CN106395235B - A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment - Google Patents
A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment Download PDFInfo
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- CN106395235B CN106395235B CN201610794719.6A CN201610794719A CN106395235B CN 106395235 B CN106395235 B CN 106395235B CN 201610794719 A CN201610794719 A CN 201610794719A CN 106395235 B CN106395235 B CN 106395235B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/02—Chutes of straight form
- B65G11/023—Chutes of straight form for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/20—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids
- B65G11/203—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8823—Pivoting stop, swinging in or out of the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0217—Elongated
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- Health & Medical Sciences (AREA)
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- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention provides a kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment, the loading and unloading equipment of the d-axis type component immersion type ultrasonic test equipment includes：Feed device, mobile device and blanking device, in the present embodiment, d-axis type component is carried by feed device, d-axis type component is captured by the manipulator of mobile device and be sent in defect-detecting equipment, after sensing, then by mobile device by d-axis type component it is sent in blanking device.The beneficial effects of the invention are as follows：D-axis type component can be achieved, and defectoscope is improved labor efficiency with reducing overhead traveling crane frequency of use up and down automatically.
Description
Technical field
The present invention relates to the technical field of d-axis type component flaw detection more particularly to a kind of d-axis type component water loggings
The loading and unloading equipment of formula ultrasonic test equipment.
Background technology
D-axis type component is generally required carries out ultrasonic examination to its inside, and the general length of the type component is longer,
Important stressed member axle, usually conducts oneself with dignity heavier on heavier-weight, such as rolling stock, typically up to 1 ton or more.It is normal at present
There are two types of defect detection on ultrasonic basis is general：Manual contact formula ultrasonic testing and automatic contactless defectoscopy.This two
Kind method of detection respectively has its advantage and disadvantage, manual contact formula defect detection on ultrasonic basis that flaw detection person is needed to hold defectoscope probe and workpiece
Contact flaw detection is carried out, labor intensity is big, and probe is contacted with workpiece easily causes probe and the wear of work.It the advantage is that the spirit of probe
It is active big, can find the defect pattern of some more difficult discoveries in axle by adjusting head angle, result of detection it is reliable
Property it is high.Automatic non-contact type ultrasonic defectoscopy usually probe and workpiece does not contact, and workpiece is placed in the sink that one fills water,
Using moisture film as flaw detection medium between probe and workpiece.Its main feature is that probe is not contacted with workpiece, probe and workpiece will not be caused
The abrasion on surface, flaw detection is efficient, and flaw detection process need not manually overturn workpiece, and labor intensity of operating staff is small, and
It is not affected by human factors, the risk that can be visited to avoid leakage.
Overhead traveling crane loading and unloading are used existing d-axis type component (such as axle) immersion type automatic inspection equipment, are detected a flaw every time
When upper and lower d-axis type component, need directly d-axis type component lift with rope to enter in defectoscope sink, for side
Just it uses rope to lift, lifts before d-axis type component enters defectoscope sink and be required for the water in defectoscope sink first every time
It bleeds off, after the lifting in place of d-axis type component, then fills water in defectoscope sink, then could detect a flaw.On such
Material mode wastes time, extremely inefficient, does not play the high efficiency of immersion type automatic inspection equipment.And Chinese patent
CN200910089090.5 discloses a kind of application ultrasonic examination technology to track traffic vehicle axles and other d-axis classes zero
The device that part is tested includes mainly pan feeding workbench, gear discharge mechanism, Gui Zheng mechanisms, sink mechanism, discharge pedestal, machinery
The traversing holder of hand, sliding machine hand, flaw detection mechanism and Pen Biao mechanisms, wherein pan feeding workbench ensure that being tested axle can slowly roll
To Gui Zheng mechanisms, gear feeding machine prevents multiaxis from entering Gui Zheng mechanisms, and Gui Zheng mechanisms advise the tested axle for entering the positive platform of rule
Just, the sliding machine hand crawl on the traversing holder of manipulator is tested axle to sink, and sliding machine hand completes scanning tested
Axle captures to discharging and is tested axle, and the apparatus structure is complicated, and working efficiency is not high.
Invention content
The purpose of the invention is to overcome the deficiencies of the prior art and provide a kind of d-axis type component immersion type ultrasound
The loading and unloading equipment of wave inspection equipment.
The present invention is achieved through the following technical solutions：A kind of d-axis type component immersion type ultrasonic test equipment it is upper
Blanking equipment, including：It conveys the feed device of d-axis type component to be checked, d-axis type component is immersed to the spy of immersion type ultrasonic wave
Hinder the blanking device of d-axis type component after mobile device and conveying are examined in equipment；The feed device includes：It is tiltedly installed with
The workbench of two closed slides, the workbench are divided into storing area and neighbouring mobile device by pan feeding position-limit mechanism
Area to be checked, the storing area, which is equipped with, makes the d-axis type component deceleration mechanism that the d-axis type component of rolling slows down；The pan feeding
Position-limit mechanism by root for overturning the d-axis type component of storing area to area to be checked；
The pan feeding position-limit mechanism includes first servo motor, drive lead screw, screw shell and limit material toggling piece, the biography
Dynamic lead screw is driven by the first servo motor, and the rotary motion of the drive lead screw is by being arranged the axis of screw shell thereon
It is limited to displacement；The limit material toggling piece is integrally assemblied on drive lead screw, the shift fork tool set by the limit material toggling piece
There is the groove coordinated with d-axis type component.
As a further refinement of the present invention, the loading and unloading of the d-axis type component immersion type ultrasonic test equipment
Equipment further includes control device, and the control device is sent out according to monitoring area to be checked whether there is or not the monitoring device of d-axis type component
Signal controls the first servo motor, and the first servo motor is carried out by controlling drive lead screw to control limit material toggling piece
Rotate material toggling or homing action.
As a further refinement of the present invention, the control device control is dialled by controlling drive lead screw to control limit
Tablet carries out rotation material toggling or homing action is specially：When monitoring device detects area to be checked without d-axis type component, control
The first servo motor drives drive lead screw that the limit material toggling piece is driven to rotate material toggling, makes a d-axis type component overturning
Into area to be checked；When the monitoring device detects that there is d-axis type component in area to be checked, the first servo motor band is controlled
Dynamic drive lead screw drives the limit material toggling piece spinning reduction.
As a further refinement of the present invention, the mobile device includes：Support column, crossbeam；It is assemblied in the crossbeam
On transverse-moving mechanism；Drive the first driving means of the transverse-moving mechanism sliding；It is arranged on the transverse-moving mechanism and can edge
The flexible telescoping mechanism of vertical direction；The second driving device for driving the telescoping mechanism flexible；It is arranged in the telescoping mechanism
On two clamping manipulators；Drive the third driving device of the manipulator crawl d-axis type component.
As a further refinement of the present invention, the transverse-moving mechanism is movable plate, it is provided with sliding block on the movable plate,
It is provided on the crossbeam and the matched guide rail of the guide rail slide block；The first driving means include being arranged on crossbeam
Rack, and the third servo motor that is arranged on the transverse-moving mechanism, and be arranged on the output shaft of the third servo motor
Have and the matched gear of the rack.
As a further refinement of the present invention, the telescoping mechanism includes the peace for installing the second driving device on movable plate
Seat is filled, the mechanical arm pedestal with movable plate activity assembly drives the second driving device of mechanical arm or more stretching motion；Institute
It includes the 4th servo motor being mounted on movable plate, the screw thread being connect with the 4th servo motor to state the second driving device
Bar is arranged on mechanical arm pedestal and the matched threaded hole of the threaded rod.
As a further refinement of the present invention, the manipulator includes：One end of pedestal, the pedestal is provided with arc
Seize plate, what other end activity was equipped with arc seizes round pawl, further includes the third driving dress that round pawl sliding is seized described in driving
It sets, the third driving device includes：The 5th servo motor on the base is set, and is connected on the 5th servo motor
It is connected to helical worm, the arc external side for seizing round pawl is provided with and the matched tooth of the helical worm；Described
When seizing the sliding of round pawl described in the driving of three driving devices, it is described seize round pawl and with the arc seize plate and surround pick up d-axis class zero
The circular ring structure of component；The monitoring device is set to the lower end of manipulator.
As a further refinement of the present invention, the monitoring device is optoelectronic switch.
As a further refinement of the present invention, the blanking device includes：It is tiltedly installed with the work of two closed slides
Make platform, the high-end neighbouring mobile device of the guide rail on the workbench；It is provided with d-axis class zero on the workbench guide rail
Component deceleration device, the workbench edge are equipped with the collecting tank for collecting remaining liq；The feed device and blanking device
Two guide rails be slidedly assemblied in respectively on the workbench, and described two guide rail spacing can be according to d-axis type component
Length is adjusted；Area's low side to be checked is provided with buffer；The guide rail of the feed device and/or blanking device
Gradient be arranged range between 1~5 °.
The beneficial effects of the invention are as follows：A kind of d-axis type component immersion type ultrasonic test equipment provided by the invention
Loading and unloading equipment, since the workbench of feed device is divided into storing area by pan feeding position-limit mechanism and is waited for adjacent to mobile device
Area is examined, storing area, which is equipped with, makes the d-axis type component deceleration mechanism that the d-axis type component of rolling slows down, and makes d-axis type component
The rolling speed moved along inclined platform rail reduces, and avoids d-axis type component from being bruised, d-axis type component can be made to subtract
Speed rolls and one by one close to pan feeding position-limit mechanism, and pan feeding position-limit mechanism is by can be by the d-axis type component of above-mentioned storing area by root
Overturning ensures that d-axis type component is captured by mobile device by root and enters flaw detection machine testing, avoid heavier-weight to area to be checked
Being damaged in the handling process in loading and unloading for d-axis type component, improves feeding the degree of automation of d-axis type component,
And device structure is compact simple, it is at low cost.
Description of the drawings
Fig. 1 is the structural representation of d-axis type component immersion type ultrasonic test equipment handling equipment provided by the invention
Figure；
Fig. 2 is that the structure of the crossbeam of d-axis type component immersion type ultrasonic test equipment provided in an embodiment of the present invention is shown
It is intended to；
Fig. 3 is the front view of traverse displacement unit and manipulator provided in an embodiment of the present invention；
Fig. 4 is the side view of traverse displacement unit and manipulator assembly provided in an embodiment of the present invention；Fig. 5 is the embodiment of the present invention
The sectional view of the manipulator of offer；
Fig. 6 is the structure of d-axis type component immersion type ultrasonic test equipment feed device provided in an embodiment of the present invention
Schematic diagram；
Fig. 7 is the structural schematic diagram of pan feeding position-limit mechanism provided in an embodiment of the present invention.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and is only used for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term "upper", "lower", "front", "rear", "top", "bottom", "inner",
The orientation or positional relationship of the instructions such as "outside" is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing this hair
Bright and simplified description, does not indicate or imply the indicated device or element must have a particular orientation, with specific orientation
Construction and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second " are used for description purposes only,
It is not understood to indicate or imply relative importance or implicitly indicates the quantity of indicated technical characteristic.It limits as a result,
There is the feature of " first ", " second " to can explicitly or implicitly include one or more this feature.In retouching for the present invention
In stating, unless otherwise indicated, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
Can also be electrical connection to be mechanical connection；It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
The specific implementation mode of the present invention is described in detail below in conjunction with the accompanying drawings.In order to facilitate understanding, the present invention is implemented
The feed device that example provides, is described in detail it with reference to specific embodiment.
An embodiment of the present invention provides a kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment, originally
In embodiment, d-axis type component is specially rail traffic vehicles axle, and the length of axle is generally 1400~2800mm, weight
Amount is generally 400~1100kg, and as shown in figures 1 to 6, the loading and unloading equipment of the axle immersion type ultrasonic test equipment includes：
It conveys the feed device 10 of axle to be checked, axle is immersed into mobile device and conveying inspection rear car in immersion type ultrasonic test equipment
The blanking device 20 of axis；Feed device 10 includes：It is tiltedly installed with the workbench of two closed slides, the table top of workbench
100 are divided into the area to be checked of storing area and neighbouring mobile device by pan feeding position-limit mechanism, and the storing area is equipped with the vehicle for making rolling
The axle reduction mechanism that axis slows down；The pan feeding position-limit mechanism by root for overturning the axle of storing area to area to be checked.
Specifically, feed device as shown in fig. 6, feed device workbench be equipped with two it is parallel and carry a constant inclination
The steel guide rail 200 of rake angle, in the present embodiment, range is arranged between 1~5 ° in the gradient of guide rail 200.Axle 600 is placed on
Between two guide rails 200, and supported by guide rail 200, when axle 600 is placed on guide rail 200, under gravity,
High-end from guide rail 200 slides to low side, in order to avoid axle 600 is skidded off from the low side of guide rail 200, guide rail 200 lower one
End is provided with buffer, which is block 500, and block 500 is used for by cork or rubber etc
The material of anticollision is made.The main function of block is to hit workbench face when preventing axle from rolling to cause bump injury.In addition,
In the present embodiment, workbench is isolated by storage storing area and material waiting section by the pan feeding position-limit mechanism 400 of setting, and positioned at gear
Region between 400 material waiting section of block 500 and pan feeding position-limit mechanism is material waiting section.
Specifically, in the present embodiment, as shown in fig. 7, pan feeding position-limit mechanism 400 includes first servo motor 401, driving wire
Bar 402, screw shell 403 and limit material toggling piece 404, drive lead screw 402 pass through transmission shaft by the first servo motor 401
405 drivings, screw shell 403 are sheathed on drive lead screw 402, and when drive lead screw 402 rotates, screw shell 403 can be along biography
Dynamic lead screw 402 moves, and shift motion of the screw shell 403 on drive lead screw 402 is controlled by limit switch, limits material toggling piece
404 are securely fitted on drive lead screw, and the shift fork of limit material toggling piece 404 is the groove coordinated with axle.
When in use, when axle 600 is placed on guide rail 200, it is located in storing area, and axle 600 is limited by pan feeding
Mechanism 400 is blocked, and is avoided enter into material waiting section, and when needing feeding, lead screw gear 300 drives pan feeding position-limit mechanism 400
Overturning, into material waiting section.By the groove bands motor-car axis 600 for limiting material toggling piece 404.One axle 600 is in pan feeding position-limit mechanism
Material waiting section is entered under 400 drive, other axles 600 are blocked by pan feeding position-limit mechanism 400, are waited for when axle 600 enters
After expecting area, pan feeding position-limit mechanism 400 is returned to initial position.Therefore, the present invention, which realizes, stablizes conveying axle 600, Ke Yiyou
Axle 600 is turned to the speed in feeding area by effect control.
In the present embodiment, axle immersion type ultrasonic test equipment loading and unloading equipment further includes control device, control device
According to area to be checked is monitored, whether there is or not the signals that the monitoring device of axle is sent out to control first servo motor 401, first servo motor 401
By controlling drive lead screw 402 rotation material toggling or homing action are carried out to control limit material toggling piece 404.
Control device carries out rotation material toggling by controlling 401 positive and negative rotation of first servo motor to control limit material toggling piece 404
Or homing action, specially：When monitoring device detects area to be checked without axle, control first servo motor 401 drives transmission
Lead screw 402 drives the limit material toggling piece 404 to rotate material toggling, and an axle is made to be turned in area to be checked；Screw shell 403 is passing
When being moved to stroke dead point on dynamic lead screw 402, for the first limit switch feedback signal to control device, control device sends out signal control
First servo motor 401 processed inverts, and first servo motor 401 drives drive lead screw 402 to complete homing action, screw shell 403
The counter motion on drive lead screw 402, when screw shell 403 reaches start of a run, the second limit switch feedback signal is to control
Device control first servo motor 401 processed stops operating；When monitoring device detects that there is axle in area to be checked, the limit is controlled
The first servo motor 401 of allocation mechanism is stopped, until the monitoring device detects that area to be checked is sent out without axle again
Next group of instruction.
Embodiment as one preferred, two guide rails 200 are slidedly assemblied in respectively on the workbench, and described
Two guide rails 200 can slide in opposition.By adjusting the distance between two guide rails 200, so that guide rail 200 can be with
Support the axle 600 of different length.More preferably, it is also provided with beam on block 500, reduces axle 600 to block 500
Impact.
As shown in Fig. 2, Fig. 2 shows the structural schematic diagram of crossbeam 1, the both ends of the crossbeam 1 are respectively arranged with column 2, lead to
Crossing column 2 realizes support to crossbeam 1；And guide rail 11 and rack 12 are provided on crossbeam 1, the guide rail 11 be used for it is traversing
Mechanism coordinates.
As shown in figure 3, Fig. 3 shows the schematic diagram of transverse-moving mechanism, which includes movable plate, is set on the movable plate
It is equipped with 11 sliding block of guide rail, which realizes transverse-moving mechanism on guide rail 11 with 11 slidable fit of guide rail on crossbeam 1
Sliding.It when transverse-moving mechanism slides, is driven by first driving means, which includes being arranged in crossbeam
Rack 12 on 1, and the driving motor 13 that is arranged on the transverse-moving mechanism, and set on the output shaft of the driving motor 13
It is equipped with and 12 matched gear 14 of the rack.It when needing traversing, is rotated by motor 13, band moving gear 14 is in rack 12
Upper rolling, and then transverse-moving mechanism 3 is driven to be slided on crossbeam 1.
With continued reference to Fig. 3, telescopic device 9 provided in this embodiment includes：With the mechanical arm of the movable plate slidable fit
5, mounting plate 31 is provided on the movable plate, motor 7 is fixed on the mounting plate 31, and the motor 7 is connected with screw thread
Bar is provided with and the matched nut of the threaded rod on the mechanical arm 5.Specifically, the telescopic device includes symmetrical sliding
It is assemblied in the mechanical arm 5 of movable plate both sides, is connected by a fixed plate 4 between two mechanical arms 5, is arranged in the fixed plate 4
There is nut；It is provided with mounting plate 31 at the top of movable plate, motor 7 is provided on the mounting plate 31, is connected on the output shaft of motor 7
There is threaded rod, drives the rotation of threaded rod to realize mechanical arm 5 to drive mechanical arm 5 vertically to slide by motor
It is flexible.
As shown in Figures 4 and 5, the end of each mechanical arm 5 is connected with manipulator 6, and the bottom of there are one for the tool of the manipulator 6
One end of seat, pedestal is that arc seizes plate 61, and other end slidable fit seizes round pawl 62.Specifically, the other end of the pedestal
It is provided with the sliding rail of arc, round pawl 62 is seized and is slidedly assemblied in the sliding rail of the arc, and slidably, pass through the second driving device
8 drivings seize round pawl 62 and are slided in the sliding rail, which specifically includes the motor 81 being set on the base, electricity
It is provided with shell 99 outside machine 81, screw rod 82, the arc external side setting for seizing round pawl 62 are connected on the motor 81
Have and 82 matched tooth 621 of the screw rod.When motor 81 rotates, driving screw rod 82 rotates, the spiral shell on screw rod 82
Line is matched with the tooth 621 seized on round pawl 62, and promotion seizes the sliding of round pawl 62, realizes the opening and closing of manipulator 6, to realize to vehicle
It the crawl of axis and puts down.
Wherein, it is provided with monitoring device in the lower end of manipulator 6, signal is provided to control device by the detection device,
In specific setting, which is optoelectronic switch.As previously mentioned, control device is by controlling first servo motor 401 just
Reversion carries out rotation material toggling or homing action to control limit material toggling piece, is also provided for the interlocking of each operating procedure is further arranged
Condition, complete machine the degree of automation can further improve.
In order to facilitate the structure for the feed device for understanding above-described embodiment offer, it is tied with reference to specific embodiment
Structure is described in detail.
In feeding, first, transverse-moving mechanism 3 is moved to one end of crossbeam 1, and is located at the top for the axle for needing feeding,
At this point, manipulator 6 is in the state opened.Telescopic device extends downwardly later so that manipulator 6 wraps axle, later, leads to
It crosses 8 driving manipulator 6 of the second driving device and closes up and capture axle, after crawl, telescopic device is shunk, first driving means driving
Transverse-moving mechanism 3 starts to slide on crossbeam 1, is located above sink, and later, telescopic device reaches desired position, and second drives
8 driving manipulator 6 of dynamic device is opened, and axle is placed in screw clamp and is detected a flaw, telescopic device retraction.After the completion of flaw detection,
Telescopic device extends downwardly so that manipulator 6 wraps axle, later, is closed up by 8 driving manipulator 6 of the second driving device
And axle is captured, after crawl, telescopic device is shunk, and first driving means driving transverse-moving mechanism 3 is slided into crossbeam 1 needs blanking
On the guide rail of device.
It can be seen from the above description that the present embodiment provides crawl and feeding that feed device facilitates axle, carry
The high efficiency of axle flaw detection.
When specifically used, step is：
1, handlebar one group of axle to be detected in day is put into axle storage rack of not detecting a flaw (such as 12 same specifications)；
2, manipulator 6 (manipulator of feeding to defectoscope) is moved to axle storage rack of not detecting a flaw, i.e. feed device 10
Material waiting section is begun to decline, and limit sensors start to clamp axle after detecting setting position, rise and are moved on defectoscope
Side declines, and after limit sensors detect setting position, clamp system unclamps, and discharges axle.On the other hand, due to manipulator 6
Lower end be provided with optoelectronic switch, the optoelectronic switch by axle whether there is or not feedback of status given control device, as previously mentioned, control
Device carries out rotation material toggling or homing action by controlling 401 positive and negative rotation of first servo motor to control limit material toggling piece.
3, start to detect a flaw
4, after the completion of detecting a flaw, manipulator 6 (defectoscope completes the manipulator of axle storage rack to flaw detection) is moved to defectoscope
Top is begun to decline, and limit sensors start to clamp axle after detecting setting position, rises and mobile flaw detection is completed axle and deposited
It puts above frame, declines, after limit sensors detect position, clamp system unclamps, and discharges axle, and axle is placed on storage rack
On, it rolls, needs at this time manually by result of detection mark on axle backward automatically.Meanwhile step 2 repeats.
5, after the completion of optoelectronic switch detects whole axle flaw detections, flaw detection is completed axle and stored by stopping action, overhead traveling crane
Axle on frame is hung out.Flaw detection is qualified to hang onto corresponding deposit position respectively with underproof.
It can be seen from the above description that a kind of d-axis type component immersion type ultrasonic test equipment provided by the invention
Loading and unloading equipment, since the workbench of feed device is divided into storing area and neighbouring mobile device by pan feeding position-limit mechanism
Area to be checked, storing area, which is equipped with, makes the d-axis type component deceleration mechanism that the d-axis type component of rolling slows down, and makes d-axis class zero
Part is reduced along the rolling speed that inclined platform rail moves, and is avoided d-axis type component from being bruised, can be made d-axis type component
Deceleration scroll and one by one close to pan feeding position-limit mechanism, and pan feeding position-limit mechanism by can by the d-axis type component of above-mentioned storing area by
Root is overturn to area to be checked, is ensured that d-axis type component is captured by mobile device by root and is entered flaw detection machine testing, avoids heavier-weight
D-axis type component be damaged in the handling process in loading and unloading, improve the feeding automation journey of d-axis type component
Degree, and device structure is compact simple, it is at low cost.While realizing axle automatic loading/unloading, greatly reduces overhead traveling crane and use frequency
Rate, and working efficiency is improved, improve the security performance of equipment.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment, including：Convey d-axis class zero to be checked
The feed device of component immerses d-axis type component after the mobile device in immersion type ultrasonic test equipment and conveying inspection directly
The blanking device of shaft element；It is characterized in that, the feed device includes：It is tiltedly installed with the work of two closed slides
Platform, the workbench are divided into the area to be checked of storing area and neighbouring mobile device, the storing area by pan feeding position-limit mechanism
Equipped with the d-axis type component deceleration mechanism for making the d-axis type component of rolling slow down；The pan feeding position-limit mechanism is used for storing
The d-axis type component in area is overturn by root to area to be checked；
The pan feeding position-limit mechanism includes first servo motor, drive lead screw, screw shell and limit material toggling piece, the driving wire
Bar is driven by the first servo motor, and the rotary motion of the drive lead screw is by being arranged the axial position of screw shell thereon
Shifting amount limits；The limit material toggling piece is integrally assemblied on drive lead screw, it is described limit material toggling piece set by shift fork have with
The groove of d-axis type component cooperation.
2. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 1, feature
It is, the loading and unloading equipment of the d-axis type component immersion type ultrasonic test equipment further includes control device, the control
Whether there is or not the signals that the monitoring device of d-axis type component is sent out to control the first servo motor, institute according to area to be checked is monitored for device
It states first servo motor and carries out rotation material toggling or homing action by controlling drive lead screw to control limit material toggling piece.
3. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 2, feature
It is, by controlling drive lead screw, to control, limit material toggling piece carries out rotation material toggling or homing action has for the control device control
Body is：When monitoring device detects area to be checked without d-axis type component, controls the first servo motor and drive drive lead screw
The limit material toggling piece rotation material toggling is driven, a d-axis type component is made to be turned in area to be checked；It is examined in the monitoring device
When measuring area to be checked has d-axis type component, controls the first servo motor and drive lead screw is driven to drive the limit material toggling piece
Spinning reduction.
4. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 3, feature
It is, the mobile device includes：Support column, crossbeam；The transverse-moving mechanism being assemblied on the crossbeam；Drive the transverse-moving mechanism
The first driving means of sliding；Telescoping mechanism that is on the transverse-moving mechanism and can vertically stretching is set；Driving institute
State the second flexible driving device of telescoping mechanism；Two clamping manipulators being arranged on the telescoping mechanism；Drive the machine
Tool hand captures the third driving device of d-axis type component.
5. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 4, feature
It is, the transverse-moving mechanism is movable plate, and sliding block is provided on the movable plate, is provided on the crossbeam and is slided with the guide rail
The matched guide rail of block；The first driving means include the rack being arranged on crossbeam, and are arranged in the transverse-moving mechanism
On third servo motor, and be provided on the output shaft of the third servo motor and the matched gear of the rack.
6. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 5, feature
It is, the telescoping mechanism includes the mounting base that the second driving device is installed on movable plate, with movable plate activity assembly
Mechanical arm pedestal drives the second driving device of mechanical arm or more stretching motion；Second driving device includes being mounted on to move
The 4th servo motor on movable plate, the threaded rod being connect with the 4th servo motor, be arranged on mechanical arm pedestal with it is described
The matched threaded hole of threaded rod.
7. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 4, feature
It is, the manipulator includes：Pedestal, one end of the pedestal are provided with arc and seize plate, and other end activity is equipped with arc
Seize round pawl, further include the third driving device that the sliding of round pawl is seized described in driving, the third driving device includes：Setting
The 5th servo motor on the base, and helical worm is connected on the 5th servo motor, it is described to seize round pawl
Arc external side is provided with and the matched tooth of the helical worm；Round pawl is seized described in third driving device driving to slide
When dynamic, it is described seize round pawl and seize plate with the arc surround the circular ring structure for picking up d-axis type component；The monitoring device
It is set to the lower end of manipulator.
8. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 7, feature
It is, the monitoring device is optoelectronic switch.
9. being set according to the loading and unloading of claim 1-7 any one of them d-axis type component immersion type ultrasonic test equipments
It is standby, which is characterized in that the blanking device includes：It is tiltedly installed with the workbench of two closed slides, the workbench
On the high-end neighbouring mobile device of guide rail；D-axis type component deceleration device, the work are provided on the workbench guide rail
Make platform edges along the collecting tank for being equipped with collection remaining liq；Two guide rails of the feed device and blanking device slide dress respectively
It fits on the workbench, and described two guide rail spacing can be adjusted according to d-axis type component length；It is described to wait for
Inspection area's low side is provided with buffer；The gradient setting range of the guide rail of the feed device and/or blanking device 1~
Between 5 °.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610794719.6A CN106395235B (en) | 2016-08-31 | 2016-08-31 | A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610794719.6A CN106395235B (en) | 2016-08-31 | 2016-08-31 | A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment |
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| CN106395235B true CN106395235B (en) | 2018-10-30 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107367623B (en) * | 2017-08-16 | 2023-09-05 | 中机精密成形产业技术研究院（安徽）股份有限公司 | Automatic flaw detection equipment for bar |
| CN108045928B (en) * | 2017-11-27 | 2023-08-04 | 马鞍山云林百成机械制造有限公司 | Cylinder blank transfer device |
| CN108426946A (en) * | 2018-05-11 | 2018-08-21 | 林再颐 | A kind of RC axial loading column device in architectural engineering |
| CN111703851B (en) * | 2020-06-19 | 2021-07-16 | 绍兴市瑾杰机械有限公司 | Metal pipe convenient-to-control real-time feeding mechanism |
| CN112578021A (en) * | 2020-12-11 | 2021-03-30 | 盐城环纳智能科技有限公司 | Water immersion type ultrasonic detector for rapidly detecting high-pressure seamless gas cylinder |
| CN113252786B (en) * | 2021-06-08 | 2024-05-14 | 南京钢铁股份有限公司 | Steel plate handheld ultrasonic detection device |
| CN117761082A (en) * | 2023-11-10 | 2024-03-26 | 江苏长风波纹管有限公司 | Linkage type inner cavity detection equipment for corrugated pipe machining production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| SU1196764A1 (en) * | 1984-07-06 | 1985-12-07 | Научно-производственное объединение "Атомкотломаш" | Apparatus for ultrasonic inspection of articles |
| CN201060179Y (en) * | 2007-05-29 | 2008-05-14 | 桂林漓佳金属有限责任公司 | Aqueous medium ultrasonic inspection machine |
| CN101614703B (en) * | 2009-07-28 | 2011-08-24 | 晋西车轴股份有限公司 | Automated ultrasonic flaw detecting device for track traffic vehicle axles |
| CN203786085U (en) * | 2014-04-23 | 2014-08-20 | 江苏纽克光谱科技有限公司 | Automatic ultrasonic flaw detection system for producing stainless steel tube |
| CN104634871A (en) * | 2015-01-12 | 2015-05-20 | 江苏三合声源超声波科技有限公司 | Automatic ultrasonic flaw detection device for aluminium alloy rod |
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