex " Face carries out consolidation process using viscose fibre reinforced plastics;
(3) hydrogen peroxide for being 20~30% using concentration is as foaming agent, and 40 DEG C of water temperature;
(4) packing material is sequentially loaded into die trial, consolidates and is smoothed out with spatula;
(5) demoulding after standing under natural conditions for 24 hours, is conserved into standard curing room;
(6) coloured polymer cement-base waterproof coating is smeared on the insulation board curved surface conserved.
Embodiment 2
A kind of compound curved surface insulation board, top are irregular curved-surface structure form, and side is " convex " word and " recessed " word Structure type, lower part are levelling;Lateral dimension is 400mm, longitudinal size 400mm, with a thickness of 65mm;Insulation board is by waterproof coating 1, fiber frame body 2, meet raft portion 3 and internal packing material 4 forms;
The curved-surface structure form is by the semi arch of 8 same radius and positioned at 2 seamless companies of 1/4 circular arc at both ends It connects;
The waterproof coating 1 is the colored polymeric cement-based waterproof coating for keeping the temperature plate surface and adding, with a thickness of 8mm;The work progress of waterproof coating 1 must carry out after insulation board conserves molding;
The fiber frame body 2 is made of curved surface corpus fibrosum, vertical corpus fibrosum and transverse fiber body, the corpus fibrosum For three-dimensional glass fiber, three-dimensional plant fiber;The outside of the fiber frame body 2 is protective layer 5, the thickness of the protective layer 5 For 8mm.
The raft portion 3 that connects is to be made of " convex " word and two kinds of structure types of " recessed " word, and this two parts is fine using bonding It ties up reinforced plastics and carries out consolidation process;Either side can be smoothed out when being used in roofing outer edge;
The inside packing material 4 selects the mixture of foamed cement and light ceramic;The foaming agent is hydrogen peroxide.
A kind of preparation method of compound curved surface insulation board, comprising the following steps:
(1) mode of cast in situs is used to make lateral dimension as 400mm, longitudinal size 400mm, with a thickness of 65mm's Die trial;
(2) fiber frame body processed, and arrange in a mold, outer edge is apart from mold 8mm;Meanwhile two sides " recessed " " convex " Face carries out consolidation process using viscose fibre reinforced plastics;
(3) aluminium powder is added to the water and is stirred evenly, wherein the mass fraction of water is 70~80%;Mix 1~3% mass point 45 DEG C of several lime water temperature;
(4) packing material is sequentially loaded into die trial, put on a vibration table, mechanical pudding is simultaneously smoothed out with spatula;
(5) demoulding after standing under natural conditions for 24 hours, is conserved into standard curing room;
(6) coloured polymer cement-base waterproof coating is smeared on the insulation board curved surface conserved.
Embodiment 3
A kind of compound curved surface insulation board, top are irregular curved-surface structure form, and side is " convex " word and " recessed " word Structure type, lower part are levelling;Lateral dimension is 500mm, longitudinal size 500mm, with a thickness of 80mm;Insulation board is by waterproof coating 1, fiber frame body 2, meet raft portion 3 and internal packing material 4 forms;
The curved-surface structure form is seamless by the semi arch of 10 same radius and 2 1/4 circular arcs positioned at both ends It is formed by connecting;
The waterproof coating 1 is the colored polymeric cement-based waterproof coating for keeping the temperature plate surface and adding, with a thickness of 10mm;The work progress of waterproof coating 1 must carry out after insulation board conserves molding;
The fiber frame body 2 is made of curved surface corpus fibrosum, vertical corpus fibrosum and transverse fiber body, the corpus fibrosum For three-dimensional glass fiber, three-dimensional plant fiber;The outside of the fiber frame body 2 is protective layer 5, the thickness of the protective layer 5 For 10mm.
The raft portion 3 that connects is to be made of " convex " word and two kinds of structure types of " recessed " word, and this two parts is fine using bonding It ties up reinforced plastics and carries out consolidation process;Either side can be smoothed out when being used in roofing outer edge;
The inside packing material 4 selects the mixture of foamed cement and light ceramic;The foaming agent is hydrogen peroxide.
A kind of compound curved surface insulation board is made according to the following steps:
(1) mode of cast in situs is used to make lateral dimension as 500mm, longitudinal size 500mm, with a thickness of 80mm's Die trial;
(2) fiber frame body processed, and arrange in a mold, outer edge is apart from mold 10mm;Meanwhile two sides " recessed " " convex " It face must viscose fibre reinforced plastics progress consolidation process;
(3) by concentration be 20~30% hydrogen peroxide, both aluminium powders mixture be added to the water and stir evenly, wherein water Mass fraction is 70~80%, and water temperature is 50 DEG C;
(4) packing material is sequentially loaded into die trial, put on a vibration table, mechanical pudding is simultaneously smoothed out with spatula;
(5) demoulding after standing under natural conditions for 24 hours, is conserved into standard curing room;
(6) coloured polymer cement-base waterproof coating is smeared on the insulation board curved surface conserved.
The above embodiments merely illustrate the technical concept and features of the present invention, is not intended to limit the invention, all in this hair Within bright spirit and principle, made any modification, equivalent replacement etc. be should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of preparation method of compound curved surface insulation board, which is characterized in that the insulation board top is irregular curved surface knot Configuration formula, side are " convex " word and " recessed " word structure type, and lower part is levelling;By waterproof coating (1), fiber frame body (2), connect raft Portion (3) and internal packing material (4) form;The waterproof coating (1) is the colored polymeric water for keeping the temperature plate surface and adding Mud base waterproof coating;The fiber frame body (2) is made of curved surface corpus fibrosum, vertical corpus fibrosum and transverse fiber body, institute The raft portion (3) that connects stated is made of " convex " word and two kinds of structure types of " recessed " word;The inside packing material (4) selects foaming The mixture of concrete, foaming plaster or foamed cement and light ceramic;
The method steps are as follows:
(1) isometric die trial is made by the way of cast in situs;
(2) fiber frame body processed, and arrange in a mold, outer edge is advisable apart from 5~10mm of mold;Meanwhile two sides " recessed " It " convex " face must viscose fibre reinforced plastics progress consolidation process;
(3) by concentration be 20~30% hydrogen peroxide, aluminium powder or both mixture be added to the water and stir evenly, the wherein matter of water Measuring score is 70~80%;When only making foaming agent with aluminium powder, need to mix the lime of 1-3 mass parts, 40 DEG C~50 DEG C of water temperature;
(4) packing material is sequentially loaded into die trial, consolidates and is simultaneously smoothed out with spatula, when there are the particulate materials such as haydite in packing material When need to put on a vibration table, mechanical pudding is simultaneously smoothed out with spatula;
(5) demoulding after standing under natural conditions for 24 hours, is conserved into standard curing room;
(6) coloured polymer cement-base waterproof coating is smeared on the insulation board curved surface conserved.
2. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that its lateral dimension is 300~500mm, Longitudinal size is 300~500mm, with a thickness of 50~80mm.
3. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that the curved-surface structure form is by 5 The semi arch of~10 same radius and 2 1/4 circular arcs positioned at both ends are seamlessly connected.
4. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that the thickness of the waterproof coating (1) For 5~10mm.
5. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that the work progress palpus of waterproof coating (1) It is carried out after insulation board maintenance molding.
6. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that the corpus fibrosum (2) is three-dimensional glass Fiber, three-dimensional plant fiber;The outside of the fiber frame body (2) is protective layer (5), the protective layer (5) with a thickness of 5~ 10mm。
7. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that described " convex " word for meeting raft portion (3) " recessed " structure division carries out consolidation process using viscose fibre reinforced plastics.
8. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that described " convex " word for meeting raft portion (3) " recessed " structure can smooth out either side when being used in roofing outer edge.
9. the insulation board that preparation method as described in claim 1 obtains, which is characterized in that the inside packing material (4) is adopted It is foaming agent with aluminium powder or hydrogen peroxide.
CN201610829000.1A 2016-09-18 2016-09-18 A kind of compound curved surface insulation board and preparation method thereof Active CN106401079B (en)

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Application Number Priority Date Filing Date Title
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CN106401079B true CN106401079B (en) 2019-01-25

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111794450A (en) * 2020-07-22 2020-10-20 北京工业大学 Roof waterproof insulation board and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11350671A (en) * 1998-06-11 1999-12-21 Achilles Corp Joint structure for heat insulating building material
CN2368895Y (en) * 1999-05-24 2000-03-15 樊志 Assembled constructing board structure
CN2393931Y (en) * 1999-05-24 2000-08-30 樊志 Light building slab structure
CN1789639A (en) * 2005-12-15 2006-06-21 杨顺鑫 Super-strength heat-insulation light composite roof board

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11350671A (en) * 1998-06-11 1999-12-21 Achilles Corp Joint structure for heat insulating building material
CN2368895Y (en) * 1999-05-24 2000-03-15 樊志 Assembled constructing board structure
CN2393931Y (en) * 1999-05-24 2000-08-30 樊志 Light building slab structure
CN1789639A (en) * 2005-12-15 2006-06-21 杨顺鑫 Super-strength heat-insulation light composite roof board

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