CN106398527B - A kind of lining of railway boxcar Material cladding plate - Google Patents
A kind of lining of railway boxcar Material cladding plate Download PDFInfo
- Publication number
- CN106398527B CN106398527B CN201610759024.4A CN201610759024A CN106398527B CN 106398527 B CN106398527 B CN 106398527B CN 201610759024 A CN201610759024 A CN 201610759024A CN 106398527 B CN106398527 B CN 106398527B
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- CN
- China
- Prior art keywords
- coating
- coupling agent
- wear
- lining
- spraying
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- 239000000463 material Substances 0.000 title claims abstract description 36
- 238000005253 cladding Methods 0.000 title claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 52
- 238000000576 coating method Methods 0.000 claims abstract description 52
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 28
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 239000004411 aluminium Substances 0.000 claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 238000007711 solidification Methods 0.000 claims abstract description 8
- 230000008023 solidification Effects 0.000 claims abstract description 8
- 239000007822 coupling agent Substances 0.000 claims description 25
- -1 sorbitan fatty acid ester Chemical class 0.000 claims description 20
- 239000003995 emulsifying agent Substances 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 12
- 229920002521 macromolecule Polymers 0.000 claims description 12
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 9
- 229930195729 fatty acid Natural products 0.000 claims description 9
- 239000000194 fatty acid Substances 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003063 flame retardant Substances 0.000 claims description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- 239000012190 activator Substances 0.000 claims description 6
- 150000002191 fatty alcohols Chemical class 0.000 claims description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 6
- 229910003470 tongbaite Inorganic materials 0.000 claims description 5
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 235000019441 ethanol Nutrition 0.000 claims description 4
- 238000007046 ethoxylation reaction Methods 0.000 claims description 4
- 150000004645 aluminates Chemical class 0.000 claims description 3
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 2
- 239000004166 Lanolin Substances 0.000 claims description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- ZGUQGPFMMTZGBQ-UHFFFAOYSA-N [Al].[Al].[Zr] Chemical compound [Al].[Al].[Zr] ZGUQGPFMMTZGBQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 239000011195 cermet Substances 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- ZCPCLAPUXMZUCD-UHFFFAOYSA-M dihexadecyl(dimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCC ZCPCLAPUXMZUCD-UHFFFAOYSA-M 0.000 claims description 2
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 claims description 2
- 239000008103 glucose Substances 0.000 claims description 2
- 229940039717 lanolin Drugs 0.000 claims description 2
- 235000019388 lanolin Nutrition 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- 238000005660 chlorination reaction Methods 0.000 claims 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims 1
- REZZEXDLIUJMMS-UHFFFAOYSA-M dimethyldioctadecylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCCCC REZZEXDLIUJMMS-UHFFFAOYSA-M 0.000 claims 1
- 125000003916 ethylene diamine group Chemical group 0.000 claims 1
- 125000005456 glyceride group Chemical group 0.000 claims 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 12
- 239000000919 ceramic Substances 0.000 abstract description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052796 boron Inorganic materials 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 229910052742 iron Inorganic materials 0.000 abstract description 4
- 229910052759 nickel Inorganic materials 0.000 abstract description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052721 tungsten Inorganic materials 0.000 abstract description 4
- 239000010937 tungsten Substances 0.000 abstract description 4
- 238000007788 roughening Methods 0.000 abstract description 3
- 229920000642 polymer Polymers 0.000 abstract description 2
- 239000000440 bentonite Substances 0.000 description 9
- 229910000278 bentonite Inorganic materials 0.000 description 9
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- JQWAHKMIYCERGA-UHFFFAOYSA-N (2-nonanoyloxy-3-octadeca-9,12-dienoyloxypropoxy)-[2-(trimethylazaniumyl)ethyl]phosphinate Chemical compound CCCCCCCCC(=O)OC(COP([O-])(=O)CC[N+](C)(C)C)COC(=O)CCCCCCCC=CCC=CCCCCC JQWAHKMIYCERGA-UHFFFAOYSA-N 0.000 description 3
- JLPULHDHAOZNQI-ZTIMHPMXSA-N 1-hexadecanoyl-2-(9Z,12Z-octadecadienoyl)-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCCCCCC\C=C/C\C=C/CCCCC JLPULHDHAOZNQI-ZTIMHPMXSA-N 0.000 description 3
- CFWRDBDJAOHXSH-SECBINFHSA-N 2-azaniumylethyl [(2r)-2,3-diacetyloxypropyl] phosphate Chemical compound CC(=O)OC[C@@H](OC(C)=O)COP(O)(=O)OCCN CFWRDBDJAOHXSH-SECBINFHSA-N 0.000 description 3
- 230000003213 activating effect Effects 0.000 description 3
- 238000005422 blasting Methods 0.000 description 3
- 238000010285 flame spraying Methods 0.000 description 3
- 239000002905 metal composite material Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 235000019871 vegetable fat Nutrition 0.000 description 3
- 235000019737 Animal fat Nutrition 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229940083466 soybean lecithin Drugs 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D191/00—Coating compositions based on oils, fats or waxes; Coating compositions based on derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Abstract
The present invention discloses a kind of lining of railway boxcar Material cladding plate, and the spraying of wear-resistant coating is carried out after the surface of aluminium sheet carries out roughening treatment, will be immersed in coating by the aluminium sheet of spraying, the lining of railway boxcar Material cladding plate is obtained after solidification.Added with Multiple components such as ceramic composition, boron, nickel, tungsten, iron in wear-resistant coating, wherein ceramic composition is distributed to as wear resistant components wherein plays the role of improving coating mechanical property, the components such as boron, nickel, tungsten, iron play the role of ceramic composition being fixedly attached to surface of aluminum plate as the bonding component in coating；Iron forms amorphous during spraying as amorphous phase component, can further improve the mechanical property of coating, while ensure that coating and surface of aluminum plate have good bond strength, prevents from peeling off；Finally impregnate one layer of high polymer composite coating of solidification again in the outer surface of coating, by high molecular material coefficient of friction it is low come self-lubricating reduce frictional resistance from each other, play wear-resisting effect.
Description
Technical field
The present invention relates to a kind of rail traffic facility APPENDIX MATERIALSThe more particularly to a kind of lining of railway boxcar Material claddings
Plate.
Background technique
Box car is one kind of railroad freight car, to improve environment of freighting inside railway freight-car, existing railway freight-car such as P64
Type box car has installed liner, using nonmetallic press strip, metal seat board, adhesive-bonded fabric etc. for heat-insulated.Box car is because of loading
Needs, it is desirable that the interior lining panel of interior wall have the performances such as certain mechanical property, presentation quality, impact resistance, wear-resisting, still
Using pure rigid material occur colliding with after long-term use rhegma, fatigue fracture situations such as, can be easily separated, lose, and on
The thermal insulation property for stating material is poor, therefore the inner lining material that the long-term heat preservation for studying a kind of good mechanical performance acts on is with important
Realistic meaning.
In view of defect existing for above-mentioned existing box car inner lining material, the present inventor is based on being engaged in such product design system
Practical experience and professional knowledge abundant for many years are made, and cooperates the utilization of scientific principle, is subject to research and innovation, actively to found one kind
Novel railway box car inner lining material composite plate makes it with more practicability.By constantly studying, designing, and studied repeatedly
After sample and improvement, the present invention having practical value is created finally.
Summary of the invention
It is a primary object of the present invention to, overcome defect existing for existing box car inner lining material, and provide a kind of novel
Lining of railway boxcar Material cladding plate improves mechanical property, prolongs the service life, and thus more suitable for practical, and has industry
On utility value.
The object of the invention to solve the technical problems adopts the following technical solutions to realize.It proposes according to the present invention
Lining of railway boxcar Material cladding plate, include aluminium sheet, the aluminium sheet surface carry out roughening treatment after carry out wear-resisting painting
The spraying of layer will be immersed in coating by the aluminium sheet of spraying, the lining of railway boxcar Material cladding plate obtained after solidification.
Further, lining of railway boxcar Material cladding plate above-mentioned, the wear-resistant coating are the compound painting of cermet
Layer.
Further, lining of railway boxcar Material cladding plate above-mentioned, the wear-resistant coating include following mass parts
Each component:
Ni 5~40
Cr 10~35
Co 0.1~5
B 0.1~5
Fe 1~8
W 10~30
C 0.1~5
Cr3C2 30~55。
Further, lining of railway boxcar Material cladding plate above-mentioned, the coating are macromolecule composite coating.
Further, lining of railway boxcar Material cladding plate above-mentioned, each group that the coating is divided by following quality
It is grouped as:
Fire retardant 1 ~ 5
Emulsifier 5 ~ 20
Phosphatidase 1 ~ 30
Organobentonite 1 ~ 20
Coupling agent 1 ~ 10
Solvent 20 ~ 40
Modifying agent 1 ~ 15
Activator 5 ~ 20.
Further, lining of railway boxcar Material cladding plate above-mentioned, the emulsifier are sorbitan fatty acid
Ester, fatty alcohol polyoxyethylene ether, alkyl phenol polyoxyethylene ether, glycerine monofatty ester, ethoxylated fatty acid monoglyceride, fat
Alcohol polyglycerol ester, polyoxyethylene sorbitan fatty acid ester, glucose ester, ethoxylated lanolin, ethoxylated siloxanes,
Ethoxylation polyethenoxy ether, ethoxylized fatty alcohol polyethenoxy ether, fatty alkanol amide or cithrol are wherein
One or more of mixtures.
Further, lining of railway boxcar Material cladding plate above-mentioned, the coupling agent are zincic acid ester coupling agent, amino
Silane coupling agent, titanate coupling agent, aluminate coupling agent, zirconium ester coupling agent, aluminium titanium coupling agent, aluminum-zirconium coupling agent or chromic acid
Ester coupling agent is one such.
Further, lining of railway boxcar Material cladding plate above-mentioned, the modifying agent are ethylenediamine, lauryl amine, ten
Eight amine, hexadecyltrimethylammonium chloride, octadecyltrimethylammonium chloride, Varisoft 432PPG or double 18
Alkyl dimethyl ammonium chloride is one such.
Further, lining of railway boxcar Material cladding plate above-mentioned, the activator are methanol, ethyl alcohol or acetone
One of.
In the present invention, solvent selects vegetable fat or animal fat；Phosphatide selects soybean lecithin, egg yolk lecithin
Or cephalin.
By above-mentioned technical proposal, lining of railway boxcar Material cladding plate of the invention is at least had the advantage that
Lining of railway boxcar Material cladding plate of the invention, lightweight surface of aluminum plate after roughening treatment spraying abrasion-proof
Coating, added with Multiple components such as ceramic composition, boron, nickel, tungsten, iron in wear-resistant coating, wherein ceramic composition is as wear resistant components
It is distributed to and wherein plays the role of improving coating mechanical property, the components such as boron, nickel, tungsten, iron rise as the bonding component in coating
To the effect that ceramic composition is fixedly attached to surface of aluminum plate；Iron forms amorphous during spraying as amorphous phase component,
The mechanical property of coating can be further improved, while ensure that coating and surface of aluminum plate have good bond strength, prevented
It peels off；Finally one layer of high polymer composite coating of solidification is impregnated again in the outer surface of coating, it is low by high molecular material coefficient of friction
Carry out the frictional resistance of self-lubricating reduction from each other, plays wear-resisting effect；Lining of railway boxcar Material cladding plate of the invention
Hardness and shock resistance i.e. with higher are not allowed easy-peel in use but also with preferable wearability and anti-flammability
It falls, heat resistance is maintained, and extends service life, improves the environment in compartment.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, with presently preferred embodiments of the present invention, detailed description is as follows below.
Specific embodiment
Further to illustrate the present invention to reach the technical means and efficacy that predetermined goal of the invention is taken, to according to this
Lining of railway boxcar Material cladding plate its specific embodiment, feature and its effect proposed is invented, detailed description is as follows.
Embodiment 1
Lining of railway boxcar Material cladding plate of the invention selects aluminium sheet as substrate, then carries out the spraying of wear-resistant coating
It needs to carry out blasting treatment to surface of aluminum plate before, obtains coarse surface, to improve the bond strength between coating and aluminium sheet,
Spraying process selects supersonic flame spraying technology.
The wear-resistant coating wherein selected be ceramic-metal composite, each component including following mass parts:
Ni 25
Cr 15
Co 2
B 1
Fe 6
W 25
C 2
Cr3C2 24。
Macromolecule composite coating is impregnated in the surface of aluminum plate by spraying, obtains liner plate after solidification.Wherein macromolecule is compound
Coating includes each component of following quality point:
Commercially available fire retardant 3
Fatty alcohol polyoxyethylene ether emulsifier 16
Soybean lecithin 10
Lithium bentonite 8
Aluminate coupling agent 5
Vegetable fat solvent 30
Octadecylamine modifying agent 13
Acetone activator 15.
Wherein fatty alcohol polyoxyethylene ether emulsifier and soybean lecithin form coating film and wrap lithium bentonite covering
It on the coating top of surface of aluminum plate, is firmly combined, while playing the role of good wear-resisting.
Preparation step are as follows: after mixing emulsifier and phosphatide, add the mixed solution of emulsifier and phosphatide in a solvent, so
Fire retardant, bentonite are added afterwards, continues to add coupling agent, modifying agent and activating agent after being mixed evenly, and macromolecule is made and applies
Material.
Embodiment 2
Lining of railway boxcar Material cladding plate of the invention selects aluminium sheet as substrate, then carries out the spraying of wear-resistant coating
It needs to carry out blasting treatment to surface of aluminum plate before, obtains coarse surface, to improve the bond strength between coating and aluminium sheet,
Spraying process selects supersonic flame spraying technology.
The wear-resistant coating wherein selected be ceramic-metal composite, each component including following mass parts:
Ni 36
Cr 20
Co 1
B 1
Fe 2
W 12
C 1
Cr3C2 27。
Macromolecule composite coating is impregnated in the surface of aluminum plate by spraying, obtains liner plate after solidification.Wherein macromolecule is compound
Coating includes each component of following quality point:
Commercially available fire retardant 2
Ethoxylation polyethenoxy ether emulsifier 18
Cephalin 15
Methyl bentonite 6
Zirconium ester coupling agent 3
Vegetable fat solvent 25
Octadecyltrimethylammonium chloride modifying agent 15
Ethanol activation agent 16.
Wherein ethoxylation polyethenoxy ether emulsifier and cephalin formation coating film wrap methyl bentonite and are covered on
The coating top of surface of aluminum plate, is firmly combined, while playing the role of good wear-resisting.
Preparation step are as follows: after mixing emulsifier and phosphatide, add the mixed solution of emulsifier and phosphatide in a solvent, so
Fire retardant, bentonite are added afterwards, continues to add coupling agent, modifying agent and activating agent after being mixed evenly, and macromolecule is made and applies
Material.
Embodiment 3
Lining of railway boxcar Material cladding plate of the invention selects aluminium sheet as substrate, then carries out the spraying of wear-resistant coating
It needs to carry out blasting treatment to surface of aluminum plate before, obtains coarse surface, to improve the bond strength between coating and aluminium sheet,
Spraying process selects supersonic flame spraying technology.
The wear-resistant coating wherein selected be ceramic-metal composite, each component including following mass parts:
Ni 28
Cr 22
Co 2
B 2
Fe 1
W 10
C 2
Cr3C2 33。
Macromolecule composite coating is impregnated in the surface of aluminum plate by spraying, obtains liner plate after solidification.Wherein macromolecule is compound
Coating includes each component of following quality point:
Commercially available fire retardant 3
Polyoxyethylene sorbitan fatty acid ester emulsifier 8
Egg yolk lecithin 24
Hydrogen-based bentonite 17
Amino silicane coupling agent 8
Animal fat solvent 20
Hexadecyltrimethylammonium chloride modifying agent 15
Acetone activator 5.
Wherein polyoxyethylene sorbitan fatty acid ester emulsifier and egg yolk lecithin form coating film and wrap hydrogen-based
Bentonite is covered on the coating top of surface of aluminum plate, is firmly combined, while playing the role of good wear-resisting.
Preparation step are as follows: after mixing emulsifier and phosphatide, add the mixed solution of emulsifier and phosphatide in a solvent, so
Fire retardant, bentonite are added afterwards, continues to add coupling agent, modifying agent and activating agent after being mixed evenly, and macromolecule is made and applies
Material.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, though
So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this profession
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above are modified or are modified
For the equivalent embodiment of equivalent variations, but anything that does not depart from the technical scheme of the invention content, according to the technical essence of the invention
Any simple modification, equivalent change and modification to the above embodiments, all of which are still within the scope of the technical scheme of the invention.
Claims (1)
1. a kind of lining of railway boxcar Material cladding plate, it is characterised in that: include aluminium sheet, carried out on the surface of the aluminium sheet thick
The spraying that wear-resistant coating is carried out after change processing will be immersed in coating by the aluminium sheet of spraying, the railway canopy obtained after solidification
Interior lining material composite plate；The wear-resistant coating is cermet composite coating；The wear-resistant coating is each by lower mass parts
Group is grouped as:
Ni 5~40
Cr 10~35
Co 0.1~5
B 0.1~5
Fe 1~8
W 10~30
C 0.1~5
Cr3C2 30~55；
The coating is macromolecule composite coating；The macromolecule composite coating is grouped as by each group of following quality point:
Fire retardant 1 ~ 5
Emulsifier 5 ~ 20
Phosphatidase 1 ~ 30
Organobentonite 1 ~ 20
Coupling agent 1 ~ 10
Solvent 20 ~ 40
Modifying agent 1 ~ 15
Activator 5 ~ 20；
The emulsifier is sorbitan fatty acid ester, fatty alcohol polyoxyethylene ether, alkyl phenol polyoxyethylene ether, fatty acid list
Glyceride, ethoxylated fatty acid monoglyceride, poly alkyl alcohol glyceride, polyoxyethylene sorbitan fatty acid ester, glucose
Ester, ethoxylated lanolin, ethoxylated siloxanes, ethoxylation polyethenoxy ether, ethoxylized fatty alcohol polyethenoxy ether,
Fatty alkanol amide or the one such or several mixture of cithrol；
The coupling agent is zincic acid ester coupling agent, amino silicane coupling agent, titanate coupling agent, aluminate coupling agent, zirconate
Coupling agent, aluminium titanium coupling agent, aluminum-zirconium coupling agent or chromate coupling agent are one such；
The modifying agent is ethylenediamine, lauryl amine, octadecylamine, hexadecyltrimethylammonium chloride, octadecyl trimethyl chlorination
Ammonium, Varisoft 432PPG or dioctadecyl dimethyl ammonium chloride are one such；
The activator is one of methanol, ethyl alcohol or acetone.
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| CN101517109A (en) * | 2006-09-22 | 2009-08-26 | H.C.施塔克有限公司 | Metal powder |
| CN202299106U (en) * | 2011-09-14 | 2012-07-04 | 联合金属科技（威海）有限公司 | Ultra-thick pre-rolled scratch resistant coated aluminum plate |
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| CN104087032A (en) * | 2014-06-27 | 2014-10-08 | 宁国市正兴耐磨材料有限公司 | Wear-resistant coating for steel-based friction material |
| CN105131771A (en) * | 2015-08-31 | 2015-12-09 | 温州泓呈祥科技有限公司 | Wear-resistant and heat-resistant ceramic composite coating material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2003328155A (en) * | 2002-05-09 | 2003-11-19 | Nippon Parkerizing Co Ltd | Lubrication treatment method of sliding member made of aluminum or aluminum alloy |
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|---|---|---|---|---|
| CN101517109A (en) * | 2006-09-22 | 2009-08-26 | H.C.施塔克有限公司 | Metal powder |
| CN202299106U (en) * | 2011-09-14 | 2012-07-04 | 联合金属科技（威海）有限公司 | Ultra-thick pre-rolled scratch resistant coated aluminum plate |
| CN103965745A (en) * | 2014-05-13 | 2014-08-06 | 中国科学院宁波材料技术与工程研究所 | Epoxy resin composite coating solution, and preparation method and application method thereof |
| CN104087032A (en) * | 2014-06-27 | 2014-10-08 | 宁国市正兴耐磨材料有限公司 | Wear-resistant coating for steel-based friction material |
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Effective date of registration: 20231212 Address after: No. 604, No. 110 Wenchang East Road, Taixing High tech Industrial Development Zone, Taizhou City, Jiangsu Province, 225403 Patentee after: Jiangsu Yinjia New Materials Technology Co.,Ltd. Address before: 212219 Erqiao industrial concentration area, Baqiao Town, Yangzhong City, Zhenjiang City, Jiangsu Province Patentee before: JIANGSU TONGQING VEHICLE FITTINGS Co.,Ltd. |