CN106393250B - A kind of large thin-wall class component processing auxiliary support apparatus and application method - Google Patents
A kind of large thin-wall class component processing auxiliary support apparatus and application method Download PDFInfo
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- CN106393250B CN106393250B CN201610808673.9A CN201610808673A CN106393250B CN 106393250 B CN106393250 B CN 106393250B CN 201610808673 A CN201610808673 A CN 201610808673A CN 106393250 B CN106393250 B CN 106393250B
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- thin
- platform
- wall member
- supporting plate
- drilling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/14—Means for treating work or cutting member to facilitate cutting by tensioning the work
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- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A kind of large thin-wall class component processing auxiliary support apparatus and application method, device include base, X to position adjustment unit, Y-direction position adjustment unit and Z-direction position adjustment unit；The application method of device is：Auxiliary support apparatus is integrally placed on the workbench of machining tool；Control electric lifting pole to decline, ensure that supporting plate is in below Y-direction platform；Thin-wall member is placed into Y-direction platform upper surface, thin-wall member drilling position is slightly aligned with supporting plate；Control X to be rotated to motor and Y-direction motor respectively, drive X to be moved to platform and Y-direction plateau levels, and then thin-wall member drilling position is aligned with supporting plate essence, ensure that hole to be processed and the center line of supporting plate upper Positioning holes coincide on thin-wall member；By on the workbench of thin-wall member positioning and clamping to machining tool；Control electric lifting pole to rise, ensure that support plate upper surface is brought into close contact with thin-wall member；Start machining tool, start drilling processing.
Description
Technical field
The invention belongs to Aero-Space parts machining technical field, is processed more particularly to a kind of large thin-wall class component
With auxiliary support apparatus and application method.
Background technology
There is a large amount of metal classes or the large thin-wall class component of non-metal kind in aerospace field, by its thin-walled
The limitation of structure, it is the shortcomings that large thin-wall class component generally existing rigidity is low, inevitable in large thin-wall class component process
Influenceed by cutting force, and the lower generation machining deformation and chatter phenomenon etc. of cutting force effect.
At present, the large thin-wall class component of non-metal kind is increasing in usage amount, and the large thin-wall of non-metal kind
Class component is lower than metal class in rigidity, and its machining deformation and chatter phenomenon are even more serious.
In aerospace field, the large thin-wall class component of non-metal kind is in the majority with resinae composite, while again
Based on being processed with drilling, because resinae composite generally has sandwich construction, and interlaminar strength is again relatively low, and it is in drilling
Lamination is easily produced in process.
With continuing to increase for drilling depth, large thin-wall class component also can be reduced gradually in the rigidity of drilling opening position,
Now it can cause drilling opening position that delamination damage occurs under cutting force effect, so as to seriously reduce large thin-wall class component
Drilling machining accuracy.
It is more at present using artificial side in order to avoid producing machining deformation, chatter and delamination damage in drilling process
Formula implements the higher auxiliary jacking measure of the free degree to drilling opening position, although reducing machining deformation to a certain extent, shaking
Quiver and the occurrence probability of delamination damage, but also dragged down drilling processing efficiency, due to being influenceed by human factor, also lead
Cause drilling crudy very unstable.
The content of the invention
The problem of existing for prior art, the present invention provide a kind of large thin-wall class component processing auxiliary support apparatus
And application method, the generation of machining deformation, chatter and delamination damage can be effectively avoided, and not by the shadow of human factor
Ring, drilling processing efficiency can be effectively improved, and drilling crudy is more stable.
To achieve these goals, the present invention adopts the following technical scheme that：A kind of large thin-wall class component processing auxiliary
Support meanss, including base, X are to position adjustment unit, Y-direction position adjustment unit and Z-direction position adjustment unit；
The X includes X direction guiding rails, X to sliding block, X to platform, X to screw mandrel, X to screw and X to drive to position adjustment unit
Dynamic motor；The X direction guiding rails level is packed in base upper surface, totally two and the parallel distribution of X direction guiding rails；The X is set to sliding block
Put on X direction guiding rails, X is slidably matched to sliding block and X direction guiding rail levels；The X is fixedly mounted on X on sliding block to platform, institute
State X and base upper surface is arranged on by bearing block to screw mandrel, X is parallel with X direction guiding rails to screw mandrel；The X is mounted in X to nut sleeve
To on screw mandrel, and X is fixedly connected with to screw with X to platform lower surface；The X is fixedly mounted on base upper surface, X to motor
It is fixedly connected with to the motor shaft of motor with X to screw mandrel；
The Y-direction position adjustment unit includes Y-direction guide rail, Y-direction sliding block, Y-direction platform, Y-direction screw mandrel, Y-direction screw and Y-direction and driven
Dynamic motor；The Y-direction guide rail level is packed in X to platform upper surface, Y-direction guide rail totally two and parallel distribution, Y-direction guide rail and X
Direction guiding rail is perpendicular；The Y-direction sliding block is arranged in Y-direction guide rail, and Y-direction sliding block is slidably matched with Y-direction guide rail level；The Y-direction
Platform is fixedly mounted on Y-direction sliding block, and the Y-direction screw mandrel is arranged on X to platform upper surface, Y-direction screw mandrel and Y-direction by bearing block
Guide rail is parallel；The Y-direction nut sleeve is on Y-direction screw mandrel, and Y-direction screw is fixedly connected with Y-direction platform lower surface；The Y-direction
Motor is fixedly mounted on X and is fixedly connected with to platform upper surface, motor shaft and the Y-direction screw mandrel of Y-direction motor；
The Z-direction position adjustment unit includes electric lifting pole and drilling support component, and the electric lifting pole is solid vertically
On base, drilling support component is fixedly mounted on electric up-down top end.
The X uses three-back-shaped structure to platform and Y-direction platform, the Z-direction position adjustment unit be located at X to platform and
The three-back-shaped inside configuration of Y-direction platform.
The drilling support component includes support base, support bar and supporting plate；The support base is packed in electronic liter vertically
Column top is dropped, directed cavity is provided with support base, the support bar is located in directed cavity, and support bar passes through directed cavity and support
Seat vertical sliding coordinates, and buffer spring is provided between support bar bottom and support base；The supporting plate is fixedly mounted on branch
Strut top, positioning hole is offered at supporting plate center.
The positioning hole is identical with the aperture in hole to be processed on thin-wall member.
The support plate upper surface has identical contoured profiles, supporting plate upper table with thin-wall member drilling position outer surface
Face is engaged with thin-wall member drilling position outer surface for face.
The supporting plate is manufactured using nylon material.
The application method of described large thin-wall class component processing auxiliary support apparatus, comprises the following steps：
Step 1：Auxiliary support apparatus is integrally placed on the workbench of machining tool；
Step 2：Control electric lifting pole to decline, ensure that supporting plate is in below Y-direction platform；
Step 3：Thin-wall member is placed into Y-direction platform upper surface, thin-wall member drilling position is carried out with supporting plate thick
Align；
Step 4：Control X to be rotated to motor and Y-direction motor respectively, drive X to platform and Y-direction plateau levels
It is mobile, and then thin-wall member drilling position is aligned with supporting plate essence, ensure that hole to be processed in supporting plate with determining on thin-wall member
The center line in position hole coincides；
Step 5：By on the workbench of thin-wall member positioning and clamping to machining tool；
Step 6：Control electric lifting pole to rise, ensure that support plate upper surface is brought into close contact with thin-wall member；
Step 7：Start machining tool, start drilling processing.
When the position deviation that thin-wall member drilling position and supporting plate slightly align is excessive, it is necessary to enter line position to thin-wall member
Adjustment is put, is comprised the following steps：
Step 1：Electric lifting pole is controlled to rise, until thin-wall member is lifted off Y-direction platform by supporting plate；
Step 2：Control X to be rotated to motor and Y-direction motor respectively, drive X to platform and Y-direction plateau levels
Evolution is realized in movement；
Step 3：Electric lifting pole is controlled to decline, until thin-wall member is fallen back on Y-direction platform, and supporting plate and thin-walled
Component is separated；
Step 4：The adjustment realized to thin-wall member position is moved horizontally to platform and Y-direction platform by X.
When a position adjustment is without the position deviation requirement for meeting slightly to align, it is necessary to repeatedly be adjusted, until thick
The position deviation requirement aligned is met.
Beneficial effects of the present invention：
The present invention compared with prior art, is implemented high-precision using drilling position of the auxiliary support apparatus to thin-wall member
Auxiliary jacking, avoid the influence of human factor；Thin-wall member drilling processing is carried out using the auxiliary support apparatus of the present invention, can
The generation of machining deformation, chatter and delamination damage is effectively avoided, effectively improves drilling processing efficiency, and drilling crudy
It is more stable.
Brief description of the drawings
Fig. 1 is a kind of front view of large thin-wall class component processing auxiliary support apparatus of the present invention；
Fig. 2 is a kind of side view of large thin-wall class component processing auxiliary support apparatus of the present invention；
Fig. 3 is the structural representation of the drilling support component of the present invention；
In figure, 1-base, 2-X direction guiding rails, 3-X to sliding block, 4-X to platform, 5-X to screw mandrel, 6-X to screw,
7-X is to motor, 8-Y-direction guide rail, 9-Y-direction sliding block, 10-Y-direction platform, 11-Y-direction screw mandrel, 12-Y-direction screw, 13-
Y-direction motor, 14-electric lifting pole, 15-drilling support component, 16-support base, 17-support bar, 18-supporting plate,
19-directed cavity, 20-buffer spring, 21-positioning hole.
Embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figures 1 to 3, a kind of large thin-wall class component processing auxiliary support apparatus, including base 1, X adjust to position
Whole unit, Y-direction position adjustment unit and Z-direction position adjustment unit；
The X to position adjustment unit include X direction guiding rails 2, X to sliding block 3, X to platform 4, X to screw mandrel 5, X to screw 6 and
X is to motor 7；The level of X direction guiding rails 2 is packed in the upper surface of base 1, totally two and the parallel distribution of X direction guiding rails 2；The X
It is arranged on to sliding block 3 on X direction guiding rails 2, X is slidably matched to the level of sliding block 3 and X direction guiding rails 2；The X is fixedly mounted on to platform 4
X is on sliding block 3, and the X is arranged on the upper surface of base 1 to screw mandrel 5 by bearing block, and X is parallel with X direction guiding rails 2 to screw mandrel 5；
The X is sleeved on X on screw mandrel 5 to screw 6, and X is fixedly connected with to screw 6 and X to the lower surface of platform 4；The X is to motor
7 are fixedly mounted on the upper surface of base 1, and X is fixedly connected with to the motor shaft of motor 7 with X to screw mandrel 5；
The Y-direction position adjustment unit includes Y-direction guide rail 8, Y-direction sliding block 9, Y-direction platform 10, Y-direction screw mandrel 11, Y-direction screw
12 and Y-direction motor 13；The level of Y-direction guide rail 8 is packed in X to the upper surface of platform 4, Y-direction guide rail 8 totally two and parallel point
Cloth, Y-direction guide rail 8 and X direction guiding rails 2 are perpendicular；The Y-direction sliding block 9 is arranged in Y-direction guide rail 8, Y-direction sliding block 9 and the water of Y-direction guide rail 8
It is flat to be slidably matched；The Y-direction platform 10 is fixedly mounted on Y-direction sliding block 9, the Y-direction screw mandrel 11 by bearing block be arranged on X to
The upper surface of platform 4, Y-direction screw mandrel 11 are parallel with Y-direction guide rail 8；The Y-direction screw 12 is sleeved on Y-direction screw mandrel 11, and Y-direction silk
Mother 12 is fixedly connected with the lower surface of Y-direction platform 10；The Y-direction motor 13 is fixedly mounted on X to the upper surface of platform 4, Y-direction driving
The motor shaft of motor 13 is fixedly connected with Y-direction screw mandrel 11；
The Z-direction position adjustment unit includes electric lifting pole 14 and drilling support component 15, the electric lifting pole 14
It is packed in vertically on base 1, drilling support component 15 is fixedly mounted on the top of electric lifting pole 14.
The X uses three-back-shaped structure to platform 4 and Y-direction platform 10, and the Z-direction position adjustment unit is located at X to flat
The three-back-shaped inside configuration of platform 4 and Y-direction platform 10.
The drilling support component 15 includes support base 16, support bar 17 and supporting plate 18；The support base 16 is solid vertically
Mounted in the top of electric lifting pole 14, directed cavity 19 is provided with support base 16, the support bar 17 is located in directed cavity 19, branch
Strut 17 is coordinated by directed cavity 19 and the vertical sliding of support base 16, is provided between the bottom of support bar 17 and support base 16 slow
Rush spring 20；The supporting plate 18 is fixedly mounted on the top of support bar 17, and positioning hole 21 is offered at the center of supporting plate 18.
The positioning hole 21 is identical with the aperture in hole to be processed on thin-wall member.
The upper surface of supporting plate 18 has identical contoured profiles, supporting plate 18 with thin-wall member drilling position outer surface
Upper surface is engaged with thin-wall member drilling position outer surface for face.
The supporting plate 18 is manufactured using nylon material, and supporting plate 18 can be avoided to be scratched during drilling outside thin-wall member
Surface.
In the present embodiment, the position adjustment stroke higher limit of auxiliary support apparatus is 200mm.
The application method of described large thin-wall class component processing auxiliary support apparatus, comprises the following steps：
Step 1：Auxiliary support apparatus is integrally placed on the workbench of machining tool；
Step 2：The electric lifting pole 14 of control Z-direction position adjustment unit declines, and ensures that supporting plate 18 is in Y-direction platform
10 lower sections；
Step 3：Thin-wall member is placed into the upper surface of Y-direction platform 10, thin-wall member drilling position is entered with supporting plate 18
Row slightly aligns；
Step 4：X Ys into motor 7 and Y-direction position adjustment unit of the X into position adjustment unit is controlled respectively
Rotated to motor 13, drive X to be moved horizontally to platform 4 and Y-direction platform 10, and then make thin-wall member drilling position and support
The essence of plate 18 aligns, and ensures that hole to be processed and the center line of the upper Positioning holes 21 of supporting plate 18 coincide on thin-wall member；
Step 5：By on the workbench of thin-wall member positioning and clamping to machining tool；
Step 6：The electric lifting pole 14 of control Z-direction position adjustment unit rises, and ensures the upper surface of supporting plate 18 and thin-walled
Component is brought into close contact；
Step 7：Start machining tool, start drilling processing.
When the position deviation that thin-wall member drilling position and supporting plate 18 slightly align is excessive, without reapposing thin-walled structure
Part, position adjustment can be carried out to thin-wall member by the auxiliary support apparatus of the present invention, comprised the following steps：
Step 1：The electric lifting pole 14 of control Z-direction position adjustment unit rises, until thin-wall member is pushed up by supporting plate 18
From Y-direction platform 10；
Step 2：X Ys into motor 7 and Y-direction position adjustment unit of the X into position adjustment unit is controlled respectively
Rotated to motor 13, drive X to move horizontally to platform 4 and Y-direction platform 10 and realize evolution；
Step 3：The electric lifting pole 14 of control Z-direction position adjustment unit declines, until thin-wall member falls back to Y-direction and put down
On platform 10, and supporting plate 18 is separated with thin-wall member；
Step 4：The adjustment realized to thin-wall member position is moved horizontally to platform 4 and Y-direction platform 10 by X.
When a position adjustment is without the position deviation requirement for meeting slightly to align, it is necessary to repeatedly be adjusted, until thick
The position deviation requirement aligned is met.
Scheme in embodiment and the scope of patent protection for being not used to the limitation present invention, it is all without departing from carried out by the present invention etc.
Effect implements or change, is both contained in the scope of the claims of this case.
Claims (9)
- A kind of 1. large thin-wall class component processing auxiliary support apparatus, it is characterised in that：Including base, X to position adjustment list Member, Y-direction position adjustment unit and Z-direction position adjustment unit；The X is electric to screw and X to driving to platform, X to screw mandrel, X to sliding block, X including X direction guiding rails, X to position adjustment unit Machine；The X direction guiding rails level is packed in base upper surface, totally two and the parallel distribution of X direction guiding rails；The X is arranged on X to sliding block On direction guiding rail, X is slidably matched to sliding block and X direction guiding rail levels；The X is fixedly mounted on X on sliding block to platform, the X to Screw mandrel is arranged on base upper surface by bearing block, and X is parallel with X direction guiding rails to screw mandrel；The X is mounted in X to silk to nut sleeve On bar, and X is fixedly connected with to screw with X to platform lower surface；The X is fixedly mounted on base upper surface to motor, and X is to drive The motor shaft of dynamic motor is fixedly connected with X to screw mandrel；The Y-direction position adjustment unit includes Y-direction guide rail, Y-direction sliding block, Y-direction platform, Y-direction screw mandrel, Y-direction screw and Y-direction driving electricity Machine；The Y-direction guide rail level is packed in X to platform upper surface, Y-direction guide rail totally two and parallel distribution, Y-direction guide rail and guide X Rail is perpendicular；The Y-direction sliding block is arranged in Y-direction guide rail, and Y-direction sliding block is slidably matched with Y-direction guide rail level；The Y-direction platform It is fixedly mounted on Y-direction sliding block, the Y-direction screw mandrel is arranged on X to platform upper surface, Y-direction screw mandrel and Y-direction guide rail by bearing block It is parallel；The Y-direction nut sleeve is on Y-direction screw mandrel, and Y-direction screw is fixedly connected with Y-direction platform lower surface；The Y-direction driving Motor is fixedly mounted on X and is fixedly connected with to platform upper surface, motor shaft and the Y-direction screw mandrel of Y-direction motor；The Z-direction position adjustment unit includes electric lifting pole and drilling support component, and the electric lifting pole is packed in vertically On base, drilling support component is fixedly mounted on electric up-down top end.
- A kind of 2. large thin-wall class component processing auxiliary support apparatus according to claim 1, it is characterised in that：It is described X uses three-back-shaped structure to platform and Y-direction platform, and the Z-direction position adjustment unit is located at times of the X to platform and Y-direction platform Inside character form structure.
- A kind of 3. large thin-wall class component processing auxiliary support apparatus according to claim 1 or 2, it is characterised in that： The drilling support component includes support base, support bar and supporting plate；The support base is packed in electric up-down column top vertically, Directed cavity is provided with support base, the support bar is located in directed cavity, and support bar is slided vertically by directed cavity with support base It is dynamic to coordinate, buffer spring is installed between support bar bottom and support base；The supporting plate is fixedly mounted on supporting bar top, Positioning hole is offered at supporting plate center.
- A kind of 4. large thin-wall class component processing auxiliary support apparatus according to claim 3, it is characterised in that：It is described Positioning hole is identical with the aperture in hole to be processed on thin-wall member.
- A kind of 5. large thin-wall class component processing auxiliary support apparatus according to claim 4, it is characterised in that：It is described Support plate upper surface has identical contoured profiles, support plate upper surface and thin-wall member with thin-wall member drilling position outer surface Drilling position outer surface is engaged for face.
- A kind of 6. large thin-wall class component processing auxiliary support apparatus according to claim 5, it is characterised in that：It is described Supporting plate is manufactured using nylon material.
- A kind of 7. user of large thin-wall class component processing auxiliary support apparatus as described in any one of claim 3~6 Method, it is characterised in that comprise the following steps：Step 1：Auxiliary support apparatus is integrally placed on the workbench of machining tool；Step 2：Control electric lifting pole to decline, ensure that supporting plate is in below Y-direction platform；Step 3：Thin-wall member is placed into Y-direction platform upper surface, thin-wall member drilling position is carried out with supporting plate thick right Just；Step 4：Control X to be rotated to motor and Y-direction motor respectively, drive X to be moved to platform and Y-direction plateau levels, And then thin-wall member drilling position is aligned with supporting plate essence, ensure hole to be processed and supporting plate upper Positioning holes on thin-wall member Center line coincides；Step 5：By on the workbench of thin-wall member positioning and clamping to machining tool；Step 6：Control electric lifting pole to rise, ensure that support plate upper surface is brought into close contact with thin-wall member；Step 7：Start machining tool, start drilling processing.
- 8. the application method of large thin-wall class component processing auxiliary support apparatus according to claim 7, its feature exist In：When the position deviation that thin-wall member drilling position and supporting plate slightly align is excessive, it is necessary to carry out position tune to thin-wall member It is whole, comprise the following steps：Step 1：Electric lifting pole is controlled to rise, until thin-wall member is lifted off Y-direction platform by supporting plate；Step 2：Control X to be rotated to motor and Y-direction motor respectively, drive X to be moved to platform and Y-direction plateau levels Realize evolution；Step 3：Electric lifting pole is controlled to decline, until thin-wall member is fallen back on Y-direction platform, and supporting plate and thin-wall member It is separated；Step 4：The adjustment realized to thin-wall member position is moved horizontally to platform and Y-direction platform by X.
- 9. the application method of large thin-wall class component processing auxiliary support apparatus according to claim 8, its feature exist In：When a position adjustment is without the position deviation requirement for meeting slightly to align, it is necessary to repeatedly be adjusted, until what is slightly aligned Position deviation requirement is met.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610808673.9A CN106393250B (en) | 2016-09-08 | 2016-09-08 | A kind of large thin-wall class component processing auxiliary support apparatus and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610808673.9A CN106393250B (en) | 2016-09-08 | 2016-09-08 | A kind of large thin-wall class component processing auxiliary support apparatus and application method |
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| Publication Number | Publication Date |
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| CN106393250A CN106393250A (en) | 2017-02-15 |
| CN106393250B true CN106393250B (en) | 2018-01-09 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111805493A (en) * | 2020-07-10 | 2020-10-23 | 中冶宝钢技术服务有限公司 | Electric furnace EBT adjusting and positioning auxiliary device and installation method thereof |
| CN114347159B (en) * | 2022-01-05 | 2023-10-20 | 中国航空制造技术研究院 | Processing equipment for nonmetallic revolving body thin-wall workpiece |
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| CN104991516A (en) * | 2015-06-25 | 2015-10-21 | 江苏恒力组合机床有限公司 | Device and method for positioning free-form surface thin-walled parts |
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| US7055240B2 (en) * | 2003-10-08 | 2006-06-06 | Easom Automation Systems, Inc. | Positioning apparatus for precisely locating a part or other article |
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|---|---|---|---|---|
| DE102010035633B3 (en) * | 2010-08-27 | 2011-11-24 | Hohenstein Vorrichtungsbau Und Spannsysteme Gmbh | Hydraulic multi-part clamping apparatus for e.g. repeatable positioning long-shaft or rod-shaped workpieces, in horizontal position on e.g. machine tool, has tensioning drives arranged along rail transport for clamping rods of jaw via wedge |
| CN201881183U (en) * | 2010-11-29 | 2011-06-29 | 隆昌山川精密焊管有限责任公司 | Processing clamp for thin-wall parts |
| CN103433765A (en) * | 2013-08-20 | 2013-12-11 | 天津大学 | Adjustable self-centering inner supporting device for machining thin-wall tubular part |
| CN104325318A (en) * | 2014-10-11 | 2015-02-04 | 江苏万盛铸造有限公司 | Fixture for processing thin-walled cover plates |
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| CN106393250A (en) | 2017-02-15 |
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