CN106398527A - Railroad boxcar lining material composite plate - Google Patents
Railroad boxcar lining material composite plate Download PDFInfo
- Publication number
- CN106398527A CN106398527A CN201610759024.4A CN201610759024A CN106398527A CN 106398527 A CN106398527 A CN 106398527A CN 201610759024 A CN201610759024 A CN 201610759024A CN 106398527 A CN106398527 A CN 106398527A
- Authority
- CN
- China
- Prior art keywords
- coating
- lining
- coupling agent
- cladding plate
- material cladding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 47
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 52
- 239000011248 coating agent Substances 0.000 claims abstract description 51
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 28
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000919 ceramic Substances 0.000 claims abstract description 8
- 238000005253 cladding Methods 0.000 claims description 29
- 239000007822 coupling agent Substances 0.000 claims description 25
- -1 alcohol fatty acid ester Chemical class 0.000 claims description 21
- 239000003995 emulsifying agent Substances 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 12
- 239000004411 aluminium Substances 0.000 claims description 12
- 229920002521 macromolecule Polymers 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 8
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 239000003063 flame retardant Substances 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- 239000012190 activator Substances 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 229910003470 tongbaite Inorganic materials 0.000 claims description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 4
- 238000007046 ethoxylation reaction Methods 0.000 claims description 4
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 4
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 4
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 150000004645 aluminates Chemical class 0.000 claims description 3
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 2
- 239000004166 Lanolin Substances 0.000 claims description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- ZGUQGPFMMTZGBQ-UHFFFAOYSA-N [Al].[Al].[Zr] Chemical compound [Al].[Al].[Zr] ZGUQGPFMMTZGBQ-UHFFFAOYSA-N 0.000 claims description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 claims description 2
- 150000004665 fatty acids Chemical class 0.000 claims description 2
- 150000002191 fatty alcohols Chemical class 0.000 claims description 2
- 239000008103 glucose Substances 0.000 claims description 2
- 235000011187 glycerol Nutrition 0.000 claims description 2
- 229940039717 lanolin Drugs 0.000 claims description 2
- 235000019388 lanolin Nutrition 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- XOIZXDBNPKGWAJ-UHFFFAOYSA-N CCCCCCCCCCCCCCCCCl(C)(C)CCCCCCCCCCCCCCCC Chemical compound CCCCCCCCCCCCCCCCCl(C)(C)CCCCCCCCCCCCCCCC XOIZXDBNPKGWAJ-UHFFFAOYSA-N 0.000 claims 1
- 229920002701 Polyoxyl 40 Stearate Polymers 0.000 claims 1
- 241000220324 Pyrus Species 0.000 claims 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims 1
- 230000018044 dehydration Effects 0.000 claims 1
- 238000006297 dehydration reaction Methods 0.000 claims 1
- REZZEXDLIUJMMS-UHFFFAOYSA-M dimethyldioctadecylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCCCC REZZEXDLIUJMMS-UHFFFAOYSA-M 0.000 claims 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims 1
- 235000021017 pears Nutrition 0.000 claims 1
- 229940099429 polyoxyl 40 stearate Drugs 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 11
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052796 boron Inorganic materials 0.000 abstract description 4
- 229910052759 nickel Inorganic materials 0.000 abstract description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052721 tungsten Inorganic materials 0.000 abstract description 4
- 239000010937 tungsten Substances 0.000 abstract description 4
- 238000007788 roughening Methods 0.000 abstract description 3
- 229910052742 iron Inorganic materials 0.000 abstract 3
- 239000003973 paint Substances 0.000 abstract 1
- 239000000440 bentonite Substances 0.000 description 9
- 229910000278 bentonite Inorganic materials 0.000 description 9
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 7
- 150000003904 phospholipids Chemical class 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- JQWAHKMIYCERGA-UHFFFAOYSA-N (2-nonanoyloxy-3-octadeca-9,12-dienoyloxypropoxy)-[2-(trimethylazaniumyl)ethyl]phosphinate Chemical compound CCCCCCCCC(=O)OC(COP([O-])(=O)CC[N+](C)(C)C)COC(=O)CCCCCCCC=CCC=CCCCCC JQWAHKMIYCERGA-UHFFFAOYSA-N 0.000 description 3
- JLPULHDHAOZNQI-ZTIMHPMXSA-N 1-hexadecanoyl-2-(9Z,12Z-octadecadienoyl)-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCCCCCC\C=C/C\C=C/CCCCC JLPULHDHAOZNQI-ZTIMHPMXSA-N 0.000 description 3
- CFWRDBDJAOHXSH-SECBINFHSA-N 2-azaniumylethyl [(2r)-2,3-diacetyloxypropyl] phosphate Chemical compound CC(=O)OC[C@@H](OC(C)=O)COP(O)(=O)OCCN CFWRDBDJAOHXSH-SECBINFHSA-N 0.000 description 3
- 102000004895 Lipoproteins Human genes 0.000 description 3
- 108090001030 Lipoproteins Proteins 0.000 description 3
- 230000003213 activating effect Effects 0.000 description 3
- 238000005422 blasting Methods 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 238000010286 high velocity air fuel Methods 0.000 description 3
- 239000002905 metal composite material Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 239000010775 animal oil Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229940083466 soybean lecithin Drugs 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- ZCPCLAPUXMZUCD-UHFFFAOYSA-M dihexadecyl(dimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCC ZCPCLAPUXMZUCD-UHFFFAOYSA-M 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D191/00—Coating compositions based on oils, fats or waxes; Coating compositions based on derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a railroad boxcar lining material composite plate. According to the invention, an aluminum plate surface is subjected to a roughening treatment, and is sprayed with a wear-resistant coating; the coated aluminum plate is impregnated in a paint; and after curing, the railroad boxcar lining material composite plate is obtained. Various components such as ceramic component, boron, nickel, tungsten and iron are added in the wear-resistant coating. The ceramic component is dispersed in the coating as a wear-resistant component, such that the mechanical performance of the coating is improved. The components such as boron, nickel, tungsten and iron are bonding components in the coating, such that the ceramic component is firmly fixed on the surface of the aluminum plate. Iron is an amorphous phase component, and forms an amorphous structure during the coating process, such that the mechanical performance of the coating is further improved, and good bonding strength between the coating and the aluminum plate surface is ensured, such that peeling is prevented. A high-molecular composite coating is then impregnated and cured on the outer surface of the coating, such that a self-lubricating effect is achieved with the low friction coefficient of the high-molecular material, and friction resistance between each other is reduced. Therefore, a wear-resisting effect is achieved.
Description
Technical field
The present invention relates to a kind of track traffic facility APPENDIX MATERIALSThe, more particularly, to a kind of lining of railway boxcar Material cladding
Plate.
Background technology
Box car is one kind of railroad freight car, for improving loading environment inside railway freight-car, existing railway freight-car such as P64
Liner all installed by type box car, is used for heat-insulated using nonmetallic press strip, metal seat board, adhesive-bonded fabric etc..Box car is because of loading
Need it is desirable to the interior lining panel of in-car wall has certain mechanical property, presentation quality, impact resistance, the performance such as wear-resisting, but
Using rigid material purely occur after long-term use colliding with rhegma, fatigue fracture situations such as, can be easily separated, lose, and on
The heat-insulating property stating material is poor, therefore study a kind of good mechanical performance long-term heat preservation effect inner lining material have important
Realistic meaning.
The defect existing in view of above-mentioned existing box car inner lining material, the present inventor is based on and is engaged in such product design system
Make the practical experience enriched for many years and Professional knowledge, and coordinate the utilization of scientific principle, actively in addition research and innovation, to founding one kind
Novel railway box car inner lining material composite plate is so as to have more practicality.Through continuous research, design, and through repeatedly studying
After sample and improvement, finally create the present invention having practical value.
Content of the invention
Present invention is primarily targeted at, overcome the defect that existing box car inner lining material exists, and provide a kind of new
Lining of railway boxcar Material cladding plate, improves mechanical property, increases the service life, thus more suitable for practicality, and have industry
On value.
The object of the invention to solve the technical problems employs the following technical solutions to realize.Propose according to the present invention
Lining of railway boxcar Material cladding plate, include aluminium sheet, after the surface of described aluminium sheet carries out roughening treatment, carry out wear-resisting painting
The spraying of layer, the aluminium sheet through spraying is immersed in coating, obtains described lining of railway boxcar Material cladding plate after solidification.
Further, aforesaid lining of railway boxcar Material cladding plate, described wear-resistant coating is combined for ceramic metal and applies
Layer.
Further, aforesaid lining of railway boxcar Material cladding plate, described wear-resistant coating includes following mass parts
Each component：
Ni 5~40
Cr 10~35
Co 0.1~5
B 0.1~5
Fe 1~8
W 10~30
C 0.1~5
Cr3C230~55.
Further, aforesaid lining of railway boxcar Material cladding plate, described coating is macromolecule composite coating.
Further, aforesaid lining of railway boxcar Material cladding plate, each group that described coating is divided by following quality
It is grouped into：
Fire retardant 1 ~ 5
Emulsifying agent 5 ~ 20
Phosphatidase 1 ~ 30
Organobentonite 1 ~ 20
Coupling agent 1 ~ 10
Solvent 20 ~ 40
Modifying agent 1 ~ 15
Activator 5 ~ 20.
Further, aforesaid lining of railway boxcar Material cladding plate, described emulsifying agent is sorbitan fatty acid
Ester, fatty alcohol-polyoxyethylene ether, alkylphenol polyoxyethylene, glycerine monofatty ester, ethoxylated fatty acid monoglyceride, fat
Alcohol polyglycerin ester, polyoxyethylene sorbitan fatty acid ester, glucose ester, ethoxylated lanolin, ethoxylated siloxanes,
Ethoxylation polyethenoxy ether, ethoxylized fatty alcohol polyethenoxy ether, fatty alkanol amide or cithrol are wherein
The mixture of one or more.
Further, aforesaid lining of railway boxcar Material cladding plate, described coupling agent is zincic acid ester coupling agent, amino
Silane coupler, titanate coupling agent, aluminate coupling agent, zirconium ester coupling agent, aluminum titanium coupling agent, aluminum-zirconium coupling agent or chromic acid
Ester coupling agent one kind therein.
Further, aforesaid lining of railway boxcar Material cladding plate, described modifying agent be ethylenediamine, lauryl amine, ten
Eight amine, hexadecyltrimethylammonium chloride, octadecyl trimethyl ammonium chloride, Varisoft 432PPG or double 18
Alkyl dimethyl ammonium chloride one kind therein.
Further, aforesaid lining of railway boxcar Material cladding plate, described activator is methanol, ethanol or acetone
One of.
In the present invention, solvent selects Vegetable oil lipoprotein or animal oil；Phospholipid selects soybean lecithin, Egg Yolk Lecithin (PC-98T)
Or cephalin.
By technique scheme, the lining of railway boxcar Material cladding plate of the present invention at least has following advantages：
The lining of railway boxcar Material cladding plate of the present invention, in surface of aluminum plate spraying abrasion-proof painting after roughening treatment of lightweight
Layer, is added with the Multiple components such as ceramic component, boron, nickel, tungsten, ferrum, wherein ceramic component divides as wear resistant components in wear-resistant coating
It is scattered to wherein play the effect improving coating mechanical property, the component such as boron, nickel, tungsten, ferrum, as the bonding component in coating, plays
Ceramic component is fixedly attached to the effect of surface of aluminum plate；Ferrum, as amorphous phase component, forms amorphous, energy during spraying
Enough further mechanical properties improving coating, ensure that coating and surface of aluminum plate have good bond strength simultaneously, prevent from shelling
Fall；The last outer surface in coating impregnates one layer of high polymer composite coating of solidification again, relies on macromolecular material coefficient of friction low next
Self-lubricating reduces frictional resistance from each other, plays wear-resisting effect；The lining of railway boxcar Material cladding plate of the present invention is
There is higher hardness and shock resistance, but also with preferable wearability and anti-flammability, be unlikely to be peel off in use,
Heat resistance is maintained, and extends service life, improves the environment in compartment.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, after being described in detail such as with presently preferred embodiments of the present invention below.
Specific embodiment
For further illustrating that the present invention is to reach technological means and effect that predetermined goal of the invention is taken, to according to this
Lining of railway boxcar its specific embodiment of Material cladding plate, feature and its effect that invention proposes, after describing in detail such as.
Embodiment 1
The lining of railway boxcar Material cladding plate of the present invention, from aluminium sheet as base material, then before carrying out the spraying of wear-resistant coating
Need to carry out blasting treatment to surface of aluminum plate, obtain coarse surface, to improve the bond strength between coating and aluminium sheet, spraying
Process choice HVAF technology.
The wear-resistant coating of wherein selection is ceramic-metal composite, including each component of following mass parts：
Ni 25
Cr 15
Co 2
B 1
Fe 6
W 25
C 2
Cr3C224.
In the surface of aluminum plate dipping macromolecule composite coating through spraying, after solidification, obtain liner plate.Wherein macromolecule is combined
Coating includes each component that following quality is divided：
Commercially available fire retardant 3
Fatty alcohol-polyoxyethylene ether emulsifying agent 16
Soybean lecithin 10
Lithium bentonite 8
Aluminate coupling agent 5
Vegetable oil lipoprotein solvent 30
18-amine. modifying agent 13
Acetone activator 15.
Wherein fatty alcohol-polyoxyethylene ether emulsifying agent and soybean lecithin form coating film and wrap lithium bentonite covering
On the coating top of surface of aluminum plate, it is firmly combined with, simultaneously work as good wear-resisting effect.
Preparation process is：After emulsifying agent and phospholipid are mixed, add the mixed solution of emulsifying agent and phospholipid in a solvent, so
Add fire retardant, bentonite afterwards, after mixing and stirring, continue to add coupling agent, modifying agent and activating agent, prepared macromolecule applies
Material.
Embodiment 2
The lining of railway boxcar Material cladding plate of the present invention, from aluminium sheet as base material, then before carrying out the spraying of wear-resistant coating
Need to carry out blasting treatment to surface of aluminum plate, obtain coarse surface, to improve the bond strength between coating and aluminium sheet, spraying
Process choice HVAF technology.
The wear-resistant coating of wherein selection is ceramic-metal composite, including each component of following mass parts：
Ni 36
Cr 20
Co 1
B 1
Fe 2
W 12
C 1
Cr3C227.
In the surface of aluminum plate dipping macromolecule composite coating through spraying, after solidification, obtain liner plate.Wherein macromolecule is combined
Coating includes each component that following quality is divided：
Commercially available fire retardant 2
Ethoxylation polyethenoxy ether emulsifying agent 18
Cephalin 15
Methyl bentonite 6
Zirconium ester coupling agent 3
Vegetable oil lipoprotein solvent 25
Octadecyl trimethyl ammonium chloride modifying agent 15
Ethanol activation agent 16.
Wherein ethoxylation polyethenoxy ether emulsifying agent and cephalin formation coating film wrap methyl bentonite and cover and exist
The coating top of surface of aluminum plate, is firmly combined with, and simultaneously works as good wear-resisting effect.
Preparation process is：After emulsifying agent and phospholipid are mixed, add the mixed solution of emulsifying agent and phospholipid in a solvent, so
Add fire retardant, bentonite afterwards, after mixing and stirring, continue to add coupling agent, modifying agent and activating agent, prepared macromolecule applies
Material.
Embodiment 3
The lining of railway boxcar Material cladding plate of the present invention, from aluminium sheet as base material, then before carrying out the spraying of wear-resistant coating
Need to carry out blasting treatment to surface of aluminum plate, obtain coarse surface, to improve the bond strength between coating and aluminium sheet, spraying
Process choice HVAF technology.
The wear-resistant coating of wherein selection is ceramic-metal composite, including each component of following mass parts：
Ni 28
Cr 22
Co 2
B 2
Fe 1
W 10
C 2
Cr3C233.
In the surface of aluminum plate dipping macromolecule composite coating through spraying, after solidification, obtain liner plate.Wherein macromolecule is combined
Coating includes each component that following quality is divided：
Commercially available fire retardant 3
Polyoxyethylene sorbitan fatty acid ester emulsifying agent 8
Egg Yolk Lecithin (PC-98T) 24
Hydrogen-based bentonite 17
Amino silicane coupling agent 8
Animal oil solvent 20
Hexadecyltrimethylammonium chloride modifying agent 15
Acetone activator 5.
Wherein polyoxyethylene sorbitan fatty acid ester emulsifying agent and Egg Yolk Lecithin (PC-98T) form coating film and wrap hydrogen-based
Bentonite covers on the coating top of surface of aluminum plate, is firmly combined with, simultaneously works as good wear-resisting effect.
Preparation process is：After emulsifying agent and phospholipid are mixed, add the mixed solution of emulsifying agent and phospholipid in a solvent, so
Add fire retardant, bentonite afterwards, after mixing and stirring, continue to add coupling agent, modifying agent and activating agent, prepared macromolecule applies
Material.
The above, be only presently preferred embodiments of the present invention, not the present invention is made with any pro forma restriction, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any is familiar with this professional technology people
Member, in the range of without departing from technical solution of the present invention, when the technology contents of available the disclosure above make a little change or modification
For the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit of the foundation present invention
Any simple modification, equivalent variations and the modification that above example is made, all still falls within the range of technical solution of the present invention.
Claims (9)
1. a kind of lining of railway boxcar Material cladding plate it is characterised in that：Include aluminium sheet, carry out slightly on the surface of described aluminium sheet
Change carries out the spraying of wear-resistant coating after processing, the aluminium sheet through spraying is immersed in coating, obtains described railway canopy after solidification
In-car lining material composite plate.
2. lining of railway boxcar Material cladding plate according to claim 1 it is characterised in that：Described wear-resistant coating is metal
Ceramic composite coating.
3. lining of railway boxcar Material cladding plate according to claim 1 and 2 it is characterised in that：Described wear-resistant coating
Each component including following mass parts：
Ni 5~40
Cr 10~35
Co 0.1~5
B 0.1~5
Fe 1~8
W 10~30
C 0.1~5
Cr3C230~55.
4. lining of railway boxcar Material cladding plate according to claim 1 it is characterised in that：Described coating is macromolecule
Composite coating.
5. lining of railway boxcar Material cladding plate according to claim 4 it is characterised in that：Described coating is by following matter
The each group of amount point is grouped into：
Fire retardant 1 ~ 5
Emulsifying agent 5 ~ 20
Phosphatidase 1 ~ 30
Organobentonite 1 ~ 20
Coupling agent 1 ~ 10
Solvent 20 ~ 40
Modifying agent 1 ~ 15
Activator 5 ~ 20.
6. lining of railway boxcar Material cladding plate according to claim 5 it is characterised in that：Described emulsifying agent is dehydration mountain
Pears alcohol fatty acid ester, fatty alcohol-polyoxyethylene ether, alkylphenol polyoxyethylene, glycerine monofatty ester, ethoxylated fatty acid
Monoglyceride, poly alkyl alcohol glyceride, polyoxyethylene sorbitan fatty acid ester, glucose ester, ethoxylated lanolin, ethoxy
Base siloxanes, ethoxylation polyethenoxy ether, ethoxylized fatty alcohol polyethenoxy ether, fatty alkanol amide or polyoxyl 40 stearate
The fat acid esters mixture of one or more therein.
7. lining of railway boxcar Material cladding plate according to claim 5 it is characterised in that：Described coupling agent is zincic acid ester
Coupling agent, amino silicane coupling agent, titanate coupling agent, aluminate coupling agent, zirconium ester coupling agent, aluminum titanium coupling agent, aluminum zirconium
Coupling agent or chromate coupling agent one kind therein.
8. lining of railway boxcar Material cladding plate according to claim 5 it is characterised in that：Described modifying agent is second two
Amine, lauryl amine, 18-amine., hexadecyltrimethylammonium chloride, octadecyl trimethyl ammonium chloride, di-cetyl dimethyl chlorine
Change ammonium or dioctadecyl dimethyl ammonium chloride one kind therein.
9. lining of railway boxcar Material cladding plate according to claim 5 it is characterised in that：Described activator be methanol,
One of ethanol or acetone.
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| CN101517109A (en) * | 2006-09-22 | 2009-08-26 | H.C.施塔克有限公司 | Metal powder |
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| CN104087032A (en) * | 2014-06-27 | 2014-10-08 | 宁国市正兴耐磨材料有限公司 | Wear-resistant coating for steel-based friction material |
| CN105131771A (en) * | 2015-08-31 | 2015-12-09 | 温州泓呈祥科技有限公司 | Wear-resistant and heat-resistant ceramic composite coating material |
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|---|---|---|---|---|
| US20030213698A1 (en) * | 2002-05-09 | 2003-11-20 | Ryosuke Kawagoshi | Process for lubrication-treating aluminum or aluminum alloy material |
| CN101517109A (en) * | 2006-09-22 | 2009-08-26 | H.C.施塔克有限公司 | Metal powder |
| CN202299106U (en) * | 2011-09-14 | 2012-07-04 | 联合金属科技（威海）有限公司 | Ultra-thick pre-rolled scratch resistant coated aluminum plate |
| CN103965745A (en) * | 2014-05-13 | 2014-08-06 | 中国科学院宁波材料技术与工程研究所 | Epoxy resin composite coating solution, and preparation method and application method thereof |
| CN104087032A (en) * | 2014-06-27 | 2014-10-08 | 宁国市正兴耐磨材料有限公司 | Wear-resistant coating for steel-based friction material |
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