CN106392534A - Row chain disassembling, assembling and washing equipment and disassembling and washing method thereof - Google Patents
Row chain disassembling, assembling and washing equipment and disassembling and washing method thereof Download PDFInfo
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- CN106392534A CN106392534A CN201610917975.XA CN201610917975A CN106392534A CN 106392534 A CN106392534 A CN 106392534A CN 201610917975 A CN201610917975 A CN 201610917975A CN 106392534 A CN106392534 A CN 106392534A
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- Prior art keywords
- row chain
- row
- chain
- cleaning
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses row chain disassembling, assembling and washing equipment and a disassembling and washing method thereof and relates to the technical field of engineering machinery. The technical problem that an upper row chain and a lower row chain cannot be disassembled at the same time in the prior art is solved. The row chain disassembling, assembling and washing equipment comprises a disassembling mechanism and a power mechanism, wherein the power mechanism is in driving connection with the disassembling mechanism and can drive the disassembling mechanism to conduct disassembling operation on at least two row chains located at different position heights in a pulling mode. The disassembling and washing method of the row chain disassembling, assembling and washing equipment comprises the steps that one, two or more row chains are driven to enter the predetermined washing position; the row chains are subjected to soaking or spray washing with washing fluid; the row chains are subjected to washing and blowing through air flow; and the one, two or more chains are driven to drop out of the predetermined washing position and enter a preparation assembling position. The row chain disassembling, assembling and washing equipment and the disassembling and washing method thereof are used for disassembling and washing the upper row chains and the lower row chains.
Description
Technical field
The present invention relates to technical field of engineering machinery, more particularly, to a kind of row chain dismounting cleaning equipment and the dismounting of this row chain
The dismantling cleaning method that cleaning equipment adopts.
Background technology
Filament cutter is used in tobacco cutting production, treated Nicotiana tabacum L., cabo are cut into meet technology for making tobacco threds specification will
Ask cut tobacco, the stem of width.Nicotiana tabacum L. (stalk) is transported to cutter door position, row chain by the copper gang chain as filament cutter significant transportation part
Determine tobacco cut width with the relative velocity of rotor.Meanwhile, it is applied to the pressure of Nicotiana tabacum L. (stalk) by upper row chain pneumatic pressurizing system
Power, makes shredding process stabilization be carried out continuously.
In work, because copper gang chain directly contacts with Nicotiana tabacum L. (stalk), and larger extruding force is applied to Nicotiana tabacum L. (stalk), make cigarette
Oil or stalk dirt extrude away and stick in row chain surface and gap.Although carrying out to row chain outer surface after production work end of day
Cleaning, but copper gang chain inner surface and gap cannot thoroughly be cleaned because of reasons such as locus, can only regular dismounting cleaning, maintenance and
Safeguard.
The copper gang chain dismounting of most of tobacco productive corporation remains in full artificial unloading's mode at present：1st, by special fixation
Ramp is arranged on shredding drive end unit；
2nd, the row chain that comes loose tensioner knife door assembly of dismantling；
3rd, row chain bearing pin is taken out, artificial pull-out whole piece row chain.
But during artificial unloading's whole piece copper gang chain, due to row chain overweight extremely easy whole piece rapidly landing, exist as
Lower shortcoming：
1st, maintainer is easily injured；
2nd, colliding surface destorys the scene；
3rd, row chain may deformation breakage because clashing into；
4th, the row chain pulled down is difficult transport, cleaning, maintenance and installs.
Although indivedual tobacco productive corporations adopt semimechanized dismounting cleaning way, decrease manpower, the applicant
Find：At least there is following technical problem in prior art：
Upper row chain, lower arrayed chain cannot be dismantled by the semimechanized dismounting cleaning way that prior art provides simultaneously；And
It is still to manpower from dismounting to cleaning to dominate, waste time and energy.
Content of the invention
At least one purpose of the present invention is to propose a kind of row chain dismounting cleaning equipment and this row chain dismounting cleaning equipment
Using dismantling cleaning method, solve the prior art technical problem that upper row chain, lower arrayed chain cannot be dismantled simultaneously of presence.The present invention
(upper row chain, lower arrayed chain can be same for many technique effects that optimal technical scheme in the many technical schemes providing can be generated by
When dismounting, cleaning, time saving and energy saving) elaboration as detailed below.
For achieving the above object, the invention provides technical scheme below：
Row chain provided in an embodiment of the present invention dismounts cleaning equipment, including disassembly mechanism and actuating unit, wherein：Described
Actuating unit with described disassembly mechanism drive connection and can drive described disassembly mechanism to be pointed at least the two of diverse location height
Bar row chain is implemented to dismantle operation in the way of dragging simultaneously.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Disassembly mechanism includes frame, upper disassembly mechanism and lower disassembly mechanism, wherein：
Described upper disassembly mechanism and lower disassembly mechanism are arranged in described frame；
Described actuating unit with described upper disassembly mechanism, described lower disassembly mechanism drive connection and can drive described upper dismounting
Mechanism's row chain higher to position height (relative) is implemented to dismantle operation in the way of dragging, and drives described lower disassembly mechanism para-position
Put the relatively low row chain of height (relative) to implement to dismantle operation in the way of dragging.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Upper disassembly mechanism is each all included with one of them inclusion of described lower detaching structure or both：Haulage gear, overload are protected
Shield mechanism and auxiliary device, wherein：
Described haulage gear is arranged in described frame, and described actuating unit with described haulage gear drive connection and can drive
Move described haulage gear and described row chain is dragged to predetermined cleaning positions；
Described overload protecting mechanism is arranged on described haulage gear and can touch when pull strength is more than default safety value
Send out actuating unit described and stop driving described haulage gear；
Described auxiliary device is arranged on around the path that described row chain is passed through so that described row chain is limited in predetermined path
On.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Haulage gear includes front serrated roller, front pressing roller, driving pulley, belt, rear serrated roller, rear pressing roller, passive belt wheel, detection dress
Put and clutch, wherein：
Described actuating unit is driven with described front serrated roller with described driving pulley drive connection and by described driving pulley
It is dynamically connected, described row chain can be introduced between described front serrated roller, described front pressing roller in described front serrated roller rotation process；
Described driving pulley is dynamically connected with described passive belt wheel driving by belt, and described clutch is arranged on described passive belt
Between wheel and described rear serrated roller；
Described passive belt wheel can drive described rear serrated roller to rotate institute by being in the described clutch of engagement state
State row chain to introduce between described rear serrated roller, described rear pressing roller；
Described detection means is arranged in described frame, described detection means detect the front end of described row chain with described after
The distance between serrated roller, described rear pressing roller can trigger described clutch after reaching predetermined value and switch to joint shape from released state
State；Described detection means detects the rear end of described row chain and the distance between described front serrated roller, described front pressing roller reach
Described clutch can be triggered after predetermined value and switch to released state from engagement state.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Overload protecting mechanism is torque sensor, and described driving pulley is passed through described torque sensor and driven even with described front serrated roller
Connect.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Auxiliary device includes support roller group, lower wearing plate, upper wearing plate and deflector, wherein：
Described deflector, described support roller group, described lower wearing plate are arranged under the path that described row chain is passed through and can prop up
Support described row chain；Described row chain can slip between described front serrated roller, described front pressing roller along described deflector；
Described upper wearing plate is arranged on the path that described row chain is passed through and can limit the extreme higher position of described row chain.
The optimization of technical scheme after the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, in institute
State in disassembly mechanism, described auxiliary device also includes bracing frame and telescopic boom, wherein：Described telescopic boom includes
Fixed part and movable part, described fixed part is fixedly connected with support frame as described above, and described movable part can be with respect to described fixed part
The mobile position extremely docked with described deflector, described movable part can be formed after docking with described deflector enough to make described row chain
Slip into the row chain guide rail between described front serrated roller and described front pressing roller.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Row chain dismounting cleaning equipment also includes wiper mechanism, and described wiper mechanism can be pointed at least described in two of diverse location height
Row chain implements washing and cleaning operation respectively.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Wiper mechanism includes the upper cleaning device of the row chain higher for cleaning positions and under the relatively low row chain of cleaning positions
Cleaning device, wherein：
Described upper cleaning device is each all included with one of them inclusion of described lower cleaning device or both：Electrical heating
Device, supersonic generator, temperature sensor and water tank, described electric heater unit, described supersonic generator, described temperature
Sensor is respectively positioned within described water tank；The triggering when the temperature deficiency preset value of the cleanout fluid that described temperature sensor detects
Cleanout fluid in water tank described in described heating devices heat, the temperature of the cleanout fluid detecting when described temperature sensor exceedes pre-
If triggering described heater stop heating during value；
Described supersonic generator can send high-frequency oscillation signal with described in purifying in described water tank to described cleanout fluid
The surface of row chain.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Wiper mechanism includes high-pressure spray wash device, wherein：
On the path that the nozzle of described high-pressure spray wash device passes through towards described row chain, and work as described high-pressure spray wash device quilt
Automatically by nozzle, the satisfactory cleaning liquid of temperature and pressure can be sprayed to described row chain after triggering.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
High-pressure spray wash device includes high-pressure water tank, heater, control valve, water pump and nozzle, wherein:
Described heater is located in described high-pressure water tank and can heat the cleanout fluid in described high-pressure water tank；Described control
Valve processed is arranged between described water pump and described nozzle and described water pump can be controlled to pump to described spray from described high-pressure water tank
The speed of the cleanout fluid of mouth and flow.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Wiper mechanism includes clear blowing apparatus, wherein：
Described clear blowing apparatus include air compressor, switch valve and nozzle, and described nozzle passes through towards described row chain
On path；Described switch valve is arranged between described air compressor and described nozzle and can control described air compressor conveying
The speed of air-flow and flow to described nozzle.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Actuating unit includes electric-control system, described electric-control system include plug, PLC module group, motor driver group, relay group and
Touch screen, wherein：
Described plug is electrically connected with external power source and is described PLC module group, touch screen, motor driver group supply electricity
Energy；
Described relay group is connected between described plug and motor, and described PLC module group and described relay group are electrically connected
Connect and can control the break-make of described relay group place circuit.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Row chain is filament cutter copper gang chain.
Row chain provided in an embodiment of the present invention dismounts the dismantling cleaning method that cleaning equipment adopts, including：
Step A, one or more than two row chains of drive enter predetermined cleaning positions；
Step B, using cleanout fluid soak or row chain described in hydro-peening；
Step C, blow clearly described row chain using air-flow；
Step D, drive one or two the above row chains exit predetermined cleaning positions, enter preparation installation site.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Step A includes：
Drag described row chain using the fore-end of disassembly mechanism just to have entered behind position to be cleaned, restart disassembly mechanism
Rear end part to row chain implement drag；
The position introducing row chain in the fore-end of disassembly mechanism is spliced to form row chain guide rail, makes position in two row chains high
Spend the fore-end that higher row chain slips into disassembly mechanism along row chain guide rail, and institute is dragged by the fore-end of disassembly mechanism
State row chain.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Step B includes：
Drive described row chain to move during row chain described in hydro-peening in the lump, make in row chain described in described cleanout fluid hydro-peening
All positions；
Described step C includes：
Drive described row chain to move during blowing clearly described row chain in the lump, make described air-flow dry up the water in described row chain
Point.
After the arbitrary technical scheme providing above or hereinafter as the present invention or arbitrary optimization, the optimization of technical scheme, described
Cleanout fluid in step B row chain described in hydro-peening in the form of high pressure water curtain, described in described step C, air-flow is in the form of air curtain
Dry up the moisture in described row chain.
Based on technique scheme, the embodiment of the present invention at least can produce following technique effect：
The row chain dismounting cleaning equipment that the present invention provides, it is high that its actuating unit can drive disassembly mechanism to be pointed to diverse location
At least two row chains of degree are implemented to dismantle operation in the way of dragging simultaneously, and thus solving prior art presence cannot be by upper row
The technical problem that chain, lower arrayed chain are dismantled simultaneously.
The row chain dismounting cleaning that optimal technical scheme (hereinafter specific embodiment part is described in detail) of the present invention provides sets
For at least two row chains of diverse location height can also be implemented with cleaning, dry up operation simultaneously, not only avoid artificial dismounting
Clean brought workload big, efficiency is low, eliminates the potential safety hazard to maintainer and cleanup crew, greatly reduces dimension
Repair the labor intensity of personnel and cleanup crew.And achieve automatic to the dismounting of filament cutter copper gang chain, cleaning, installment work process
Change etc., it is to avoid, in downdraw process, because row chain is overweight, rapidly the safety caused by landing is hidden for extremely easy whole piece for whole piece copper gang chain
Suffer from and scene is destroyed, improve the work efficiency of copper gang chain dismounting cleaning；And can change different according to different filament cutter models
Serrated roller, has extensive generalization and versatility.
Brief description
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, this
Bright schematic description and description is used for explaining the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings：
The row chain that Fig. 1 is provided by the embodiment of the present invention dismounts the schematic diagram of cleaning equipment；
The row chain that Fig. 2 embodiment of the present invention shown in Fig. 1 is provided dismounts the one of the partial structurtes (I part) of cleaning equipment
Open schematic diagram；
The row chain that Fig. 3 embodiment of the present invention shown in Fig. 1 is provided dismounts the partial structurtes (II part) of cleaning equipment
One schematic diagram；
The row chain that Fig. 4 is provided by the embodiment of the present invention dismounts the bracing frame of cleaning equipment and telescopic boom is removed
The schematic diagram of row chain；
The row chain that Fig. 5 is provided by the embodiment of the present invention dismounts the composition portion of the electric-control system of the actuating unit of cleaning equipment
The schematic diagram of parallel circuit annexation；
The row chain that Fig. 6 is provided by the embodiment of the present invention dismounts the schematic diagram of the high pressure water circuit of cleaning equipment；
The row chain that Fig. 7 is provided by the embodiment of the present invention dismounts the schematic diagram of the compressed air line of cleaning equipment；
The row chain that Fig. 8 is provided by the embodiment of the present invention dismounts the schematic diagram of the unloading process of the upper row chain of cleaning equipment；
The row chain that Fig. 9 is provided by the embodiment of the present invention dismounts the schematic diagram of the unloading process of the lower arrayed chain of cleaning equipment；
In the upper row chain of the row chain dismounting cleaning equipment that Figure 10 is provided by the embodiment of the present invention, the cleaning process of lower arrayed chain
The schematic diagram of change in location；
Reference：Ith, lower arrayed chain system；IIth, upper row chain system；III, frame；111st, device framework；112nd, road wheel；
1st, haulage gear；11st, front serrated roller；12nd, front pressing roller；13rd, reductor；14th, driving pulley；15th, torque sensor；16th, skin
Band；17th, rear serrated roller；18th, rear pressing roller；19th, passive belt wheel；110th, clutch；2nd, detection means；21st, detect photocell；
22nd, detect photocell；3rd, auxiliary device；31st, support roller group；32nd, lower wearing plate；33rd, upper wearing plate；34th, deflector；4th, lower cleaning
Device；41st, electric heater unit；42nd, supersonic generator；43rd, temperature sensor；44th, water tank；125th, relay group；126th, touch
Touch screen；51st, high-pressure water tank；52nd, heater；53rd, water under high pressure pipeline；54th, valve；55th, valve；56th, washer jet；57th, air hose
Road；58th, valve；59th, valve；510th, air nozzle；511st, water pump；6th, haulage gear；61st, front serrated roller；62nd, front pressing roller；63rd, subtract
Fast machine；64th, driving pulley；65th, torque sensor；66th, belt；67th, rear serrated roller；68th, rear pressing roller；69th, passive belt wheel；
610th, electromagnetic clutch；7th, detection means；71st, detect photocell；72nd, detect photocell；8th, auxiliary device；81st, upper wearing plate；
82nd, lower wearing plate；83rd, support roller group；84th, deflector；85th, bracing frame；86th, telescopic boom；10th, upper cleaning device；101st, electricity
Heater；102nd, supersonic generator；103rd, temperature sensor；104th, water tank；IV, electric-control system；121st, plug；122nd, break
Road device；123rd, PLC module group；124th, motor driver group；125th, relay group；126th, touch screen；127th, electric cabinet.
Specific embodiment
Be referred to accompanying drawing Fig. 1～Figure 10 below and word content understand present disclosure and the present invention with existing
Distinctive points between technology.Hereafter by accompanying drawing and enumerate the present invention some alternative embodiments by way of, to the present invention's
Technical scheme (inclusion optimal technical scheme) is described in further detail.It should be noted that：Any skill in the present embodiment
Art feature, any technical scheme are all one or more of the technical characteristic of plurality of optional or optional technical scheme, in order to
Description is succinct, and need in presents cannot all alternative technical characteristic of the exhaustive present invention and alternative technical side
Case, the embodiment being also not easy to each technical characteristic all emphasizes that it is one of optional numerous embodiments, so this area
Technical staff should know：Any two arbitrary technological means that the present invention provides being replaced or the present invention being provided
Individual or more technological means or technical characteristic are combined mutually and obtain new technical scheme.Any skill in the present embodiment
Art feature and any technical scheme all do not limit the scope of the invention, and protection scope of the present invention should include this area
Technical staff does not pay the creative work thinkable any alternate embodiments of institute and those skilled in the art by the present invention
Any two providing or more technological means or technical characteristic be combined mutually obtained from new technical scheme.
Embodiments provide a kind of upper row chain, lower arrayed chain can be dismantled simultaneously, clean, time saving and energy saving, cleaning effect
The high row chain of rate dismounts cleaning equipment and this row chain dismounts the dismantling cleaning method that cleaning equipment adopts.
Illustrated in more detail with reference to the technical scheme that Fig. 1～Figure 10 provides to the present invention.
As shown in Fig. 1～Figure 10, row chain that the embodiment of the present invention is provided dismounting cleaning equipment, including disassembly mechanism and
Actuating unit, wherein：
Actuating unit with disassembly mechanism drive connection and can drive disassembly mechanism to be pointed at least the two of diverse location height
Bar row chain is implemented to dismantle operation in the way of dragging simultaneously.
The row chain dismounting cleaning equipment that the present invention provides, it is high that its actuating unit can drive disassembly mechanism to be pointed to diverse location
At least two row chains of degree are implemented to dismantle operation in the way of dragging simultaneously.
The row chain dismounting cleaning equipment that optimal technical scheme of the present invention provides can also be at least the two of diverse location height
Bar row chain is implemented cleaning simultaneously, is dried up operation, and this point will be explained below.
Optionally embodiment, disassembly mechanism includes frame III, upper disassembly mechanism and lower disassembly mechanism, wherein：
Upper disassembly mechanism and lower disassembly mechanism are arranged in frame III；
Actuating unit with upper disassembly mechanism, lower disassembly mechanism drive connection and can drive disassembly mechanism to position height relatively
High row chain (upper row chain) is implemented to dismantle operation in the way of dragging, and drives lower disassembly mechanism relatively low to position height (lower arrayed chain)
Row chain implemented in the way of dragging dismantle operation.Upper row chain, lower arrayed chain implement dismounting by different disassembly mechanisms respectively, up and down
Will not be interfering with each other between disassembly mechanism, it is advantageously ensured that the reliability of dismounting operation.
As depicted in figs. 1 and 2, optionally embodiment, upper disassembly mechanism and lower detaching structure one of them
Including or both each all include that (one of them can include or two hereinafter to go up disassembly mechanism and lower detaching structure
Illustrate as a example all following detaching structure of the structure that person each may each comprise)：Haulage gear 1, overload protecting mechanism and
Auxiliary device 3, wherein：Haulage gear 1 is arranged in frame III, and actuating unit with haulage gear 1 drive connection and can drive and leads
Draw mechanism 1 and row chain is dragged to predetermined cleaning positions；
Overload protecting mechanism is arranged on haulage gear 1 and can trigger engine when pull strength is more than default safety value
Structure stops driving haulage gear 1；
Auxiliary device 3 is arranged on around the path of row chain process to be limited in row chain on predetermined path.
Overload protecting mechanism can play the effect of overload protection to row chain, it is to avoid haulage gear 1 row chain is broken or because
Cause row chain to deform for pulling force is excessive.Auxiliary device 3 serves guide effect.
Optionally embodiment, haulage gear 1 includes front serrated roller 11, front pressing roller 12, driving pulley 14, belt
16th, rear serrated roller 17, rear pressing roller 18, passive belt wheel 19, detection means 2 and clutch 110, wherein：Actuating unit and master
Movable belt pulley 14 drive connection, can be by front serrated roller 11 rotation process simultaneously by driving pulley 14 and front serrated roller 11 drive connection
Before row chain introducing between serrated roller 11, front pressing roller 12；
Driving pulley 14 passes through belt 16 and passive belt wheel 19 drive connection, clutch 110 be arranged on passive belt wheel 19 with
Afterwards between serrated roller 17；
Passive belt wheel 19 can be rotated by serrated roller 17 after being in the clutch 110 of engagement state and driving and introduce row chain
Afterwards between serrated roller 17, rear pressing roller 18；
Detection means 2 is arranged in frame III, and detection means 2 detects front end and rear serrated roller 17, the rear pressing of row chain
The distance between roller 18 can trigger clutch 110 after reaching predetermined value and switch to engagement state from released state；Detection means 2 detects
Rear end to row chain is reached with the distance between front serrated roller 11, front pressing roller 12 and can trigger clutch 110 after predetermined value from connecing
Conjunction state switchs to released state.
Detection means 2, clutch 110 coordinating operation can play the effect of energy-conservation, when row chain be introduced into front serrated roller 11,
Between front pressing roller 12 during precalculated position, clutch 110 is in released state, passive belt wheel 19 will not drive after 17 turns of serrated roller
Dynamic, rear serrated roller 17 remains static.
Optionally embodiment, overload protecting mechanism is torque sensor 15, and driving pulley 14 passes through torque sensing
Device 15 and front serrated roller 11 drive connection.Torque sensor 15 can measure the size of moment of torsion, when moment of torsion exceedes predetermined value,
It sends overload signal, and overload signal can trigger clutch 110 and switch to engagement state from released state.
Optionally embodiment, auxiliary device 3 includes support roller group 31, lower wearing plate 32, upper wearing plate 33 and leads
Stream plate 34, wherein：Deflector 34, support roller group 31, lower wearing plate 32 are arranged under the path of row chain process and can support row chain；
Row chain can slip between front serrated roller 11, front pressing roller 12 along deflector 34；Upper wearing plate 33 is arranged on the road of row chain process
On footpath and the extreme higher position of row chain can be limited.Lower wearing plate 32, upper wearing plate 33, support roller group 31 and water conservancy diversion in above structure
Plate 34 is respectively provided with guide effect, and support roller group 31 is follower group, and it is rotated with frame III and is connected, it is possible to reduce row chain was advanced
Frictional force in journey.
As shown in Figure 3 and Figure 4, optionally embodiment, in upper disassembly mechanism, auxiliary device 8 also includes supporting
Frame 85 and telescopic boom 86, wherein：Telescopic boom 86 includes fixed part and movable part, and fixed part is solid with bracing frame 85
Fixed connection, movable part can be with respect to the mobile position extremely docked with deflector 34 of fixed part, after movable part is docked with deflector 34
Can be formed enough to make row chain slip into the row chain guide rail between front serrated roller 11 and front pressing roller 12.
Bracing frame 85 and telescopic boom 86 expand the operation distance of deflector 34, can be higher to position height
Upper row chain plays good auxiliary guiding, supporting role.
Optionally embodiment, row chain dismounting cleaning equipment also includes wiper mechanism, and wiper mechanism can be pointed to not
At least two row chains with position height implement washing and cleaning operation respectively.
Wiper mechanism can by using clear water using spray, soak and high frequency mechanical oscillation in the way of to row chain simultaneously or not
It is carried out operation simultaneously.
Optionally embodiment, wiper mechanism include the row chain higher for cleaning positions upper cleaning device and
For the lower cleaning device 4 of the relatively low row chain of cleaning positions, wherein：
Upper cleaning device and the inclusion of one of both lower cleaning devices 4 or both each all include (hereinafter upper cleaning
The all following cleaning dress of the structure that one of device and both lower cleaning devices 4 can include or both each may each comprise
Illustrate as a example putting 4)：Electric heater unit 41, supersonic generator 42, temperature sensor 43 and water tank 44, electrical heating fills
Put 41, supersonic generator 42, temperature sensor 43 is respectively positioned within water tank 44；The cleanout fluid detecting when temperature sensor 43
Temperature deficiency preset value when triggering heater 52 heating water tank 44 in cleanout fluid (can for clear water or water with
The mixture of other solvents), heater is triggered when the temperature of the cleanout fluid that temperature sensor 43 detects exceedes preset value
52 stop heating；
Supersonic generator 42 can send high-frequency oscillation signal with the surface of the row chain in cleaned water tank 44 to cleanout fluid.Relatively
High water temperature is conducive to the greasy dirt in row chain to dissolve rapidly, thus being favorably improved efficiency and the effect of cleaning.Water tank 44 side wall
Height be higher than front serrated roller 11, rear serrated roller 17 (or even being higher than front pressing roller 12, rear pressing roller 18), but be less than deflector
34.Now may insure that row chain is totally submerged in the cleanout fluid in water tank 44.
Optionally embodiment, wiper mechanism includes high-pressure spray wash device, wherein：
On the path that the washer jet 56 of high-pressure spray wash device passes through towards row chain, and after high-pressure spray wash device is triggered
Automatically by washer jet 56, the satisfactory cleaning liquid of temperature and pressure can be sprayed to row chain.
As shown in fig. 6, the pressure of the cleanout fluid of high-pressure spray wash device ejection can (by water pump 511, valve) be adjusted,
As long as reaching by the greasiness removal in row chain totally.
As shown in fig. 6, optionally embodiment, high-pressure spray wash device includes high-pressure water tank 51, heater 52, control
Valve (including valve 54,55) processed, water pump 511 and washer jet 56, wherein:
Heater 52 is located in high-pressure water tank 51 and can heat the cleanout fluid in high-pressure water tank 51；Valve is arranged on water pump
Between 511 and washer jet 56 and water pump 511 can be controlled from the speed of the cleanout fluid pumped in high-pressure water tank 51 to washer jet 56
Degree and flow.By the regulation of valve, water pump 511 all can be controlled with speed and the flow of the cleanout fluid that washer jet 56 sprays,
And then control the size to the impulse force that row chain applies for the cleanout fluid.
As shown in fig. 7, optionally embodiment, wiper mechanism includes clear blowing apparatus, wherein：Clear blowing apparatus include sky
Air compressor, switch valve (including valve 58,59) and air nozzle 510, on the path that air nozzle 510 passes through towards row chain；
Switch valve is arranged between air compressor and air nozzle 510 and air compressor can be controlled to be delivered to air nozzle 510
The speed of air-flow and flow.
As shown in figure 5, optionally embodiment, actuating unit includes electric-control system IV, and electric-control system IV includes inserting
121, PLC module group 123, motor driver group 124, relay group 125 and touch screen 126, wherein：
Plug 121 is electrically connected with external power source and is that PLC module group 123, touch screen 126, motor driver group 124 are supplied
Electric energy；Relay group 125 is connected between plug 121 and motor, and PLC module group 123 is electrically connected with relay group 125 and can control
The break-make of relay group 125 place circuit processed.
Motor driver group 124 can meet the electric energy of power demand of motors for motor supply.Touch screen 126 is used for showing
Motor status simultaneously receive motor control instruction.Relay group 125 has on-off action.PLC module group 123 can receive touch screen
126 input control instructions and will according to control instruction control relay group 125 switch be closure or disconnection.
Optionally embodiment, row chain is filament cutter copper gang chain.Filament cutter has two different copper of position height
Row chain goes up row chain and lower arrayed chain, is suitably unpicked and washed using the present invention.Certainly, it is contemplated that the present invention may be use with tobacco business or even
The the unpicking and washing of the row chain of other relevant industries.
Concentrate with reference to Figure of description 1-10 and illustrate that row chain of the present invention dismounts the optimization technique side that cleaning equipment provides
Case:
As shown in figure 1, the row chain dismounting cleaning equipment that the present invention provides is by lower arrayed chain system I, upper row chain system II, frame
III and electric-control system IV etc. form.
Lower arrayed chain system I is (automatically controlled by haulage gear 1, detection means 2, auxiliary device 3, lower cleaning device 4, electric control gear
A part for system IV) etc. composition.
Haulage gear 1 is by front serrated roller 11, front pressing roller 12, reductor 13, driving pulley 14, torque sensor 15, three
Cuticle band 16, rear serrated roller 17, rear pressing roller 18, passive belt wheel 19, electromagnetic clutch 110 etc. form.Front pressing roller 12 can be right
Copper gang chain and front serrated roller 11 generation radial pressure do not take off tooth it is ensured that its engagement is smooth.Reductor 13 passes through V belt 16, quilt
Moment of torsion transmission realized by movable belt pulley 19, electromagnetic clutch 110 to rear serrated roller 17.
Reductor 13 passes through torque sensor 15, driving pulley 14 is coupled with front serrated roller 11.In installation process, copper bar
When chain is encountered side plate and caused clamping stagnation, torque sensor 15 can stop the power output of reductor 13 to realize the mistake to reductor 13
Carry protection, and can remind maintainer that clamping stagnation situation is processed.Specific as follows：In row chain installation process, copper gang chain both sides
Torque sensor 15 (or torque sensor 65) detection moment of torsion >=M when side plate runs into clamping stagnation situation, on front serrated roller 11
When, M is predetermined torque value, input signal to PLC module group 123, through analysis by signal output to reductor 13 (or reductor
63) and stop power output, now, strain and rock pull rope, so that row chain passes through clamping stagnation point；Then, torque sensor
15 (or torque sensor 65) detects moment of torsion ＜ M, reductor 13 (or reductor 63) output again, drives row chain to continue fortune
OK, realize row chain to install.
Detection means 2 is made up of detection photocell 21, detection photocell 22 and accessory etc..Detection photocell can detect whether
Copper gang chain is had to pass through, detection photocell 21, when copper gang chain is detected, produces signal and passes to reductor 13 so as to energising is transported
OK；Detection photocell 22 is coupled with electromagnetic clutch 110, when row chain is detected by front serrated roller 11, electromagnetic clutch 110
Adhesive, the part moment of torsion of reductor 13 output passes through V belt 16, passive belt wheel 19 and electromagnetic clutch 110 and passes to rear tooth
Shape roller 17.
Auxiliary device 3 is made up of support roller group 31, lower wearing plate 32, upper wearing plate 33, deflector 34 etc..Deflector 34 plays
The supporting bracket that copper gang chain runs to front serrated roller 11 from filament cutter works；Upper wearing plate 33 plays copper gang chain the past serrated roller 11
Run and work to the supporting bracket of rear serrated roller 17；Lower wearing plate 32 and support roller group 31 jointly play and support the work holding up copper gang chain
With.
Lower cleaning device 4 is made up of electric heater unit 41, supersonic generator 42, temperature sensor 43, water tank 44 etc.；Its
In, electric heater unit 41, supersonic generator 42, temperature sensor 43 are respectively positioned in water tank 44 casing.Electric heater unit 41 is right
Rinse water in water tank is heated, after temperature sensor 43 detects hot water temperature and reaches setting value, PLC module group 123
Cut off the electricity supply by relay group 125, stop heating.After hot water is cooled to uniform temperature, temperature controller opens again automatically
Dynamic, connect circuit and heat again.The high-frequency oscillation signal that supersonic generator 42 sends, is converted into high frequency machinery by transducer
Vibrate and travel in rinse water, reach the purpose of cleaning part surface cleaning.
Upper row chain system II is by haulage gear 6, detection means 7, auxiliary device 8, pneumatic means, upper cleaning device 10, electricity
The composition such as control device (part of electric-control system IV).
Haulage gear 6 is by front serrated roller 61, front pressing roller 62, reductor 63, driving pulley 64, torque sensor 65, three
Cuticle band 66, rear serrated roller 67, rear pressing roller 68, passive belt wheel 69, electromagnetic clutch 610 etc. form.
Detection means 7 is made up of detection photocell 71, detection photocell 72 etc..
Auxiliary device 8 by upper wearing plate 81, lower wearing plate 82, support roller group 83, deflector 84, triangular support bracket 85 and can be stretched
Contracting cantilever 86 grade forms.
Triangular support bracket 85 and telescopic boom 86 are used for dismounting and the installation process of upper copper gang chain, play support and hold up
The effect of row chain.After telescopic boom 86 stretches out, its arc deflector is docked with deflector 84, and holding up sagging row chain can be smoothly
Serrated roller 61 before entrance.
Upper cleaning device 10 is by electric heater unit 101, supersonic generator 102, temperature sensor 103,104 groups of water tank
Become.High-pressure water device is by high-pressure water tank 51, high pressure electric water heater 52, water under high pressure water under high pressure pipeline 53, electromagnetic valve 54, electromagnetism
Valve 55, washer jet 56 and other pipeline fittingses, clear blowing compressed air pipeline 57, electromagnetic valve 58, electromagnetic valve 59 and compressed air
Nozzle 510 and other pipeline fittingses composition, are available for row chain and lower arrayed chain concurrently or separately use.High pressure electric water heater 52
In row chain cleaning process, heat water to design temperature.In row chain cleaning process, electromagnetic valve 54 or electromagnetic valve 55 can be independent
Action, makes water under high pressure pipeline 53 turn on, and makes water under high pressure respectively enter the washer jet 56 of water tank 44 or water tank 104, by water under high pressure
Curtain high velocity jet is to row chain.During row chain is blown clearly, electromagnetic valve 58 or electromagnetic valve 59 can self contained function, clear blowing compressed air pipe
Road 57 turns on, and makes compressed air respectively enter the air nozzle 510 of water tank 44 or water tank 104, forms air curtain, in row chain circumference
In reciprocating rotation clockwise and anticlockwise, row chain is blown clean clearly.
Frame III is made up of device framework 111, road wheel 112 etc..Device framework 111 supports lower arrayed chain system I, upper row
Catenary system II and electric-control system IV.The present invention can be moved by road wheel 112 in filament cutter region and cleaning area.
Electric-control system IV is by rectangular insert 121, chopper 122, PLC module group 123, motor driver group 124, relay
The composition such as group 125, touch screen 126, electric cabinet 127.Wherein electric cabinet is fixed on frame III side, chopper 122, PLC module
Group 123, motor driver group 124, relay group 125 pass through guide rails assembling in electric cabinet 127, rectangular insert 121 with outside
Power supply is connected, and provides system power.Touch screen 126 is embedded on electric cabinet 127, is connected with PLC by network.
As shown in Fig. 8, Fig. 9 and Figure 10, row chain provided in an embodiment of the present invention dismounts the dismantling cleaning method that cleaning equipment adopts,
Including：
Step A, one or more than two row chains of drive enter predetermined cleaning positions；
Step B, using cleanout fluid (can be water) immersion or hydro-peening row chain；
Step C, blow clearly row chain using air-flow；
Step D, drive one or more than two row chains exit predetermined cleaning positions, enter preparation installation site.
The position of above step B, C can exchange.Step A is contrary with the course of action of step D.
Optionally embodiment, step A includes：
A1, disassembly mechanism fore-end introduce row chain position be spliced to form row chain guide rail, make two row chain middle positions
Put the fore-end that the higher row chain of height slips into disassembly mechanism along row chain guide rail, and dragged by the fore-end of disassembly mechanism
Dynamic row chain；
A2, using disassembly mechanism fore-end drag row chain just entered behind position to be cleaned, restart disassembly mechanism
Rear end part to row chain implement drag.
The purpose of step A1 be to ensure that row chain can from along row chain slide to the position docked with disassembly mechanism.
The purpose of step A2 is save energy, both can apply to disassembly mechanism it is also possible to be applied to lower demountor
Structure.Step A1 is only applied to disassembly mechanism.
Optionally embodiment, step B includes：
Drive row chain to move during hydro-peening row chain in the lump, make all positions in cleanout fluid hydro-peening row chain；Hydro-peening mistake
Cheng Zhonghui applies certain impulse force to row chain, so the effect of cleaning is more even more ideal than soaking.
Step C includes：Drive row chain to move during blowing clearly row chain in the lump, make air-flow dry up the moisture in row chain.Water
Row chain can be avoided to get rusty after point drying up filament cutter to be damaged it is also possible to avoid row chain to carry moisture to filament cutter.
Optionally embodiment, the hydro-peening row chain in the form of high pressure water curtain of the cleanout fluid in step B, gas in step C
Stream dries up the moisture in row chain in the form of air curtain.
The impulsive force of water curtain and air curtain does not result in row chain trauma than more uniform, dispersion.
1～Figure 10 illustrates that the row chain that the present invention provides dismounts tearing open of cleaning equipment application in more detail below in conjunction with the accompanying drawings
Dress cleaning method, the method specifically includes：
1st, lower arrayed chain dismounting：Present device is proceeded to assigned position and fixes；By touch screen 126, start automatically controlled
System.After row chain of dismantling manually bearing pin, invert lower arrayed chain reductor, so that row chain is exited, and by deflector 34 row to front profile of tooth
Roller 11；Row chain is detected positioned at the detection photocell 21 of front serrated roller 11 and the porch of round roller, reductor 13 runs, row chain with
Front serrated roller 11 engages and conveys along upper wearing plate 33；Detection when row chain row is to rear serrated roller 17, on rear serrated roller 17
Photocell 22 detects signal, now electromagnetic clutch 110 action, and rear serrated roller 17 runs, and row chain is engaged with rear serrated roller 17
And the radian along rear serrated roller 17 rotates to lower section, and circumferentially convey along lower section support roller group 31, until detection photocell 21 is examined
Do not detect signal.Now, complete the dismounting operation to lower arrayed chain.
2nd, upper row chain dismounting, compared with lower arrayed chain dismounting, as shown in figure 4, auxiliary device 8 includes triangular support bracket 85 He
Telescopic boom 86.First, place triangular support bracket 85, row chain is pulled down after a section bearing pin, then relay group 125 adhesive,
Telescopic boom 86 stretches out, and the arc deflector of telescopic boom 86 is held sagging upper row chain and makes it right with deflector 84
Connect；Realize it and deflector 84 holds up the effect supporting row chain jointly.
3rd, row chain cleaning：Unclamp the fixing device of present device and move to cleaning area；By water under high pressure pipeline 53, pressure blank pipe
Road equal energy source connects, and accesses rectangular insert 121；Cleaning model is started on touch screen 126, copper gang chain presses default cleaning step
It is carried out；Now (electromagnetism) valve 54,55 all closes, and pipeline is not turned on；Electromagnetic clutch 610 remains engaged with, front serrated roller 61
The equal synchronous axial system with rear serrated roller 67, circumferentially path rotates clockwise or counterclockwise row chain, at cleaning hinge；PLC mould
Block group 123, hot type electric heater unit 101, relay group 125 and temperature sensor 103 composition temperature unit, in water tank 104
Water temperature be controlled by setting value；After preset time T cleaning, open drain valve, water is drained；Start water under high pressure electrical heating
, to design temperature, electromagnetic valve 54 action, by water pump 511 from washer jet 56 persistently by high pressure water curtain high speed for device 52 heating water
Spray to row chain；The high-frequency oscillation signal that supersonic generator 102 sends, is converted into high frequency mechanical oscillation by transducer and passes
It is multicast in rinse water, reach the purpose of cleaning part surface cleaning.Under above high-pressure water heating, ultrasound wave collective effect, by copper gang chain
Clean up.Then, supersonic generator 102 is out of service, and hot type electric heater unit 52 stops heating, by water emptying.
4th, row chain is blown clearly：PLC module group 123 controls electromagnetic valve 59 to start compressed air line 57, forms air curtain, simultaneously
Copper gang chain circumference rotates clockwise and anticlockwise, and row chain is blown clean clearly, and through preset time T 2, electromagnetic valve 59 cuts out, row chain
Stop operating operation, and purging completes.
5th, row chain is installed：Present device is proceeded to assigned position and fixes；Start and row chain function is installed, repeat above-mentioned
The reverse action of unloading process, realizes row chain and installs.
Arbitrary technical scheme disclosed in the invention described above unless otherwise stated, if it discloses numerical range, then
Disclosed numerical range is preferred numerical range, any it should be appreciated by those skilled in the art：Preferably numerical range
It is only the obvious or representative numerical value of technique effect in many enforceable numerical value.Due to numerical value more it is impossible to
Exhaustion, so the present invention just discloses component values to illustrate technical scheme, and, the above-mentioned numerical value enumerated is not
The restriction to the invention protection domain should be constituted.
If the word such as " first ", " second " being used herein and to limit parts, those skilled in the art should
This knows：" first ", the use of " second " are intended merely to facilitate in description, parts to be carried out distinguishing such as does not have Stated otherwise
Outward, above-mentioned word does not have special implication.
Meanwhile, if the invention described above disclosure or the parts or the structural member that relate to connection fastened to each other, then, except another
There is statement outer, be fixedly connected and can be understood as：(for example using bolt or mode connects for screw) can be releasably fixedly connected it is also possible to
It is interpreted as：Non-removable be fixedly connected (such as riveting, welding), certainly, connection fastened to each other can also be integral type structure
(for example manufacturing using casting technique is integrally formed) is replaced (substantially cannot be using except integrally formed technique).
In addition, the art for representing position relationship or shape applied in arbitrary technical scheme disclosed in the invention described above
Its implication includes approximate with it, similar or close state or shape to language unless otherwise stated.The either component that the present invention provides
Both can be to be assembled by multiple single ingredients it is also possible to the separate part that manufactures of the technique that is one of the forming.
If employ in describing the invention term " " center ", " longitudinal ", " horizontal ", "front", "rear", " left ",
" right ", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " etc., then the orientation of above-mentioned term instruction or position relationship are base
In orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or imply
The equipment of indication, mechanism, part or element must have specific orientation, with specific azimuth configuration and operation, therefore can not
It is interpreted as limiting the scope of the invention.
Finally it should be noted that:Above example is only not intended to limit in order to technical scheme to be described；To the greatest extent
Pipe has been described in detail to the present invention with reference to preferred embodiment, and those of ordinary skill in the art should be understood：Still
The specific embodiment of the present invention can be modified or equivalent is carried out to some technical characteristics；Without deviating from this
The spirit of bright technical scheme, it all should be covered in the middle of the technical scheme scope that the present invention is claimed.
Claims (18)
1. a kind of row chain dismounting cleaning equipment is it is characterised in that include disassembly mechanism and actuating unit, wherein：
Described actuating unit with described disassembly mechanism drive connection and can drive described disassembly mechanism to be pointed to diverse location height
At least two row chains simultaneously by drag in the way of implement dismantle operation.
2. row chain according to claim 1 dismounting cleaning equipment it is characterised in that described disassembly mechanism include frame, on
Disassembly mechanism and lower disassembly mechanism, wherein：
Described upper disassembly mechanism and lower disassembly mechanism are arranged in described frame；
Described actuating unit with described upper disassembly mechanism, described lower disassembly mechanism drive connection and can drive described upper disassembly mechanism
The row chain higher to position height is implemented to dismantle operation in the way of dragging, and drives described lower disassembly mechanism relatively low to position height
Row chain implemented in the way of dragging dismantle operation.
3. row chain according to claim 2 dismounting cleaning equipment it is characterised in that described upper disassembly mechanism with described under tear open
Unload one of them inclusion of both structures or both each all include：Haulage gear, overload protecting mechanism and auxiliary device, its
In：
Described haulage gear is arranged in described frame, and described actuating unit with described haulage gear drive connection and can drive institute
State haulage gear and described row chain is dragged to predetermined cleaning positions；
Described overload protecting mechanism is arranged on described haulage gear and can trigger institute when pull strength is more than default safety value
State actuating unit to stop driving described haulage gear；
Described auxiliary device is arranged on around the path that described row chain is passed through to be limited in described row chain on predetermined path.
4. row chain dismounting cleaning equipment according to claim 3 is it is characterised in that described haulage gear includes front profile of tooth
Roller, front pressing roller, driving pulley, belt, rear serrated roller, rear pressing roller, passive belt wheel, detection means and clutch, wherein：
Described actuating unit is driven even with described front serrated roller with described driving pulley drive connection and by described driving pulley
Connect, described row chain can be introduced between described front serrated roller, described front pressing roller in described front serrated roller rotation process；
Described driving pulley is dynamically connected with described passive belt wheel driving by belt, described clutch be arranged on described passive belt wheel with
Between described rear serrated roller；
Described passive belt wheel can drive described rear serrated roller to rotate described row by being in the described clutch of engagement state
Chain introduces between described rear serrated roller, described rear pressing roller；
Described detection means is arranged in described frame, and described detection means detects the front end of described row chain and described rear profile of tooth
The distance between roller, described rear pressing roller can trigger described clutch after reaching predetermined value and switch to engagement state from released state；
Described detection means detects the rear end of described row chain and the distance between described front serrated roller, described front pressing roller reach predetermined
Described clutch can be triggered after value and switch to released state from engagement state.
5. row chain dismounting cleaning equipment according to claim 4 is it is characterised in that described overload protecting mechanism passes for moment of torsion
Sensor, described driving pulley is by described torque sensor and described front serrated roller drive connection.
6. row chain according to claim 4 dismounting cleaning equipment it is characterised in that described auxiliary device include support roller group,
Lower wearing plate, upper wearing plate and deflector, wherein：
Described deflector, described support roller group, described lower wearing plate are arranged under the path that described row chain is passed through and can support institute
State row chain；Described row chain can slip between described front serrated roller, described front pressing roller along described deflector；
Described upper wearing plate is arranged on the path that described row chain is passed through and can limit the extreme higher position of described row chain.
7. row chain according to claim 6 dismounting cleaning equipment is it is characterised in that in disassembly mechanism on described, described
Auxiliary device also includes bracing frame and telescopic boom, wherein：Described telescopic boom includes fixed part and movable part, institute
State fixed part to be fixedly connected with support frame as described above, described movable part can mobile with respect to described fixed part to described deflector pair
The position connecing, described movable part can be formed after docking with described deflector enough to make described row chain slip into described front serrated roller and institute
State the row chain guide rail between front pressing roller.
8. row chain dismounting cleaning equipment according to claim 1 is it is characterised in that described row chain dismounting cleaning equipment also wraps
Include wiper mechanism, at least two described row chains that described wiper mechanism can be pointed to diverse location height implement cleaning work respectively
Industry.
9. row chain dismounting cleaning equipment according to claim 8 is it is characterised in that described wiper mechanism is included for cleaning
The upper cleaning device of the higher row chain in position and the lower cleaning device for the relatively low row chain of cleaning positions, wherein：
Described upper cleaning device is each all included with one of them inclusion of described lower cleaning device or both：Electrical heating fills
Put, supersonic generator, temperature sensor and water tank, described electric heater unit, described supersonic generator, described temperature pass
Sensor is respectively positioned within described water tank；Trigger institute when the temperature deficiency preset value of the cleanout fluid that described temperature sensor detects
State the cleanout fluid in water tank described in heating devices heat, the temperature of the cleanout fluid detecting when described temperature sensor exceedes default
Described heater stop heating is triggered during value；
Described supersonic generator can send high-frequency oscillation signal to purify the described row chain in described water tank to described cleanout fluid
Surface.
10. row chain dismounting cleaning equipment according to claim 8 is it is characterised in that described wiper mechanism includes high pressure spray
Cleaning device, wherein：
On the path that the nozzle of described high-pressure spray wash device passes through towards described row chain, and when described high-pressure spray wash device is triggered
After can automatically by nozzle to described row chain spray the satisfactory cleaning liquid of temperature and pressure.
11. row chain dismounting cleaning equipments according to claim 10 are it is characterised in that described high-pressure spray wash device includes height
Pressure water tank, heater, control valve, water pump and nozzle, wherein:
Described heater is located in described high-pressure water tank and can heat the cleanout fluid in described high-pressure water tank；Described control valve
It is arranged between described water pump and described nozzle and can control described water pump to pump to described nozzle from described high-pressure water tank
The speed of cleanout fluid and flow.
12. row chain dismounting cleaning equipments according to claim 11 are it is characterised in that described wiper mechanism includes blowing clearly dress
Put, wherein：
Described clear blowing apparatus include air compressor, switch valve and nozzle, the path that described nozzle passes through towards described row chain
On；Described switch valve is arranged between described air compressor and described nozzle and described air compressor can be controlled to be delivered to institute
State speed and the flow of the air-flow of nozzle.
13. row chain dismounting cleaning equipments according to claim 1 are it is characterised in that described actuating unit includes automatically controlled system
System, described electric-control system includes plug, PLC module group, motor driver group, relay group and touch screen, wherein：
Described plug is electrically connected with external power source and is described PLC module group, touch screen, motor driver group supply electric energy；
Described relay group is connected between described plug and motor, described PLC module group electrically connect with described relay group and
The break-make of described relay group place circuit can be controlled.
14. dismount cleaning equipment it is characterised in that described row chain is filament cutter according to the arbitrary described row chain of claim 1-13
Copper gang chain.
A kind of arbitrary described row chain of 15. claim 1-14 dismount the dismantling cleaning method that cleaning equipment adopts it is characterised in that
Including：
Step A, one or more than two row chains of drive enter predetermined cleaning positions；
Step B, using cleanout fluid soak or row chain described in hydro-peening；
Step C, blow clearly described row chain using air-flow；
Step D, drive one or two the above row chains exit predetermined cleaning positions, enter preparation installation site.
16. according to claim 15 methods described it is characterised in that described step A includes：
Drag described row chain using the fore-end of disassembly mechanism and just entered behind position to be cleaned, after restarting disassembly mechanism
End partly implements to drag to row chain；
The position introducing row chain in the fore-end of disassembly mechanism is spliced to form row chain guide rail, makes in two row chains position height relatively
High row chain slips into the fore-end of disassembly mechanism along row chain guide rail, and drags described row by the fore-end of disassembly mechanism
Chain.
17. according to claim 15 methods described it is characterised in that
Described step B includes：Drive described row chain to move during row chain described in hydro-peening in the lump, make described cleanout fluid hydro-peening institute
State all positions in row chain；
Described step C includes：Drive described row chain to move during blowing clearly described row chain in the lump, so that described air-flow is dried up described
Moisture in row chain.
18. according to claim 17 methods described it is characterised in that the cleanout fluid in described step B is in the form of high pressure water curtain
Row chain described in hydro-peening, air-flow described in described step C dries up the moisture in described row chain in the form of air curtain.
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| CN201610917975.XA CN106392534B (en) | 2016-10-21 | 2016-10-21 | Row chain dismounts cleaning equipment and its dismantling cleaning method of use |
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| CN201610917975.XA CN106392534B (en) | 2016-10-21 | 2016-10-21 | Row chain dismounts cleaning equipment and its dismantling cleaning method of use |
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|---|---|---|---|---|
| CN107397249A (en) * | 2017-07-28 | 2017-11-28 | 河南中烟工业有限责任公司 | Row chain section tears pin equipment open |
| CN107397249B (en) * | 2017-07-28 | 2024-02-20 | 河南中烟工业有限责任公司 | Pin removing equipment for row chain links |
| CN108568569A (en) * | 2018-07-02 | 2018-09-25 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of Gear Processing cleaning device |
| CN108971145A (en) * | 2018-07-26 | 2018-12-11 | 安徽省绩溪县飞奔链传动有限公司 | A kind of production line chain degreaser |
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| Publication number | Publication date |
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| CN106392534B (en) | 2018-09-21 |
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