CN106393684A - 3D printing production device and weaving method improved by combining textile manufacturing principle - Google Patents

3D printing production device and weaving method improved by combining textile manufacturing principle Download PDF

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Publication number
CN106393684A
CN106393684A CN201610854382.3A CN201610854382A CN106393684A CN 106393684 A CN106393684 A CN 106393684A CN 201610854382 A CN201610854382 A CN 201610854382A CN 106393684 A CN106393684 A CN 106393684A
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China
Prior art keywords
printer
laser
weaving
photosensitive resin
shuttle
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CN201610854382.3A
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Chinese (zh)
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CN106393684B (en
Inventor
祝成炎
权利军
田伟
李丹丹
周慧慧
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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Priority to CN201610854382.3A priority Critical patent/CN106393684B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C9/00—Healds; Heald frames
    • D03C9/06—Heald frames
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00—Details or constructional features not specially adapted for looms of a particular type
    • D03D49/24—Mechanisms for inserting shuttle in shed
    • D03D49/26—Picking mechanisms, e.g. for propelling gripper shuttles or dummy shuttles
    • D03D49/38—Picking sticks; Arresting means therefor

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)

Abstract

The invention discloses a 3D printing production device and weaving method improved by combining the textile manufacturing principle. The 3D printing production device comprises a rack. Heald frames, a beating-up rod and a shuttle are sequentially installed on the rack from top to bottom. A 3D printer is further installed on the rack. Shuttle throwing holes are formed in the side wall surfaces of the two sides of the 3D printer. A liquid containing tank is installed in the 3D printer. A lifting device is installed in the position, below the shuttle, of the bottom surface in the liquid containing tank. A lifting platform is installed on the lifting device. Two laser transilluminators are further symmetrically installed in the positions, above the 3D printer, of the rack, by means of the installation positions of the two laser transilluminators, a 15-degree angle can be formed between the projection angle of each laser transilluminator and the beating-up rod, and the two laser transilluminators can project out overlapping projections in the same shape on the lifting platform. According to the 3D printing production device and weaving method improved by combining the textile manufacturing principle, the problem that the strength of formed photosensitive resin is insufficient is effectively solved, the production cycle is greatly shortened, and the product production technology processes are decreased.

Description

A kind of combination weaving manufacturing theory improved 3D printing process units and method for weaving
Technology contents
The present invention relates to a kind of combine weaving manufacturing theory improved 3D printing process units and method for weaving.
Background technology
3D technology developed rapidly in recent years, and brought worldwide manufacturing industry revolution, and parts design in the past is complete Depend on production technology can realize, and this production thinking is overturned in the appearance of 3D printer, this makes enterprise produce part When do not consider further that production technology problem, the design of any complicated shape all can be realized by 3D printer.
Content of the invention
Present invention aim at providing a kind of combination weaving manufacturing theory improved 3D printing process units and method for weaving. The present invention effectively solve after photosensitive resin molding by force hypodynamic problem so that photosensitive resin is no longer dull；Do not affecting It is also fully utilized by rapid shaping side from modelling to production for the 3D printer while normal work of 3D printer Formula, substantially reduces the production cycle, decreases the technological process of production of product so that the product of design is ensureing exterior appearance It is provided with high-tenacity and multi-functional feature simultaneously, greatly enriches the scope of application of 3D printing product, breach 3D and beat The bottleneck that print product cannot use in some fields, has very big realistic meaning.
The present invention be employed technical scheme comprise that to solve above-mentioned technical problem：
A kind of combine weaving manufacturing theory improved 3D printing process units, including frame, in described frame from top to bottom according to Secondary 2 heald frames, 1 beating bar, 1 shuttle are installed, in described frame be located at heald frame below be also equipped with 3D printer, and The top that described shuttle is located in described 3D printer；All offer on the side wall of described 3D printer both sides and throw a spear Hole, and described shoot-in hole is located at sustained height with shuttle；In described 3D printer, liquid holding groove is installed；Under described shuttle The liquid holding groove inner bottom surface of side is provided with the lowering or hoisting gear being fabricated by using electro-motor and threaded rod；On described lowering or hoisting gear Hoistable platform is installed, and described hoistable platform is located at below shuttle；Also symmetrical in frame above described 3D printer 2 laser transilluminators are installed, and the installation site of 2 described laser transilluminators be can make crevice projection angle respectively with beating bar In 15 degree of angles, and can make 2 laser transilluminators that same shape and the projection overlapping are projected on hoistable platform.
A kind of combination weaving manufacturing theory improved 3D printing method for weaving, comprises the steps：First by photosensitive resin Put in the liquid holding groove of described process units, using the height that lowering or hoisting gear controls hoistable platform, photosensitive resin immersion and do not rise The height of fall one synusia of platform upper surface；Beaten using the Kong Houyu 3D that spool introducing warp thread 1 is each passed through on described 2 heald frames The hoistable platform of print machine is connected, by moving horizontally 2 heald frames, after so that 2 heald frames of itself lower overlap is moved horizontally no longer Lead on 2 heald frames to be formed opening between warp thread after overlap no longer overlap, recycle shoot-in hole on 3D printer and described The aperture position that shuttle wefting insertion is formed by warp thread, moves downward formation beating followed by described beating bar, and beating completes Afterwards described beating bar is extracted out, so just define a set of weaving motion；Described 3D printer is according to designing in advance Figure using laser transilluminator according to the mode successively printing come printer model, the shape of wherein every layer section is exactly laser projections Device projects the shape on 3D printer hoistable platform that is to say, that laser projecting apparatus projects on 3D printer hoistable platform Shape determines the shape of every layer of section, and such print job is carried out with manufacturing motion cycle, will be continuously solid on hoistable platform Change superposition photosensitive resin and interweave through weft yarn so that braiding through weft yarn solidification photosensitive resin in continuous distribution；Wherein every Print one layer of section just to decline to ensure the liquid photosensitive resin that one layer of slice thickness is only had on hoistable platform using lowering or hoisting gear.
Described print job with manufacturing the method that carries out of motion cycle is：Complete weaving fortune in the interval of 3D printing work Dynamic.
Described warp thread adopts the carbon fiber warp thread of conduction or the high-strength polyethylene warp thread of resistance to strong illumination.
Described photosensitive resin adopts UV photosensitive resin（MakerJuice company provides）.
The invention has the beneficial effects as follows：One kind of the present invention combine weaving manufacturing theory improved 3D printing process units and Method for weaving, using photocuring（SLA）The 3D printer of molding mode is woven into solidification with reference to the method for weaving of loom yarn Photosensitive resin in.The operation principle of wherein said photocuring 3D printing is；Make threedimensional model first in graphics software, Then recycle Slice Software that model is cut into slices in the height direction, so will obtain model cutting on differing heights Face figure, then the liquid photosensitive resin that every layer cross section figure is projected on hoistable platform by laser projecting apparatus makes it solidify, superposition The photosensitive resin of these solidifications will obtain and the consistent mock-up that designs a model, and completes print procedure.Used by the present invention Material is photosensitive resin and yarn.The photosensitive resin using at present mainly has polyacrylic resin, epoxy resin but these resins Strength not fully up to expectations, mostly can not meet our mechanical property requirements to shaped object, this allows for making of 3D printing With being limited by very large.Therefore can realize printing during 3D printing with braiding simultaneously in conjunction with woven technology of weaving Carry out to meet shaped object high-tenacity, multi-functional requirement.The present invention effectively solves after photosensitive resin molding strength not The problem of foot is so that photosensitive resin is no longer dull；It is also fully utilized by 3D while not affecting the normal work of 3D printer Rapid shaping mode from modelling to production for the printer is convenient from product design to rapid shaping meeting people Also the demand of personalization of product is met while design concept；Also improve product mechanical property, substantially reduce production simultaneously In the cycle, decrease the technological process of production of product.Secondly present invention takes full advantage of high-tenacity yarn and functional fiber Premium properties is so that the product of design is provided with high-tenacity and multi-functional feature, greatly while ensureing exterior appearance The scope of application enriching 3D printing product, breach the bottleneck that 3D printing product cannot use in some fields, have very Big realistic meaning.
Brief description
Fig. 1 is the structural representation of the present invention.
Specific embodiment
Embodiment 1
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing process units as shown in figure 1, including frame, described Frame（In figure is not shown）On be sequentially installed with 2 heald frames, 4,1 shuttle 5 of 2,1 beating bar from top to bottom, in described frame It is also equipped with 3D printer 9 below heald frame 2, and described shuttle 5 is located at the top in described 3D printer 9；Described The side wall of 3D printer 9 both sides on all offer shoot-in hole 8, and described shoot-in hole 8 is located at sustained height with shuttle 5； In described 3D printer 9, liquid holding groove 10 is installed；Liquid holding groove 10 inner bottom surface of described shuttle 5 lower section is provided with using electronic The lowering or hoisting gear 7 that motor and threaded rod are fabricated by；Hoistable platform 6 is provided with described lowering or hoisting gear 7, and described lifting Platform 6 is located at below shuttle 5；Also it is symmetrically installed with 2 laser transilluminators 3 in the described frame of 3D printer 9 top, and institute The installation site of the 2 laser transilluminators 3 stated is to make crevice projection angle be in 15 degree of angles with beating bar 4 respectively, and can make 2 laser Transilluminator projects same shape and the projection overlapping on hoistable platform 6.
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing method for weaving, comprises the steps：First Liquid UV photosensitive resin is put in the liquid holding groove 10 of described process units, control the height of hoistable platform 6 using lowering or hoisting gear 7 UV photosensitive resin immersion is made not have the height of hoistable platform 6 one synusia of upper surface；Using warp thread spool（In figure is not shown）By height Density polyethylene warp thread 1 is through tensioner（In figure is not shown）After make high-strength polyethylene warp thread 1 be each passed through described 2 heald frames The hoistable platform 6 of the Kong Houyu 3D printer 9 on 2 is connected, and by moving horizontally 2 heald frames 2, makes 2 of itself lower overlap Lead to form opening between high-strength polyethylene warp thread 1 on 2 heald frames 2 after heald frame 2 is no longer overlapping after moving horizontally, recycle 3D Shoot-in hole 8 on printer 9 is by weft yarn spool（In figure is not shown）On weft yarn 5 introduce shuttle, wefting insertion pass through high-strength polyethylene The aperture position that warp thread 1 is formed, moves downward formation beating followed by described beating bar 4, using cutting latitude after the completion of beating Device（In figure is not shown）Cut short weft yarn, and described beating bar 4 is extracted out, so just define a set of weaving motion；Described 3D printer 9 according to the figure designing in advance using laser transilluminator 3 according to the mode successively printing come printer model, wherein The shape of every layer of section is exactly shape that laser projecting apparatus 3 projects on 3D printer hoistable platform 6 that is to say, that laser projections The shape that device 3 projects on 3D printer hoistable platform 6 determines the shape of every layer of section, and such print job follows with manufacturing motion Ring is carried out, and continuously will solidify superposition UV photosensitive resin on hoistable platform and interweave through weft yarn so that weave exists through weft yarn Continuous distribution in the UV photosensitive resin of solidification；Wherein often print one layer of section just to decline to ensure hoistable platform using lowering or hoisting gear The liquid UV photosensitive resin of upper only one layer of slice thickness.Described print job with manufacturing the method that carries out of motion cycle is： Complete weaving motion in the interval of 3D printing work.
Due in the present embodiment when laser projecting apparatus 3 to hoistable platform 6 projection shadow when warp thread 1 can block from side projection The shadow coming over, this will lead to a part of liquid photosensitive resin to cannot get illumination and cannot solidify, and therefore we are using symmetrical Double shadow projections（2 laser transilluminators 3 are installed）, so it is ensured that bright resin liquid is completely illuminated and complete to solidify, Also utilize simultaneously illumination curing this period complete a set of weaving motion so that yarn solidification photosensitive resin in energy It is uniformly distributed.
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing process units and method for weaving, solid using light Change（SLA）The 3D printer of molding mode is uniformly distributed to the photosensitive of solidification high-tenacity yarn with reference to the weaving principle of loom In resin.The method effectively solve after photosensitive resin molding by force hypodynamic problem so that photosensitive resin is no longer dull；? It is also fully utilized by 3D printer quick from modelling to production while the normal work not affecting 3D printer Molding mode, also meets personalization of product while meeting convenient design theory from product design to rapid shaping for the people Demand；Also improve product mechanical property, substantially reduce the production cycle simultaneously, decrease the technological process of production of product.Its Secondary the present embodiment takes full advantage of the premium properties of high-strength yarn and functional yarn so that the product of design is ensureing outward appearance It is provided with high-tenacity and multi-functional feature while pattern, greatly enriches the scope of application of 3D printing product, break through The bottleneck that 3D printing product cannot use in some fields, has a very big realistic meaning.
Embodiment 2
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing process units as shown in figure 1, including frame, described Frame（In figure is not shown）On be sequentially installed with 2 heald frames, 4,1 shuttle 5 of 2,1 beating bar from top to bottom, in described frame It is also equipped with 3D printer 9 below heald frame 2, and described shuttle 5 is located at the top in described 3D printer 9；Described The side wall of 3D printer 9 both sides on all offer shoot-in hole 8, and described shoot-in hole 8 is located at sustained height with shuttle 5； In described 3D printer 9, liquid holding groove 10 is installed；Liquid holding groove 10 inner bottom surface of described shuttle 5 lower section is provided with using electronic The lowering or hoisting gear 7 that motor and threaded rod are fabricated by；Hoistable platform 6 is provided with described lowering or hoisting gear 7, and described lifting Platform 6 is located at below shuttle 5；Also it is symmetrically installed with 2 laser transilluminators 3 in the described frame of 3D printer 9 top, and institute The installation site of the 2 laser transilluminators 3 stated is to make crevice projection angle be in 15 degree of angles with beating bar 4 respectively, and can make 2 laser Transilluminator projects same shape and the projection overlapping on hoistable platform 6.
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing method for weaving, comprises the steps：First Liquid UV photosensitive resin is put in the liquid holding groove 10 of described process units, control the height of hoistable platform 6 using lowering or hoisting gear 7 UV photosensitive resin immersion is made not have the height of hoistable platform 6 one synusia of upper surface；Using warp thread spool（In figure is not shown）By height Density polyethylene warp thread 1 is through tensioner（In figure is not shown）The carbon fiber warp thread 1 making conduction afterwards is each passed through described 2 heald frames The hoistable platform 6 of the Kong Houyu 3D printer 9 on 2 is connected, and by moving horizontally 2 heald frames 2, makes 2 of itself lower overlap Lead to form opening between conductive carbon fiber warp thread 1 on 2 heald frames 2 after heald frame 2 is no longer overlapping after moving horizontally, recycle 3D Shoot-in hole 8 on printer 9 is by weft yarn spool（In figure is not shown）On weft yarn 5 introduce shuttle, wefting insertion passes through conductive carbon fiber The aperture position that warp thread 1 is formed, moves downward formation beating followed by described beating bar 4, using cutting latitude after the completion of beating Device（In figure is not shown）Cut short weft yarn, and described beating bar 4 is extracted out, so just define a set of weaving motion；Described 3D printer 9 according to the figure designing in advance using laser transilluminator 3 according to the mode successively printing come printer model, wherein The shape of every layer of section is exactly shape that laser projecting apparatus 3 projects on 3D printer hoistable platform 6 that is to say, that laser projections The shape that device 3 projects on 3D printer hoistable platform 6 determines the shape of every layer of section, and such print job follows with manufacturing motion Ring is carried out, and continuously will solidify superposition UV photosensitive resin on hoistable platform and interweave through weft yarn so that weave exists through weft yarn Continuous distribution in the UV photosensitive resin of solidification；Wherein often print one layer of section just to decline to ensure hoistable platform using lowering or hoisting gear The liquid UV photosensitive resin of upper only one layer of slice thickness.Described print job with manufacturing the method that carries out of motion cycle is： Complete weaving motion in the interval of 3D printing work.
Due in the present embodiment when laser projecting apparatus 3 to hoistable platform 6 projection shadow when warp thread 1 can block from side projection The shadow coming over, this will lead to a part of liquid photosensitive resin to cannot get illumination and cannot solidify, and therefore we are using symmetrical Double shadow projections（2 laser transilluminators 3 are installed）, so it is ensured that bright resin liquid is completely illuminated and complete to solidify, Also utilize simultaneously illumination curing this period complete a set of weaving motion so that yarn solidification photosensitive resin in energy It is uniformly distributed.
One kind of the present embodiment combines weaving manufacturing theory improved 3D printing process units and method for weaving, solid using light Change（SLA）The 3D printer of molding mode is uniformly distributed to the photosensitive of solidification high-tenacity yarn with reference to the weaving principle of loom In resin.The method effectively solve after photosensitive resin molding by force hypodynamic problem so that photosensitive resin is no longer dull；? It is also fully utilized by 3D printer quick from modelling to production while the normal work not affecting 3D printer Molding mode, also meets personalization of product while meeting convenient design theory from product design to rapid shaping for the people Demand；Also improve product mechanical property, substantially reduce the production cycle simultaneously, decrease the technological process of production of product.Its Secondary the present embodiment takes full advantage of the premium properties of high-strength yarn and functional yarn so that the product of design is ensureing outward appearance It is provided with high-tenacity and multi-functional feature while pattern, greatly enriches the scope of application of 3D printing product, break through The bottleneck that 3D printing product cannot use in some fields, has a very big realistic meaning.

Claims (5)

1. a kind of combine weaving manufacturing theory improved 3D printing process units, including frame it is characterised in that：Described frame On be sequentially installed with 2 heald frames from top to bottom（2）, 1 beating bar（4）, 1 shuttle（5）, described frame is located at heald frame （2）Lower section is also equipped with 3D printer（9）, and described shuttle（5）Positioned at described 3D printer（9）Interior top；Described 3D printer（9）Shoot-in hole is all offered on the side wall of both sides（8）, and described shoot-in hole（8）With shuttle（5）It is located at same One height；Described 3D printer（9）Liquid holding groove (10) is inside installed；Described shuttle（5）Liquid holding groove (10) inner bottom of lower section Face is provided with the lowering or hoisting gear being fabricated by using electro-motor and threaded rod（7）；Described lowering or hoisting gear（7）On liter is installed Fall platform（6）, and described hoistable platform（6）Positioned at shuttle（5）Lower section；Described 3D printer（9）In the frame of top also It is symmetrically installed with 2 laser transilluminators（3）, and 2 described laser transilluminators（3）Installation site be crevice projection angle can be made to divide Not with beating bar（4）In 15 degree of angles, and 2 laser transilluminators can be made in hoistable platform（6）On project same shape and coincidence Projection.
2. a kind of manufacturing theory improved 3D printing method for weaving of weaving that combines as claimed in claim 1 is it is characterised in that wrap Include following steps：First photosensitive resin is put into the liquid holding groove of described process units（10）In, using lowering or hoisting gear（7）Control and rise Fall platform（6）Height make photosensitive resin immersion not have hoistable platform（6）The height of one synusia of upper surface；Introduced using spool Warp thread（1）It is each passed through described 2 heald frames（2）On Kong Houyu 3D printer（9）Hoistable platform（6）It is connected, by level Mobile 2 heald frames（2）, make itself lower 2 overlapping heald frames（2）After moving horizontally no longer overlap after lead to 2 heald frames（2）On Warp thread（1）Between formed opening, recycle 3D printer（9）On shoot-in hole（8）With described shuttle（5）Wefting insertion passes through warp thread （1）The aperture position being formed, followed by described beating bar（4）Move downward formation beating, will be described after the completion of beating Beating bar（4）Extract out, so just define a set of weaving motion；Described 3D printer（9）According to the figure designing in advance Using laser transilluminator（3）Mode according to successively printing carrys out printer model, and the shape of wherein every layer section is exactly laser projections Device（3）Project 3D printer hoistable platform（6）On shape that is to say, that laser projecting apparatus（3）Project 3D printer liter Fall platform（6）On shape determine every layer section shape, such print job with manufacture motion cycle carry out, will continuously exist Superposition photosensitive resin is solidified on hoistable platform and interweaves through weft yarn so that weave is continuous in the photosensitive resin solidifying through weft yarn Distribution；Wherein often print one layer of section just to decline to ensure the liquid that one layer of slice thickness is only had on hoistable platform using lowering or hoisting gear State photosensitive resin.
3. a kind of combination is weaved the method for weaving of manufacturing theory improved 3D printing composite as claimed in claim 2, its It is characterised by, the method that described print job is carried out with manufacture motion cycle is：Complete to weave in the interval of 3D printing work Motion.
4. a kind of combination is weaved the method for weaving of manufacturing theory improved 3D printing composite as claimed in claim 2, its It is characterised by, described warp thread（1）Carbon fiber warp thread or high-strength polyethylene warp thread using the conduction of resistance to strong illumination.
5. a kind of combination is weaved the method for weaving of manufacturing theory improved 3D printing composite as claimed in claim 2, its It is characterised by, described photosensitive resin adopts UV photosensitive resin.
CN201610854382.3A 2016-09-27 2016-09-27 A kind of improved 3D printing process units of combination weaving manufacturing theory and method for weaving Active CN106393684B (en)

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CN106938540A (en) * 2017-05-02 2017-07-11 浙江理工大学 With reference to the photocuring 3D printing process units and preparation method of 3-D solid structure
CN109130185A (en) * 2018-10-25 2019-01-04 哈尔滨工程大学 A kind of rolling-type continuous fiber photocuring 3D printing device
WO2021233905A1 (en) * 2020-05-20 2021-11-25 Danmarks Tekniske Universitet Apparatus and method for manufacturing reinforced 3d printed structures
CN114109044A (en) * 2021-11-25 2022-03-01 浙江大学 3D weaves and prints integration structure construction equipment

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CN103963321A (en) * 2014-05-07 2014-08-06 王瑛玮 Composite material prepared by laser printing
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106938540A (en) * 2017-05-02 2017-07-11 浙江理工大学 With reference to the photocuring 3D printing process units and preparation method of 3-D solid structure
CN109130185A (en) * 2018-10-25 2019-01-04 哈尔滨工程大学 A kind of rolling-type continuous fiber photocuring 3D printing device
WO2021233905A1 (en) * 2020-05-20 2021-11-25 Danmarks Tekniske Universitet Apparatus and method for manufacturing reinforced 3d printed structures
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WO2023093619A1 (en) * 2021-11-25 2023-06-01 浙江大学 Construction apparatus for 3d weaving and printing integrated structure

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