CN111155225A - Three-dimensional jacquard fabric weaving process and three-dimensional jacquard fabric thereof - Google Patents

Three-dimensional jacquard fabric weaving process and three-dimensional jacquard fabric thereof Download PDF

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Publication number
CN111155225A
CN111155225A CN201911407964.7A CN201911407964A CN111155225A CN 111155225 A CN111155225 A CN 111155225A CN 201911407964 A CN201911407964 A CN 201911407964A CN 111155225 A CN111155225 A CN 111155225A
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column
unit cells
dimensional
fabric
unit
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CN201911407964.7A
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Chinese (zh)
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CN111155225B (en
Inventor
于洋
赵清新
郎鸣华
刘成
何定军
严兵
张林强
刘腾达
刘圣强
郭海军
渠新文
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Suzhou Huairen Chemical Fiber Co.,Ltd.
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Jiangsu Aosheng Composite Materials Hi Tech Co ltd
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Priority to CN201911407964.7A priority Critical patent/CN111155225B/en
Publication of CN111155225A publication Critical patent/CN111155225A/en
Priority to PCT/CN2020/114681 priority patent/WO2021135381A1/en
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Publication of CN111155225B publication Critical patent/CN111155225B/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/267Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D10B2321/0211Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides

Abstract

The invention relates to a three-dimensional jacquard fabric weaving process and a three-dimensional jacquard fabric, which comprises the following steps: the method comprises the steps of designing a three-dimensional effect pattern required to be obtained by the fabric, selecting a minimum unit diagram in the four-dimensional continuous pattern, determining the number of heald frames, a threading mode and a lifting mode according to the minimum unit diagram, and circularly weaving warps and wefts made of chemical fiber materials. The fabric of the invention can present 3D effect and is beautiful; the traditional two-dimensional weaving machine can be used for weaving, new special equipment is not needed, and the cost is low; high strength and durability, and can be widely applied to industrial production and living products such as building wall repair, structural member production and the like.

Description

Three-dimensional jacquard fabric weaving process and three-dimensional jacquard fabric thereof
Technical Field
The invention relates to the technical field of weaving, in particular to a three-dimensional jacquard weaving process and a three-dimensional jacquard thereof.
Background
The jacquard fabric is also called as a jacquard fabric, and refers to a weaving method of forming patterns or designs by sinking and floating warp yarns or weft yarns on the surface of the fabric or by staggered change of interweaving according to the regular requirements.
The traditional jacquard fabric is mostly applied to clothes and household fabrics, and the application range of the traditional jacquard fabric is basically used in the living field due to low strength.
The carbon fiber is high-strength high-modulus fiber with carbon content of more than 90 percent, is formed by high-temperature oxidation and carbonization, and is an excellent material for manufacturing high-technology equipment such as aerospace and the like. However, carbon fiber cloth generally has no pattern, is relatively single, and is not beautiful.
Disclosure of Invention
The invention aims to provide a three-dimensional jacquard weaving process.
In order to achieve the purpose, the invention adopts the technical scheme that:
a three-dimensional jacquard fabric weaving process comprises the following steps:
s1, designing a three-dimensional effect pattern required to be obtained by the fabric, wherein the three-dimensional effect pattern is a square continuous pattern,
s2, selecting the minimum unit graph in the four-square continuous pattern,
and S3, determining the heald frame number, the yarn threading mode and the lifting mode according to the minimum unit diagram, and circularly weaving the warps and the wefts made of chemical fiber materials.
Preferably, the minimum unit map of the fabric is changed by enlarging/reducing the warp and weft yarns in equal proportion or changing the density of the warp and weft yarns. Enlarging or reducing the stereoscopic effect presented by the warp and weft yarns in equal proportion, such as a cube enlarged or reduced in equal proportion; the patterns presented by changing the warp and weft density can be changed, for example, the presented patterns are cuboid, rhombohedron and the like.
Further preferably, the minimum unit pattern of the fabric has at least 16.
Preferably, the minimum unit map is divided into n rows × m columns of unit cells, and the upper and lower weaving of the warp and the weft is determined according to the pattern on the unit cells.
Further preferably, the minimum unit map is divided into cells of 30 rows × 16 columns.
Further preferably, in the minimum unit map:
column 1: the unit cells of 1 st, 3 rd, 5 th, 7 th, 16-23 th, 25 th, 27 th and 29 th,
column 2: the unit cells of No. 2, No. 4, No. 6, No. 15, No. 17-24, No. 26, No. 28, No. 30,
column 3: the unit cells of 1 st, 3 rd, 5 th, 14 th, 16 th, 18 th to 25 th, 27 th and 29 th,
column 4: the unit cells of No. 2, No. 4, No. 13, No. 15, No. 17, No. 19-26, No. 28, No. 30,
column 5: the unit cells of 1 st, 3 rd, 12 th, 14 th, 16 th, 18 th, 20 th to 27 th, 29 th,
column 6: the unit cells of items 2, 11, 13, 15, 17, 19, 21-28, 30,
column 7: the unit cells of 1 st, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th to 29 th,
column 8: the unit cells of 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th, 23 th to 30 th,
column 9: cells 1-8, 10, 12, 14, 16, 18, 20, 22,
column 10: the unit cells of the 2 nd to 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th and 30 th,
column 11: the unit cells of 1, 3-10, 12, 14, 16, 18, 20, 29,
column 12: the unit cells of the 2 nd, 4 th to 11 th, 13 th, 15 th, 17 th, 19 th, 28 th and 30 th,
column 13: the unit cells of 1 st, 3 rd, 5-12 th, 14 th, 16 th, 18 th, 27 th and 29 th,
column 14: the unit cells of No. 2, 4, 6-13, 15, 17, 26, 28, 30,
column 15: the unit cells of 1 st, 3 rd, 5 th, 7-14 th, 16 th, 25 th, 27 th and 29 th,
column 16: the 2 nd, 4 th, 6 th, 8-15 th, 24 th, 26 th, 28 th and 30 th unit cells, wherein the weft threads are woven above the warp threads; the other warps are woven above the wefts.
Preferably, the warp and the weft adopt one or more of carbon fiber, glass fiber, aramid fiber, basalt fiber and ultra-high molecular weight polyethylene fiber.
Preferably, the process is performed by weaving on a two-dimensional loom.
One object of the present invention is to provide a three-dimensional jacquard fabric.
In order to achieve the purpose, the invention adopts the technical scheme that:
the three-dimensional jacquard fabric is prepared by the process.
Preferably, the three-dimensional jacquard fabric presents a cubic three-dimensional effect pattern.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages and effects:
1. the fabric can present a 3D effect and is attractive;
2. the traditional two-dimensional weaving machine can be used for weaving, new special equipment is not needed, and the cost is low;
3. high strength and durability, and can be widely applied to industrial production and living products such as building wall repair, structural member production and the like.
Drawings
FIG. 1 is a three-dimensional pattern obtained in the present embodiment;
FIG. 2 is a minimum unit diagram of the present embodiment;
FIG. 3 shows a three-dimensional jacquard fabric produced by the process of this example.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A three-dimensional jacquard fabric weaving process comprises the following steps:
the cubic effect pattern to be obtained by the fabric is designed, and the cubic effect pattern is a tetragonal continuous pattern, as shown in fig. 1.
The minimum unit map (including a cube) in the four-square continuous pattern shown in fig. 1 is selected, the minimum unit map is divided into 30 rows × 16 columns of unit cells, and the upper and lower weaves of the warp and weft are determined according to the pattern on the unit cells, of course, the rows and columns of the unit cells can be enlarged or reduced according to equal proportion, specifically:
as shown in fig. 2: in the minimum unit graph:
column 1: the unit cells of 1 st, 3 rd, 5 th, 7 th, 16-23 th, 25 th, 27 th and 29 th,
column 2: the unit cells of No. 2, No. 4, No. 6, No. 15, No. 17-24, No. 26, No. 28, No. 30,
column 3: the unit cells of 1 st, 3 rd, 5 th, 14 th, 16 th, 18 th to 25 th, 27 th and 29 th,
column 4: the unit cells of No. 2, No. 4, No. 13, No. 15, No. 17, No. 19-26, No. 28, No. 30,
column 5: the unit cells of 1 st, 3 rd, 12 th, 14 th, 16 th, 18 th, 20 th to 27 th, 29 th,
column 6: the unit cells of items 2, 11, 13, 15, 17, 19, 21-28, 30,
column 7: the unit cells of 1 st, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th to 29 th,
column 8: the unit cells of 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th, 23 th to 30 th,
column 9: cells 1-8, 10, 12, 14, 16, 18, 20, 22,
column 10: the unit cells of the 2 nd to 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th and 30 th,
column 11: the unit cells of 1, 3-10, 12, 14, 16, 18, 20, 29,
column 12: the unit cells of the 2 nd, 4 th to 11 th, 13 th, 15 th, 17 th, 19 th, 28 th and 30 th,
column 13: the unit cells of 1 st, 3 rd, 5-12 th, 14 th, 16 th, 18 th, 27 th and 29 th,
column 14: the unit cells of No. 2, 4, 6-13, 15, 17, 26, 28, 30,
column 15: the unit cells of 1 st, 3 rd, 5 th, 7-14 th, 16 th, 25 th, 27 th and 29 th,
column 16: the 2 nd, 4 th, 6 th, 8-15 th, 24 th, 26 th, 28 th and 30 th unit cells, wherein the weft threads are woven above the warp threads; the other warps are woven above the wefts, and the warps and the wefts are distributed at 90 degrees.
The warp and weft made of carbon fiber are circularly woven on a two-dimensional loom, and finally, the jacquard fabric with cubic effect patterns shown in figure 3 is obtained.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. A three-dimensional jacquard fabric weaving process is characterized in that: the method comprises the following steps:
s1, designing a three-dimensional effect pattern required to be obtained by the fabric, wherein the three-dimensional effect pattern is a square continuous pattern,
s2, selecting the minimum unit graph in the four-square continuous pattern,
and S3, determining the heald frame number, the yarn threading mode and the lifting mode according to the minimum unit diagram, and circularly weaving the warps and the wefts made of chemical fiber materials.
2. The stereoscopic jacquard weaving process according to claim 1, characterized in that: the minimum unit diagram of the fabric is transformed by enlarging/reducing the warp and weft yarns in equal proportion or changing the density of the warp and weft yarns.
3. The stereoscopic jacquard weaving process according to claim 1, characterized in that: the minimum unit figures of the fabric are at least 16.
4. The stereoscopic jacquard weaving process according to claim 1, characterized in that: dividing the minimum unit graph into n rows and m columns of unit grids, and determining the up-and-down weaving of warps and wefts according to the patterns on the unit grids.
5. The stereoscopic jacquard weaving process according to claim 4, characterized in that: the minimum unit map is divided into cells of 30 rows by 16 columns.
6. The stereoscopic jacquard weaving process according to claim 5, characterized in that: in the minimum unit graph:
column 1: the unit cells of 1 st, 3 rd, 5 th, 7 th, 16-23 th, 25 th, 27 th and 29 th,
column 2: the unit cells of No. 2, No. 4, No. 6, No. 15, No. 17-24, No. 26, No. 28, No. 30,
column 3: the unit cells of 1 st, 3 rd, 5 th, 14 th, 16 th, 18 th to 25 th, 27 th and 29 th,
column 4: the unit cells of No. 2, No. 4, No. 13, No. 15, No. 17, No. 19-26, No. 28, No. 30,
column 5: the unit cells of 1 st, 3 rd, 12 th, 14 th, 16 th, 18 th, 20 th to 27 th, 29 th,
column 6: the unit cells of items 2, 11, 13, 15, 17, 19, 21-28, 30,
column 7: the unit cells of 1 st, 10 th, 12 th, 14 th, 16 th, 18 th, 20 th, 22 th to 29 th,
column 8: the unit cells of 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th, 23 th to 30 th,
column 9: cells 1-8, 10, 12, 14, 16, 18, 20, 22,
column 10: the unit cells of the 2 nd to 9 th, 11 th, 13 th, 15 th, 17 th, 19 th, 21 th and 30 th,
column 11: the unit cells of 1, 3-10, 12, 14, 16, 18, 20, 29,
column 12: the unit cells of the 2 nd, 4 th to 11 th, 13 th, 15 th, 17 th, 19 th, 28 th and 30 th,
column 13: the unit cells of 1 st, 3 rd, 5-12 th, 14 th, 16 th, 18 th, 27 th and 29 th,
column 14: the unit cells of No. 2, 4, 6-13, 15, 17, 26, 28, 30,
column 15: the unit cells of 1 st, 3 rd, 5 th, 7-14 th, 16 th, 25 th, 27 th and 29 th,
column 16: the 2 nd, 4 th, 6 th, 8-15 th, 24 th, 26 th, 28 th and 30 th unit cells, wherein the weft threads are woven above the warp threads; the other warps are woven above the wefts.
7. The stereoscopic jacquard weaving process according to claim 1, characterized in that: the warp and the weft adopt one or more of carbon fiber, glass fiber, aramid fiber, basalt fiber and ultra-high molecular weight polyethylene fiber.
8. The stereoscopic jacquard weaving process according to claim 1, characterized in that: the process is woven by a two-dimensional weaving machine.
9. A three-dimensional jacquard fabric is characterized in that: prepared by the process of any one of claims 1 to 8.
10. A tridimensional jacquard fabric according to claim 9, characterized in that: the three-dimensional jacquard fabric presents cubic three-dimensional effect patterns.
CN201911407964.7A 2019-12-31 2019-12-31 Three-dimensional jacquard fabric weaving process and three-dimensional jacquard fabric thereof Active CN111155225B (en)

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CN201911407964.7A CN111155225B (en) 2019-12-31 2019-12-31 Three-dimensional jacquard fabric weaving process and three-dimensional jacquard fabric thereof
PCT/CN2020/114681 WO2021135381A1 (en) 2019-12-31 2020-09-11 Weaving process for three-dimensional jacquard fabric and three-dimensional jacquard fabric thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112553744A (en) * 2020-11-30 2021-03-26 陕西华特新材料股份有限公司 Glass fiber mixed fabric and weaving method thereof
WO2021135381A1 (en) * 2019-12-31 2021-07-08 江苏澳盛复合材料科技有限公司 Weaving process for three-dimensional jacquard fabric and three-dimensional jacquard fabric thereof

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WO2021135381A1 (en) * 2019-12-31 2021-07-08 江苏澳盛复合材料科技有限公司 Weaving process for three-dimensional jacquard fabric and three-dimensional jacquard fabric thereof
CN112553744A (en) * 2020-11-30 2021-03-26 陕西华特新材料股份有限公司 Glass fiber mixed fabric and weaving method thereof

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