CN106395235A - Feeding and discharging equipment for water-immersed ultrasonic flaw detection equipment for direct-axis component - Google Patents
Feeding and discharging equipment for water-immersed ultrasonic flaw detection equipment for direct-axis component Download PDFInfo
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- CN106395235A CN106395235A CN201610794719.6A CN201610794719A CN106395235A CN 106395235 A CN106395235 A CN 106395235A CN 201610794719 A CN201610794719 A CN 201610794719A CN 106395235 A CN106395235 A CN 106395235A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/02—Chutes of straight form
- B65G11/023—Chutes of straight form for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/20—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids
- B65G11/203—Auxiliary devices, e.g. for deflecting, controlling speed of, or agitating articles or solids for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8823—Pivoting stop, swinging in or out of the path of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0217—Elongated
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- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention provides feeding and discharging equipment for water-immersed ultrasonic flaw detection equipment for a direct-axis component. The feeding and discharging equipment for the water-immersed ultrasonic flaw detection equipment for the direct-axis component comprises a feeding device, a moving device and a discharging device. In the embodiment, the direct-axis component is born through the feeding device; the direct-axis component is grabbed and fed into the flaw detection equipment through a manipulator of the moving device; after the direct-axis component is detected, the direct-axis component is fed into the discharging device through the moving device. The feeding and discharging equipment for the water-immersed ultrasonic flaw detection equipment for the direct-axis component has the beneficial effects that the direct-axis component can be fed into a flaw detection machine and discharged from the flaw detection machine, so that the using frequency of an overhead travelling crane is reduced, and the labour efficiency is improved.
Description
Technical field
The present invention relates to the technical field of d-axis type component flaw detection, more particularly, to a kind of d-axis type component water logging
The loading and unloading equipment of formula ultrasonic test equipment.
Background technology
D-axis type component typically requires and carries out ultrasonic examination to its inside, the general length of this type component is longer,
Important stressed member axletree on heavier-weight, such as rolling stock, generally deadweight are heavier, typically up to more than 1 ton.It is normal at present
Defect detection on ultrasonic basis typically has two kinds：Manual contact formula ultrasonic testing and automatically contactless defectoscopy.This two
Planting method of detection respectively has its pluses and minuses, and manual contact formula defect detection on ultrasonic basis needs flaw detection person's hand-held defectoscope probe and workpiece
Carry out contact flaw detection, high labor intensive, probe and absorption surface easily cause probe and the wear of work.Have an advantage in that the spirit of probe
Activity is big, can find the defect pattern of some more difficult discoveries in axletree, the reliability of its result of detection by adjusting head angle
Property high.Automatically non-contact type ultrasonic defectoscopy generally probe does not contact with workpiece, and workpiece is placed in a tank filling water,
Using moisture film as flaw detection medium between probe and workpiece.Be characterized in probe not with absorption surface, do not result in probe and workpiece
The abrasion on surface, efficiency high of detecting a flaw, flaw detection process is not required to manually workpiece to be overturn, and labor intensity of operating staff is little, and
It is not affected by human factors, the risk Lou visited can be avoided.
Adopt overhead traveling crane loading and unloading existing d-axis type component (as axletree) immersion type automatic inspection equipment, detect a flaw every time
During upper and lower d-axis type component, need directly d-axis type component to be carried out in lifting entrance defectoscope tank with rope, for side
Just rope is adopted to lift, lifting d-axis type component is required for first by the water in defectoscope tank before entering defectoscope tank every time
Bleed off, after the lifting of d-axis type component puts in place, then fill water toward in defectoscope tank, then just can be detected a flaw.On this kind of
Material mode is lost time, extremely inefficient, does not play the high efficiency of immersion type automatic inspection equipment.And Chinese patent
CN200910089090.5 discloses a kind of application ultrasonic examination technology to track traffic vehicle axles and other d-axis class zero
The device that part is tested, main inclusion pan feeding workbench, gear discharge mechanism, Gui Zheng mechanism, tank mechanism, discharge pedestal, machinery
The traversing support of hand, sliding machine hand, flaw detection mechanism and Pen Biao mechanism, wherein pan feeding workbench ensure that tested axletree can slowly roll
To Gui Zheng mechanism, keeping off feeding machine prevents multiaxis from entering Gui Zheng mechanism, and Gui Zheng mechanism advises to entering the tested axletree advising positive platform
Just, sliding machine hand on the traversing support of manipulator captures tested axletree to tank, sliding machine hand by scanning complete tested
Axletree captures axletree tested to discharging, and this apparatus structure is complicated, and operating efficiency is not high.
Content of the invention
The invention aims to overcoming the deficiencies in the prior art, there is provided a kind of d-axis type component immersion type is ultrasonic
The loading and unloading equipment of wave inspection equipment.
The present invention is to be achieved through the following technical solutions：A kind of d-axis type component immersion type ultrasonic test equipment upper
Blanking equipment, including：Convey the pay-off of d-axis type component to be checked, d-axis type component immersion immersion type ultrasonic wave is visited
Hinder mobile device and the blanking device conveying d-axis type component after inspection in equipment；Described pay-off includes：It is tiltedly installed with
The workbench of two closed slides, described workbench is divided into storing area and adjacent to mobile device by pan feeding position-limit mechanism
Area to be checked, described storing area is provided with the d-axis type component reducing gear making the d-axis type component of rolling slow down；Described pan feeding
Position-limit mechanism is used for overturning to area to be checked the d-axis type component of storing area by root.
As to further improvement of the present invention, described pan feeding position-limit mechanism includes the first servomotor, drive lead screw, spiral shell
Line sleeve and spacing material toggling piece, described drive lead screw is driven by described first servomotor, the rotary motion of described drive lead screw
Limited by the axial displacement of sheathed screw shell thereon；Described spacing material toggling piece is integrally assemblied on turn-screw, institute
State the shift fork set by spacing material toggling piece and there is the groove with the cooperation of d-axis type component.
As to further improvement of the present invention, the loading and unloading of described d-axis type component immersion type ultrasonic test equipment
Equipment also includes control device, and described control device sends according to the supervising device that monitoring area to be checked has or not d-axis type component
Signal controls described first servomotor, and described first servomotor controls spacing material toggling piece to carry out by controlling drive lead screw
Rotation material toggling or homing action.
As to further improvement of the present invention, described control device controls and controls spacing group by controlling drive lead screw
Tablet carries out rotating material toggling or homing action is specially：When monitoring device detects area to be checked no d-axis type component, control
Described first servomotor drives drive lead screw to drive described spacing material toggling piece to rotate material toggling, makes a d-axis type component upset
To in area to be checked；When described monitoring device detects area to be checked and has d-axis type component, control described first servomotor band
Dynamic drive lead screw drives described spacing material toggling piece spinning reduction.
As to further improvement of the present invention, described mobile device includes：Support column, crossbeam；It is assemblied in described crossbeam
On transverse-moving mechanism；Drive the first driving means that described transverse-moving mechanism slides；It is arranged on described transverse-moving mechanism and can edge
The telescoping mechanism that vertical direction stretches；Drive the second driving means that described telescoping mechanism stretches；It is arranged on described telescoping mechanism
On two clamping manipulators；Described manipulator is driven to capture the 3rd driving means of d-axis type component.
As to further improvement of the present invention, described transverse-moving mechanism is movable plate, and described movable plate is provided with slide block,
The guide rail being matched with described guide rail slide block is provided with described crossbeam；Described first driving means include being arranged on crossbeam
Tooth bar, and it is arranged on setting on the 3rd servomotor on described transverse-moving mechanism, and the output shaft of described 3rd servomotor
There is the gear matching with described tooth bar.
As to further improvement of the present invention, described telescoping mechanism includes installing the peace of the second driving means on movable plate
Dress seat, the mechanical arm base with the activity assembling of described movable plate, drive the second driving means of the upper and lower stretching motion of mechanical arm；Institute
State the 4th servomotor that the second driving means include being arranged on movable plate, the screw thread being connected with described 4th servomotor
Bar, is arranged on the screwed hole match on mechanical arm base with described threaded rod.
As to further improvement of the present invention, described manipulator includes：Base, one end of described base is provided with arc
Seize plate, other end activity is equipped with the round pawl that seizes of arc, also include described in driving, seizing the 3rd driving dress that round pawl slides
Put, described 3rd driving means include：It is arranged on the 5th servomotor on described base, and connect on described 5th servomotor
It is connected to helical worm, the described arc external side seizing round pawl is provided with the tooth matching with described helical worm；Described
Three driving means drive described in when seizing round pawl and sliding, described seize round pawl and seize plate with described arc and surround pick up d-axis class zero
The circular ring structure of part；Described monitoring device is arranged at the lower end of manipulator.
As to further improvement of the present invention, described monitoring device is optoelectronic switch.
As to further improvement of the present invention, described blanking device includes：It is tiltedly installed with the work of two closed slides
Make platform, the high-end neighbouring mobile device of the guide rail on described workbench；It is provided with d-axis class zero on described workbench guide rail
Part deceleration device, described workbench edge is provided with the collecting tank collecting remaining liq；Described feeding device and blanking device
Two guide rails be slidedly assemblied in respectively on described workbench, and described two guide rail spacing can be according to d-axis type component
Length is adjusted；Described area to be checked low side is provided with buffer；Described feeding device and/or the guide rail of blanking device
Gradient setting scope between 1～5 °.
The invention has the beneficial effects as follows：A kind of d-axis type component immersion type ultrasonic test equipment that the present invention provides
Loading and unloading equipment, the workbench due to feeding device is divided into storing area and treating adjacent to mobile device by pan feeding position-limit mechanism
Inspection area, storing area is provided with the d-axis type component reducing gear making the d-axis type component of rolling slow down, makes d-axis type component
Reduce along the rolling speed that the platform rail tilting moves, it is to avoid d-axis type component is bruised, and d-axis type component can be made to subtract
Speed rolls and one by one near pan feeding position-limit mechanism, and pan feeding position-limit mechanism is by can be by the d-axis type component of above-mentioned storing area by root
Overturn to area to be checked it is ensured that d-axis type component is entered flaw detection machine testing by mobile device by root crawl, it is to avoid heavier-weight
Being damaged in handling process in loading and unloading of d-axis type component, improves the feeding automaticity of d-axis type component,
And compact equipment is simple, low cost.
Brief description
Fig. 1 is the structural representation of the d-axis type component immersion type ultrasonic test equipment handling equipment that the present invention provides
Figure；
Fig. 2 is that the structure of the crossbeam of d-axis type component immersion type ultrasonic test equipment provided in an embodiment of the present invention is shown
It is intended to；
Fig. 3 is the front view of Traverse Displacement Unit provided in an embodiment of the present invention and manipulator；
Fig. 4 is Traverse Displacement Unit provided in an embodiment of the present invention and the side view of manipulator assembling；Fig. 5 is the embodiment of the present invention
The sectional view of the manipulator providing；
Fig. 6 is the structure of d-axis type component immersion type ultrasonic test equipment pay-off provided in an embodiment of the present invention
Schematic diagram；
Fig. 7 is the structural representation of pan feeding position-limit mechanism provided in an embodiment of the present invention.
Specific embodiment
Embodiments of the invention are described below in detail, the example of described embodiment is shown in the drawings, wherein from start to finish
The element that same or similar label represents same or similar element or has same or like function.Below with reference to attached
The embodiment of figure description is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention it is to be understood that term " on ", D score, "front", "rear", " top ", " bottom ", " interior ",
" outward " etc. the orientation of instruction or position relationship are based on orientation shown in the drawings or position relationship, be for only for ease of description this
Bright and simplification describes, rather than the device of instruction or hint indication or element must have specific orientation, with specific orientation
Construction and operation, are therefore not considered as limiting the invention.Additionally, term " first ", " second " are only used for describing purpose,
And it is not intended that indicating or hint relative importance or the implicit quantity indicating indicated technical characteristic.Thus, limit
There is " first ", the feature of " second " can be expressed or implicitly include one or more this feature.Retouching in the present invention
In stating, unless otherwise stated, " multiple " are meant that two or more.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or is integrally connected；Can
To be to be mechanically connected or electrical connection；Can be to be joined directly together it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in detail.Understand that the present invention is implemented for convenience
The pay-off that example provides, is described in detail to it with reference to specific embodiment.
Embodiments provide a kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment, this
In embodiment, d-axis type component is specially rail traffic vehicles axletree, and the length of axletree is generally 1400～2800mm, weight
Amount is generally 400～1100kg, and as shown in figures 1 to 6, the loading and unloading equipment of this axletree immersion type ultrasonic test equipment includes：
Convey the pay-off 10 of axletree to be checked, axletree is immersed mobile device and conveying inspection rear car in immersion type ultrasonic test equipment
The blanking device 20 of axle；Pay-off 10 includes：It is tiltedly installed with the workbench 1 of two closed slides, the platform of workbench 1
Face 100 is divided into storing area and the area to be checked of neighbouring mobile device by pan feeding position-limit mechanism, and described storing area is provided with and makes rolling
The axle reduction mechanism of axle reduction；Described pan feeding position-limit mechanism is used for overturning to area to be checked the axletree of storing area by root.
Specifically, pay-off as shown in fig. 6, the workbench of pay-off be provided with two parallel and carry a constant inclination
The steel guide rail 200 of rake angle, in the present embodiment, the gradient setting scope of guide rail 200 is between 1～5 °.Axletree 600 is placed on
Between two guide rails 200, and supported by guide rail 200, when axletree 600 is placed on guide rail 200, under gravity,
From guide rail 200 high-end to low side slip, in order to avoid axletree 600 skids off from the low side of guide rail 200, guide rail 200 relatively low one
End is provided with buffer, and this buffer is block 500, and block 500 is being used for by cork or rubber etc
The material of anticollision is made.The Main Function of block is to prevent from axletree from clashing into workbench face when rolling to cause bump injury.Additionally,
In the present embodiment, workbench 1 is isolated into by storage storing area and material waiting section by the pan feeding position-limit mechanism 400 of setting, and is located at
Region between block 500 and pan feeding position-limit mechanism 400 material waiting section is material waiting section.
Specifically, in the present embodiment, as shown in fig. 7, pan feeding position-limit mechanism 400 includes the first servomotor 401, driving wire
Bar 402, screw shell 403 and spacing material toggling piece 404, drive lead screw 402 passes through power transmission shaft 45 by described first servomotor 401
Drive, screw shell 403 is sheathed on drive lead screw 402, and when drive lead screw 402 rotates, screw shell 403 can be along driving wire
Bar 402 is mobile, and, by limit switch control, spacing material toggling piece 404 is solid for shift motion on drive lead screw 402 for the screw shell 403
Surely it is assemblied on turn-screw, the shift fork of spacing material toggling piece 404 is the groove with axletree cooperation.
When using, when axletree 600 is placed on guide rail 200, in storing area, and axletree 600 is spacing by pan feeding
Mechanism 400 is blocked, it is to avoid enter into material waiting section, and when needing feeding, lead screw gear 300 drives pan feeding position-limit mechanism 400
Upset, enters material waiting section.By the groove bands motor-car axle 600 of spacing material toggling piece 404.One axletree 600 is in pan feeding position-limit mechanism
Enter into material waiting section under 400 drive, other axletrees 600 are blocked by pan feeding position-limit mechanism 400, treat when axletree 600 enters into
Behind material area, pan feeding position-limit mechanism 400 is returned to initial position.Therefore, present invention achieves stably conveying axletree 600, Ke Yiyou
Effect controls the speed that axletree 600 is turned to feeding area.
In the present embodiment, axletree immersion type ultrasonic test equipment loading and unloading equipment also includes control device, control device
Have or not signal control the first servomotor 401 that the supervising device of axletree sends, the first servomotor 401 according to monitoring area to be checked
Spacing material toggling piece 404 is controlled to carry out rotating material toggling or homing action by controlling drive lead screw 402.
Control device passes through to control the positive and negative spacing material toggling piece 404 of control that transfers of the first servomotor 401 to carry out rotating material toggling
Or homing action, specially：When monitoring device detects area's no axletree to be checked, the first servomotor 401 is controlled to drive transmission
Screw mandrel 402,405 drives described spacing material toggling piece 404 to rotate material toggling, so that an axletree is turned in area to be checked；Screw shell 403
When moving to stroke dead point on turn-screw 402, the first limit switch feeds back signal to control device, and control device sends letter
Number control the first servomotor 401 invert, the first servomotor 401 drive turn-screw 402 complete homing action, screw shell
403 counter motions on drive lead screw 402, when screw shell 403 reaches start of a run, the second limit switch feeds back signal to
Control device controls the first servomotor 401 to stop operating；When monitoring device detects area to be checked and has axletree, control described limit
First servomotor 401 of position allocation mechanism quits work, and sends out until described monitoring device detects area to be checked no axletree again
Go out next group instruction.
As a kind of preferred embodiment, this two guide rails 200 are slidedly assemblied on described workbench 1 respectively, and institute
Stating two guide rails 200 can be with slide in opposition.By adjusting the distance between two guide rails 200, so that guide rail 200 can
To support the axletree 600 of different length.More preferably, beam is also provided with block 500, reduces axletree 600 to block 500
Impact.
As shown in Fig. 2 Fig. 2 shows the structural representation of crossbeam 1, the two ends of this crossbeam 1 are respectively arranged with column 2, lead to
Cross column 2 and achieve the support to crossbeam 1；And guide rail 11 and tooth bar 12 are provided with crossbeam 1, this guide rail 11 be used for traversing
Mechanism coordinates.
As shown in figure 3, Fig. 3 shows the schematic diagram of transverse-moving mechanism, this transverse-moving mechanism includes movable plate, and this movable plate sets
It is equipped with guide rail 11 slide block, this guide rail 11 slide block achieves transverse-moving mechanism on guide rail 11 with guide rail 11 slidable fit on crossbeam 1
Slip.When transverse-moving mechanism slides, it is driven by first driving means, this first driving means includes being arranged on crossbeam
Tooth bar 12 on 1, and it is arranged on the tooth bar 12 that the second driving means 8 include being arranged on crossbeam 1, and it is arranged on described horizontal stroke
Motor 13 on telephone-moving structure, and the gear being matched with described tooth bar 12 is provided with the output shaft of described motor 13
14.When needing traversing, rotated by motor 13, band moving gear 14 rolls on tooth bar 12, and then drive Traverse Displacement Unit 3 in horizontal stroke
Slide on beam 1.
With continued reference to Fig. 3, the retractor device 9 that the present embodiment provides includes：Mechanical arm with described movable plate slidable fit
5, described movable plate is provided with installing plate 31, described installing plate 31 is fixed with motor 7, and described motor 7 is connected with screw thread
Bar, described mechanical arm 5 is provided with the nut matching with described threaded rod.Specifically, this retractor device includes symmetrically sliding
It is assemblied in the mechanical arm 5 of movable plate both sides, is connected by a fixed plate 4 between two mechanical arms 5, this fixed plate 4 is arranged
There is nut；The top of movable plate is provided with installing plate 31, and this installing plate 31 is provided with motor 7, and the output shaft of motor 7 connects
There is threaded rod 9, drive the rotation of threaded rod by motor, thus driving mechanical arm 5 vertically to slide it is achieved that mechanical arm
5 flexible.
As shown in Figures 4 and 5, the end of each mechanical arm 5 is connected with manipulator 6, this manipulator 6 there is a bottom
Seat, one end of base seizes plate 61 for arc, and other end slidable fit seizes round pawl 62.Specifically, the other end of this base
It is provided with the slide rail of arc, seize round pawl 62 and be slidedly assemblied in the slide rail of this arc, and slidably, by the second driving means
8 drivings seize round pawl 62 and slide in this slide rail, and this second driving means 8 specifically includes the motor 81 being arranged on base, electricity
It is provided with housing 99 outside machine 81, described motor 81 is connected with screw rod 82, the described arc external side setting seizing round pawl 62
There is the tooth 621 matching with described screw rod 82.When motor 81 rotates, screw rod 82 is driven to rotate, the spiral shell on screw rod 82
Line matches with seizing the tooth 621 on round pawl 62, and promotion seizes round pawl 62 and slides, and realizes the opening and closing of manipulator 6, to realize to car
The crawl of axle and putting down.
Wherein, it is provided with monitoring device in the lower end of manipulator 6, provide signal by this detection means to control device,
In concrete setting, this monitoring device is optoelectronic switch.As it was previously stated, control device passes through just controlling the first servomotor 401
Invert and to control spacing material toggling piece to carry out rotation material toggling or homing action, the also interlocking for arranging each operating procedure further provides
Condition, whole machine automaticity can further improve.
Understand the structure of the feeding device that above-described embodiment provides for convenience, with reference to specific embodiment, it is tied
Structure is described in detail.
In feeding, first, Traverse Displacement Unit 3 moves to one end of crossbeam 1, and the top positioned at the axletree needing feeding,
Now, manipulator 6 is in the state opened.Retractor device extends downwardly from so that manipulator 6 wraps axletree afterwards, afterwards, leads to
Crossing the second driving means 8 drives manipulator 6 to close up and capture axletree, and after crawl, retractor device shrinks, and first driving means drive
Traverse Displacement Unit 3 starts to slide on crossbeam 1, and above tank, afterwards, retractor device reaches desired position, the second drive
Dynamic device 8 drives manipulator 6 to open, and axletree is placed in screw clamp and is detected a flaw, and retractor device bounces back.After the completion of flaw detection,
Retractor device extends downwardly from so that manipulator 6 wraps axletree, afterwards, drives manipulator 6 to close up by the second driving means 8
And capturing axletree, after crawl, retractor device shrinks, and first driving means drive Traverse Displacement Unit 3 to slide in crossbeam 1 needs blanking
On the guide rail of device.
By foregoing description as can be seen that the present embodiment provides feeding device to facilitate crawl and the feeding of axletree, carry
The high efficiency of axletree flaw detection.
When specifically used, its step is：
1st, sky handlebar one group of axletree to be detected (as 12 same specifications) puts into axletree storage rack of not detecting a flaw；
2nd, manipulator 6 (manipulator of feeding to defectoscope) moves to axletree storage rack of not detecting a flaw, i.e. feeding device 10
Material waiting section, begins to decline, and limit sensors start after setting position is detected to clamp axletree, rise and move on defectoscope
Side, declines, after limit sensors detect setting position, clamp system unclamps, and discharges axletree.On the other hand, due to manipulator 6
Lower end be provided with optoelectronic switch, the feedback of status that axletree has or not is given control device by this optoelectronic switch, as it was previously stated, control
Device passes through to control the positive and negative spacing material toggling piece of control that transfers of the first servomotor 401 to carry out rotating material toggling or homing action.
3rd, start to detect a flaw
4th, after the completion of detecting a flaw, manipulator 2 (defectoscope completes the manipulator of axletree storage rack to flaw detection) moves to defectoscope
Top, begins to decline, and limit sensors start after setting position is detected to clamp axletree, rises and mobile flaw detection completes axletree and deposits
Put above frame, decline, after limit sensors detect position, clamp system unclamps, discharge axletree, axletree is placed on storage rack
On, automatically roll backward, now need manually to identify result of detection on axletree.Meanwhile, step 2 repeats.
5th, after the completion of optoelectronic switch detects whole axletree flaw detections, stopping action, flaw detection is completed axletree and deposits by overhead traveling crane
Axletree on frame hangs out.Flaw detection is qualified and underproof hangs onto corresponding deposit position respectively.
By foregoing description as can be seen that the present invention provide a kind of d-axis type component immersion type ultrasonic test equipment
Loading and unloading equipment, the workbench due to feeding device is divided into storing area and neighbouring mobile device by pan feeding position-limit mechanism
Area to be checked, storing area is provided with the d-axis type component reducing gear making the d-axis type component of rolling slow down, and makes d-axis class zero
Part reduces along the rolling speed that the platform rail tilting moves, it is to avoid d-axis type component is bruised, and can make d-axis type component
Deceleration scroll one by one near pan feeding position-limit mechanism, and pan feeding position-limit mechanism by can by the d-axis type component of above-mentioned storing area by
Root overturns to area to be checked it is ensured that d-axis type component is entered flaw detection machine testing by mobile device by root crawl, it is to avoid heavier-weight
Being damaged in handling process in loading and unloading of d-axis type component, improve the feeding automation journey of d-axis type component
Degree, and compact equipment is simple, low cost.While realizing axletree automatic loading/unloading, greatly reduce overhead traveling crane using frequency
Rate, and improve operating efficiency, improve the security performance of equipment.
These are only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and
Any modification, equivalent and improvement of being made within principle etc., should be included within the scope of the present invention.
Claims (10)
1. a kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment, including：Convey d-axis class zero to be checked
The pay-off of part, by d-axis type component immerse immersion type ultrasonic test equipment in mobile device and conveying inspection after d-axis
The blanking device of type component；It is characterized in that, described pay-off includes：The work being tiltedly installed with two closed slides is put down
Platform, described workbench is divided into storing area and the area to be checked of neighbouring mobile device by pan feeding position-limit mechanism, and described storing area sets
There is the d-axis type component reducing gear that the d-axis type component making rolling slows down；Described pan feeding position-limit mechanism is used for storing area
D-axis type component overturn to area to be checked by root.
2. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 1, its feature
It is, described pan feeding position-limit mechanism includes the first servomotor, drive lead screw, screw shell and spacing material toggling piece, described transmission
Screw mandrel is driven by described first servomotor, and the rotary motion of described drive lead screw is by the axial direction of sheathed screw shell thereon
Displacement limits；Described spacing material toggling piece is integrally assemblied on turn-screw, and the shift fork set by described spacing material toggling piece has
Groove with the cooperation of d-axis type component.
3. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 2, its feature
It is, the loading and unloading equipment of described d-axis type component immersion type ultrasonic test equipment also includes control device, described control
Device controls described first servomotor, institute according to the signal that the supervising device that monitoring area to be checked has or not d-axis type component sends
Stating the first servomotor controls spacing material toggling piece to carry out rotating material toggling or homing action by controlling drive lead screw.
4. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 3, its feature
It is, described control device control controls spacing material toggling piece to carry out rotating material toggling or homing action tool by controlling drive lead screw
Body is：When monitoring device detects area to be checked no d-axis type component, described first servomotor is controlled to drive drive lead screw
Drive described spacing material toggling piece to rotate material toggling, so that a d-axis type component is turned in area to be checked；In the inspection of described monitoring device
When measuring area to be checked and having d-axis type component, described first servomotor is controlled to drive drive lead screw to drive described spacing material toggling piece
Spinning reduction.
5. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 4, its feature
It is, described mobile device includes：Support column, crossbeam；It is assemblied in the transverse-moving mechanism on described crossbeam；Drive described transverse-moving mechanism
The first driving means slided；It is arranged on telescoping mechanism that is on described transverse-moving mechanism and can vertically stretching；Drive institute
State the second driving means that telescoping mechanism stretches；It is arranged on two clamping manipulators on described telescoping mechanism；Drive described machine
Tool hand captures the 3rd driving means of d-axis type component.
6. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 5, its feature
It is, described transverse-moving mechanism is movable plate, and described movable plate is provided with slide block, described crossbeam is provided with and slides with described guide rail
The guide rail that block matches；Described first driving means include the tooth bar being arranged on crossbeam, and are arranged on described transverse-moving mechanism
On the 3rd servomotor, and be provided with, on the output shaft of described 3rd servomotor, the gear matching with described tooth bar.
7. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 5, its feature
It is, described telescoping mechanism includes installing the mounting seat of the second driving means on movable plate, with the activity assembling of described movable plate
Mechanical arm base, drives the second driving means of the upper and lower stretching motion of mechanical arm；Described second driving means include being arranged on shifting
The 4th servomotor on dynamic plate, the threaded rod being connected with described 4th servomotor, be arranged on mechanical arm base with described
The screwed hole that threaded rod matches.
8. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 5, its feature
It is, described manipulator includes：Base, one end of described base is provided with arc and seizes plate, and other end activity is equipped with arc
Seize round pawl, also include driving described in seize the 3rd driving means that round pawl slides, described 3rd driving means include：Setting
Helical worm is connected with the 5th servomotor on described base, and described 5th servomotor, described seizes round pawl
Arc external side is provided with the tooth matching with described helical worm；Seize round pawl described in driving in described 3rd driving means to slide
When dynamic, described seize round pawl and described arc and seize plate surround the circular ring structure picking up d-axis type component；Described monitoring device
It is arranged at the lower end of manipulator.
9. the loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment according to claim 8, its feature
It is, described monitoring device is optoelectronic switch.
10. the loading and unloading of the d-axis type component immersion type ultrasonic test equipment according to any one of claim 1-8 set
For it is characterised in that described blanking device includes：It is tiltedly installed with the workbench of two closed slides, described workbench
On the high-end neighbouring mobile device of guide rail；D-axis type component deceleration device, described work are provided with described workbench guide rail
Make platform edges along the collecting tank being provided with collection remaining liq；Two guide rails of described feeding device and blanking device slide dress respectively
Fit on described workbench, and described two guide rail spacing can be adjusted according to d-axis type component length；Described treat
Inspection area low side is provided with buffer；The gradient setting scope of the guide rail of described feeding device and/or blanking device 1～
Between 5 °.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610794719.6A CN106395235B (en) | 2016-08-31 | 2016-08-31 | A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment |
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| CN201610794719.6A CN106395235B (en) | 2016-08-31 | 2016-08-31 | A kind of loading and unloading equipment of d-axis type component immersion type ultrasonic test equipment |
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| CN106395235B CN106395235B (en) | 2018-10-30 |
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| CN107367623A (en) * | 2017-08-16 | 2017-11-21 | 中机精密成形产业技术研究院（安徽）股份有限公司 | A kind of bar automatic flaw detection apparatus |
| CN108045928A (en) * | 2017-11-27 | 2018-05-18 | 马鞍山云林百成机械制造有限公司 | Cylinder blank transfer device |
| CN108426946A (en) * | 2018-05-11 | 2018-08-21 | 林再颐 | A kind of RC axial loading column device in architectural engineering |
| CN111703851A (en) * | 2020-06-19 | 2020-09-25 | 杜富明 | Metal pipe convenient-to-control real-time feeding mechanism |
| CN112578021A (en) * | 2020-12-11 | 2021-03-30 | 盐城环纳智能科技有限公司 | Water immersion type ultrasonic detector for rapidly detecting high-pressure seamless gas cylinder |
| CN113252786A (en) * | 2021-06-08 | 2021-08-13 | 南京钢铁股份有限公司 | Steel sheet hand-held type ultrasonic detection device |
| CN117761082A (en) * | 2023-11-10 | 2024-03-26 | 江苏长风波纹管有限公司 | Linkage type inner cavity detection equipment for corrugated pipe machining production |
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| CN111703851B (en) * | 2020-06-19 | 2021-07-16 | 绍兴市瑾杰机械有限公司 | Metal pipe convenient-to-control real-time feeding mechanism |
| CN112578021A (en) * | 2020-12-11 | 2021-03-30 | 盐城环纳智能科技有限公司 | Water immersion type ultrasonic detector for rapidly detecting high-pressure seamless gas cylinder |
| CN113252786A (en) * | 2021-06-08 | 2021-08-13 | 南京钢铁股份有限公司 | Steel sheet hand-held type ultrasonic detection device |
| CN113252786B (en) * | 2021-06-08 | 2024-05-14 | 南京钢铁股份有限公司 | Steel plate handheld ultrasonic detection device |
| CN117761082A (en) * | 2023-11-10 | 2024-03-26 | 江苏长风波纹管有限公司 | Linkage type inner cavity detection equipment for corrugated pipe machining production |
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