CN106392534B - Row chain dismounts cleaning equipment and its dismantling cleaning method of use - Google Patents
Row chain dismounts cleaning equipment and its dismantling cleaning method of use Download PDFInfo
- Publication number
- CN106392534B CN106392534B CN201610917975.XA CN201610917975A CN106392534B CN 106392534 B CN106392534 B CN 106392534B CN 201610917975 A CN201610917975 A CN 201610917975A CN 106392534 B CN106392534 B CN 106392534B
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- China
- Prior art keywords
- row chain
- cleaning
- row
- chain
- disassembly mechanism
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Abstract
The invention discloses a kind of row chain dismounting cleaning equipment and its dismantling cleaning methods of use, are related to technical field of engineering machinery.Solve the prior art there is technical issues that can not by upper row chain, lower arrayed chain simultaneously.The row chain dismounts cleaning equipment, including disassembly mechanism and actuating unit, wherein：Actuating unit is drivingly connected with disassembly mechanism and disassembly mechanism can be driven to be implemented to dismantle operation in a manner of dragging simultaneously at least two row chains positioned at different location height.The row chain dismounts the dismantling cleaning method that cleaning equipment uses, including：One or two or more row chain is driven to enter scheduled cleaning positions；Utilize cleaning solution immersion or hydro-peening row chain；Row chain is blown clearly using air-flow；One or two or more row chain is driven to exit scheduled cleaning positions, into preparation installation site.The present invention is for unpicking and washing row chain, lower arrayed chain.
Description
Technical field
The present invention relates to technical field of engineering machinery more particularly to a kind of row chain dismounting cleaning equipment and row chain dismounting
The dismantling cleaning method that cleaning equipment uses.
Background technology
Filament cutter is in tobacco cutting production, treated tobacco leaf, offal being cut into and meets technology for making tobacco threds specification and wants
Ask cut tobacco, the stem of width.Tobacco leaf (stalk) is transported to cutter door position, row chain by the copper gang chain as filament cutter significant transportation component
Tobacco cut width is determined with the relative velocity of rotor.Meanwhile the pressure of tobacco leaf (stalk) is applied to by upper row chain pneumatic pressurizing system
Power makes chopping process steady and continuous carry out.
In work, since copper gang chain is directly contacted with tobacco leaf (stalk), and applies larger extruding force to tobacco leaf (stalk), make cigarette
Oil or stalk dirt are squeezed away and are adhered in row chain surface and gap.Although being carried out to row chain outer surface after production work end of day
Cleaning, but copper gang chain inner surface and gap can not thoroughly be cleaned because of reasons such as spatial positions, can only regular dismounting cleaning, maintenance and
It safeguards.
The copper gang chain dismounting of major part tobacco productive corporation remains in full mutual disassembly's mode at present：1, by special fixation
Ramp is mounted on chopping drive end unit；
2, the row chain that comes loose tensioning apparatus and knife door component of dismantling；
3, row chain axis pin is taken out, manually pulls out whole row chain.
However during mutual disassembly's whole copper gang chain, due to row chain it is overweight be easy to it is whole rapidly slide, exist as
Lower disadvantage：
1, maintenance personal is easily injured；
2, ground failure scene is hit；
3, row chain may deform breakage because hitting；
4, the row chain removed is not easy to transport, clean, maintain and install.
Although individual tobacco productive corporations use semimechanized dismounting cleaning way, reduce manpower, the applicant
It was found that：At least there is following technical problem in the prior art：
The semimechanized dismounting cleaning way that the prior art provides can not dismantle upper row chain, lower arrayed chain simultaneously；And
It is leading that manpower is still to from dismounting to cleaning, it is time-consuming and laborious.
Invention content
At least one purpose of the present invention is to propose a kind of row chain dismounting cleaning equipment and row chain dismounting cleaning equipment
The dismantling cleaning method of use, solve the prior art there is technical issues that can not by upper row chain, lower arrayed chain simultaneously.The present invention
(upper row chain, lower arrayed chain can be same for many technique effects that optimal technical scheme in many technical solutions provided can be generated
When dismounting, cleaning, it is time saving and energy saving) elaboration as detailed below.
To achieve the above object, the present invention provides following technical schemes：
Row chain provided in an embodiment of the present invention dismounts cleaning equipment, including disassembly mechanism and actuating unit, wherein：It is described
Actuating unit is drivingly connected with the disassembly mechanism and the disassembly mechanism can be driven to positioned at least the two of different location height
Row chain is implemented to dismantle operation simultaneously in a manner of dragging.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Disassembly mechanism includes rack, upper disassembly mechanism and lower disassembly mechanism, wherein：
The upper disassembly mechanism and lower disassembly mechanism are arranged in the rack；
The actuating unit is drivingly connected with the upper disassembly mechanism, the lower disassembly mechanism and can drive the upper dismounting
Mechanism implements position height (opposite) higher row chain to dismantle operation, the driving lower disassembly mechanism contraposition in a manner of dragging
Height (opposite) lower row chain is set to implement to dismantle operation in a manner of dragging.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Both upper disassembly mechanism and the lower detaching structure one of them include or both include respectively：Haulage gear, overload are protected
Mechanism and auxiliary device are protected, wherein：
The haulage gear is arranged in the rack, and the actuating unit is drivingly connected and can drive with the haulage gear
It moves the haulage gear and the row chain is dragged to scheduled cleaning positions；
Overload protecting mechanism setting can touched on the haulage gear and when tractive force is more than preset safety value
It sends out actuating unit described and stops driving the haulage gear；
The auxiliary device is arranged around the path that the row chain is passed through so that the row chain is limited in scheduled path
On.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Haulage gear includes preceding serrated roller, preceding pressing roller, driving pulley, belt, rear serrated roller, rear pressing roller, passive belt wheel, detection dress
It sets and clutch, wherein：
The actuating unit is drivingly connected with the driving pulley and is driven by the driving pulley and the preceding serrated roller
It is dynamic to connect, the row chain can be introduced between the preceding serrated roller, the preceding pressing roller in the preceding serrated roller rotation process；
The driving pulley is connect by belt with the passive belt wheel drive, and the clutch is arranged in the passive belt
Between wheel and the rear serrated roller；
The passive belt wheel can be driven by the clutch in engagement state it is described after serrated roller rotation with by institute
Row chain is stated to introduce between the rear serrated roller, the rear pressing roller；
The detection device is arranged in the rack, the detection device detect the front end of the row chain with it is described after
Serrated roller, it is described after the distance between pressing roller reach and can trigger the clutch after predetermined value and switch to joint shape from discrete state
State；The detection device detects that the rear end of the row chain reaches with the distance between the preceding serrated roller, the preceding pressing roller
The clutch can be triggered after predetermined value switchs to discrete state from engagement state.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Overload protecting mechanism is torque sensor, and the driving pulley is connected by the torque sensor and the preceding serrated roller driving
It connects.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Auxiliary device includes support roller group, lower wearing plate, upper wearing plate and deflector, wherein：
The deflector, the support roller group, the lower wearing plate are arranged under the path that the row chain is passed through and can prop up
Support the row chain；The row chain can slide into along the deflector between the preceding serrated roller, the preceding pressing roller；
The upper wearing plate is arranged on the path that the row chain is passed through and can limit the extreme higher position of the row chain.
The optimization of technical solution after any technical solution provided above or hereinafter as the present invention or any optimization, in institute
It states in disassembly mechanism, the auxiliary device further includes supporting rack and telescopic boom, wherein：The telescopic boom includes
Fixed part and movable part, the fixed part are fixedly connected with support frame as described above, and the movable part can be relative to the fixed part
It is moved to the position docked with the deflector, the movable part can be formed after being docked with the deflector is enough to make the row chain
Slide into the row chain guide rail between the preceding serrated roller and the preceding pressing roller.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
It further includes wiper mechanism that row chain, which dismounts cleaning equipment, and the wiper mechanism can be to positioned at different location height at least described in two
Row chain implements washing and cleaning operation respectively.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Wiper mechanism includes for the upper cleaning device of the higher row chain of cleaning positions and under the lower row chain of cleaning positions
Cleaning device, wherein：
Both described upper cleaning device and the lower cleaning device one of them include or both include respectively：Electrical heating
Device, supersonic generator, temperature sensor and water tank, the electric heater unit, the supersonic generator, the temperature
Sensor is respectively positioned within the water tank；It is triggered when the temperature deficiency preset value for the cleaning solution that the temperature sensor detects
Cleaning solution in water tank described in the heating devices heat, when the temperature for the cleaning solution that the temperature sensor detects is more than pre-
If triggering the heater stop heating when value；
The supersonic generator can send out high-frequency oscillation signal with described in purifying in the water tank to the cleaning solution
The surface of row chain.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Wiper mechanism includes high-pressure spray wash device, wherein：
On the path that the nozzle of the high-pressure spray wash device passes through towards the row chain, and work as the high-pressure spray wash device quilt
The satisfactory cleaning liquid of temperature and pressure can be sprayed to the row chain automatically by nozzle after triggering.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
High-pressure spray wash device includes high-pressure water tank, heating device, control valve, water pump and nozzle, wherein:
The heating device is located in the high-pressure water tank and can heat the cleaning solution in the high-pressure water tank；The control
Valve processed, which is arranged between the water pump and the nozzle and can control the water pump, to be pumped out of described high-pressure water tank to the spray
The speed and flow of the cleaning solution of mouth.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Wiper mechanism includes clear blowing apparatus, wherein：
The clear blowing apparatus includes air compressor, switch valve and nozzle, and the nozzle passes through towards the row chain
On path；The switch valve is arranged between the air compressor and the nozzle and can control the air compressor conveying
To the speed and flow of the air-flow of the nozzle.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Actuating unit includes electric-control system, the electric-control system include plug, PLC module group, motor driver group, relay group and
Touch screen, wherein：
The plug is electrically connected with external power supply and is the PLC module group, touch screen, motor driver group supply electricity
Energy；
The relay group is connected between the plug and motor, and the PLC module group is electrically connected with the relay group
The break-make of circuit where connecing and the relay group capable of being controlled.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Row chain is filament cutter copper gang chain.
The dismantling cleaning method that row chain dismounting cleaning equipment provided in an embodiment of the present invention uses, including：
Step A, one or two or more row chain is driven to enter scheduled cleaning positions；
Step B, row chain described in cleaning solution immersion or hydro-peening is utilized；
Step C, the row chain is blown clearly using air-flow；
Step D, one or two row chain described above is driven to exit scheduled cleaning positions, into preparation installation site.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Step A includes：
After just entering position to be cleaned using the fore-end dragging row chain of disassembly mechanism, restart disassembly mechanism
Rear end part to row chain implement drag；
The position that row chain is introduced in the fore-end of disassembly mechanism is spliced to form row chain guide rail, keeps position in two row chains high
The fore-end that higher row chain slides into disassembly mechanism along row chain guide rail is spent, and institute is dragged by the fore-end of disassembly mechanism
State row chain.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Step B includes：
It drives the row chain to move during row chain described in hydro-peening together, makes in row chain described in the cleaning solution hydro-peening
All positions；
The step C includes：
It drives the row chain to move during blowing the row chain clearly together, the air-flow is made to dry up the water in the row chain
Point.
The optimization of technical solution, described after any technical solution provided above or hereinafter as the present invention or any optimization
Cleaning solution in the step B row chain described in hydro-peening in the form of high pressure water curtain, air-flow is in the form of air curtain described in the step C
Dry up the moisture in the row chain.
Based on the above-mentioned technical proposal, the embodiment of the present invention can at least have the following technical effects：
Row chain provided by the invention dismounts cleaning equipment, and actuating unit can drive disassembly mechanism to being located at different location height
At least two row chains of degree are implemented to dismantle operation simultaneously in a manner of dragging, and thus solving prior art presence can not be by upper row
The technical issues of chain, lower arrayed chain are dismantled simultaneously.
The row chain dismounting cleaning that optimal technical scheme (hereinafter specific embodiment part is described in detail) of the present invention provides is set
It is standby to implement cleaning, drying operation simultaneously at least two row chains of different location height, not only avoid artificial dismounting
Heavy workload caused by cleaning, efficiency is low, eliminates the security risk to maintenance personal and cleanup crew, greatly reduces dimension
Repair the labor intensity of personnel and cleanup crew.And it realizes automatic to the dismounting of filament cutter copper gang chain, cleaning, installment work process
Change etc., avoid whole copper gang chain in downdraw process, because row chain is overweight, be easy to it is whole rapidly slide caused by safety it is hidden
Suffer from and scene is destroyed, improves copper gang chain and dismount clean working efficiency；And it can be replaced different according to different filament cutter models
Serrated roller has extensive generalization and versatility.
Description of the drawings
Attached drawing described herein is used to provide further understanding of the present invention, and is constituted part of this application, this hair
Bright illustrative embodiments and their description are not constituted improper limitations of the present invention for explaining the present invention.In the accompanying drawings：
Fig. 1 is dismounted the schematic diagram of cleaning equipment by the row chain that the embodiment of the present invention provides；
The one of the partial structurtes (parts I) for the row chain dismounting cleaning equipment that Fig. 2 embodiment of the present invention shown in Fig. 1 provides
Open schematic diagram；
The partial structurtes (parts II) for the row chain dismounting cleaning equipment that Fig. 3 embodiment of the present invention shown in Fig. 1 provides
One schematic diagram；
Fig. 4 dismounts the supporting rack of cleaning equipment by the row chain that the embodiment of the present invention provides and telescopic boom is removed
The schematic diagram of row chain；
The electric-control system of the actuating unit for the row chain dismounting cleaning equipment that Fig. 5 is provided by the embodiment of the present invention forms portion
The schematic diagram of parallel circuit connection relation；
Fig. 6 is dismounted the schematic diagram of the high pressure water circuit of cleaning equipment by the row chain that the embodiment of the present invention provides；
Fig. 7 is dismounted the schematic diagram of the compressed air line of cleaning equipment by the row chain that the embodiment of the present invention provides；
Fig. 8 is dismounted the schematic diagram of the disassembly process of the upper row chain of cleaning equipment by the row chain that the embodiment of the present invention provides；
Fig. 9 is dismounted the schematic diagram of the disassembly process of the lower arrayed chain of cleaning equipment by the row chain that the embodiment of the present invention provides；
Figure 10 is dismounted by the row chain that the embodiment of the present invention provides in the upper row chain of cleaning equipment, the cleaning process of lower arrayed chain
The schematic diagram of change in location；
Reference numeral：I, lower arrayed chain system；II, upper row chain system；III, rack；111, device framework；112, traveling wheel；
1, haulage gear；11, preceding serrated roller；12, preceding pressing roller；13, speed reducer；14, driving pulley；15, torque sensor；16, skin
Band；17, rear serrated roller；18, rear pressing roller；19, passive belt wheel；110, clutch；2, detection device；21, photoelectric tube is detected；
22, photoelectric tube is detected；3, auxiliary device；31, support roller group；32, lower wearing plate；33, upper wearing plate；34, deflector；4, lower cleaning
Device；41, electric heater unit；42, supersonic generator；43, temperature sensor；44, water tank；125, relay group；126, it touches
Touch screen；51, high-pressure water tank；52, heating device；53, high pressure water pipeline；54, valve；55, valve；56, washer jet；57, air hose
Road；58, valve；59, valve；510, air nozzle；511, water pump；6, haulage gear；61, preceding serrated roller；62, preceding pressing roller；63, subtract
Fast machine；64, driving pulley；65, torque sensor；66, belt；67, rear serrated roller；68, rear pressing roller；69, passive belt wheel；
610, electromagnetic clutch；7, detection device；71, photoelectric tube is detected；72, photoelectric tube is detected；8, auxiliary device；81, upper wearing plate；
82, lower wearing plate；83, support roller group；84, deflector；85, supporting rack；86, telescopic boom；10, upper cleaning device；101, electric
Heating device；102, supersonic generator；103, temperature sensor；104, water tank；IV, electric-control system；121, plug；122, break
Road device；123, PLC module group；124, motor driver group；125, relay group；126, touch screen；127, electric cabinet.
Specific implementation mode
Be referred to attached drawing Fig. 1~Figure 10 below and word content understand present disclosure and the present invention with it is existing
Distinctive points between technology.Hereafter attached drawing and by way of enumerating some alternative embodiments of the present invention, to the present invention's
Technical solution (including optimal technical scheme) is described in further detail.It should be noted that：Any skill in the present embodiment
Art feature, any technical solution are one or more of the technical characteristic of plurality of optional or optional technical solution, in order to
Description it is succinct need all alternative technical characteristics of the present invention impossible to exhaust and alternative technical side in this document
Case, the embodiment for being also not easy to each technical characteristic emphasize it for one of optional numerous embodiments, so this field
Technical staff should know：Any technological means provided by the invention can be replaced or by provided by the invention arbitrary two
A or more technological means or technical characteristic, which are combined mutually, obtains new technical solution.Any skill in the present embodiment
Art feature and any technical solution do not limit the scope of the invention, and protection scope of the present invention should include this field
Technical staff does not make the creative labor the thinkable any alternate embodiments of institute and those skilled in the art will be of the invention
Any two of offer or more technological means or technical characteristic technical solution new obtained from being combined mutually.
An embodiment of the present invention provides a kind of upper row chain, lower arrayed chains to dismantle simultaneously, cleans, is time saving and energy saving, cleaning effect
The dismantling cleaning method that the high row chain dismounting cleaning equipment of rate and row chain dismounting cleaning equipment use.
Technical solution provided by the invention is illustrated in more detail with reference to Fig. 1~Figure 10.
As shown in Fig. 1~Figure 10, row chain that the embodiment of the present invention is provided dismounts cleaning equipment, including disassembly mechanism and
Actuating unit, wherein：
Actuating unit is drivingly connected with disassembly mechanism and disassembly mechanism can be driven to positioned at least the two of different location height
Row chain is implemented to dismantle operation simultaneously in a manner of dragging.
Row chain provided by the invention dismounts cleaning equipment, and actuating unit can drive disassembly mechanism to being located at different location height
At least two row chains of degree are implemented to dismantle operation simultaneously in a manner of dragging.
The row chain dismounting cleaning equipment that optimal technical scheme of the present invention provides can also be at least the two of different location height
Row chain implements cleaning, drying operation simultaneously, and this point will be explained below.
Optionally embodiment, disassembly mechanism include rack III, upper disassembly mechanism and lower disassembly mechanism, wherein：
Upper disassembly mechanism and lower disassembly mechanism are arranged on rack III；
Actuating unit and upper disassembly mechanism, lower disassembly mechanism be drivingly connected and can drive disassembly mechanism to position height compared with
High row chain (upper row chain) is implemented to dismantle operation in a manner of dragging, drives lower disassembly mechanism relatively low to position height (lower arrayed chain)
Row chain implemented in a manner of dragging dismantle operation.Upper row chain, lower arrayed chain implement dismounting by different disassembly mechanisms respectively, up and down
Will not be interfering with each other between disassembly mechanism, it is advantageously ensured that the reliability of dismounting operation.
As depicted in figs. 1 and 2, optionally embodiment, both upper disassembly mechanism and lower detaching structure one of them
Including or both include respectively that (hereinafter one of upper both disassembly mechanism and lower detaching structure may include or two
It is illustrated for the following detaching structure of the structure that person respectively may each comprise)：Haulage gear 1, overload protecting mechanism and
Auxiliary device 3, wherein：Haulage gear 1 is arranged on rack III, and actuating unit is drivingly connected and can drive with haulage gear 1 and leads
Draw mechanism 1 and row chain is dragged to scheduled cleaning positions；
Overload protecting mechanism setting on haulage gear 1 and can tractive force be more than preset safety value when trigger engine
Structure stops driving haulage gear 1；
Auxiliary device 3 is arranged around the path that row chain is passed through so that row chain to be limited on scheduled path.
Overload protecting mechanism can play the role of overload protection to row chain, avoid haulage gear 1 by row chain break or because
Row chain is caused to deform for pulling force is excessive.Auxiliary device 3 plays guiding role.
Optionally embodiment, haulage gear 1 include preceding serrated roller 11, preceding pressing roller 12, driving pulley 14, belt
16, rear serrated roller 17, rear pressing roller 18, passive belt wheel 19, detection device 2 and clutch 110, wherein：Actuating unit and master
Movable belt pulley 14, which is drivingly connected, to be simultaneously drivingly connected by driving pulley 14 and preceding serrated roller 11, can be incited somebody to action in 11 rotation process of preceding serrated roller
Before row chain introducing between serrated roller 11, preceding pressing roller 12；
Driving pulley 14 is drivingly connected by belt 16 and passive belt wheel 19, the setting of clutch 110 passive belt wheel 19 with
Afterwards between serrated roller 17；
The rotation of serrated roller 17 is to introduce row chain after passive belt wheel 19 can be driven by the clutch 110 in engagement state
Afterwards between serrated roller 17, rear pressing roller 18；
Detection device 2 is arranged on rack III, and detection device 2 detects front end and rear serrated roller 17, the rear pressing of row chain
The distance between roller 18, which reaches, can trigger clutch 110 after predetermined value and switch to engagement state from discrete state；Detection device 2 detects
Clutch 110 can be triggered after reaching predetermined value with the distance between preceding serrated roller 11, preceding pressing roller 12 to the rear end of row chain from connecing
Conjunction state switchs to discrete state.
Detection device 2,110 coordinating operation of clutch can play energy-efficient effect, when row chain do not enter before serrated roller 11,
Between preceding pressing roller 12 when precalculated position, clutch 110 is in discrete state, 17 turns of serrated roller after passive belt wheel 19 will not drive
Dynamic, rear serrated roller 17 remains static.
Optionally embodiment, overload protecting mechanism are torque sensor 15, and driving pulley 14 passes through torque sensing
Device 15 is drivingly connected with preceding serrated roller 11.Torque sensor 15 can measure the size of torque, when torque is more than predetermined value,
It sends out overload signal, and overload signal can trigger clutch 110 and switch to engagement state from discrete state.
Optionally embodiment, auxiliary device 3 include support roller group 31, lower wearing plate 32, upper wearing plate 33 and lead
Flowing plate 34, wherein：Deflector 34, support roller group 31, lower wearing plate 32 are arranged under the path that row chain is passed through and can support row chain；
Row chain can be slid into along deflector 34 before between serrated roller 11, preceding pressing roller 12；Upper wearing plate 33 is arranged on the road that row chain is passed through
On diameter and the extreme higher position of row chain can be limited.Lower wearing plate 32, upper wearing plate 33, support roller group 31 and water conservancy diversion in the above structure
Plate 34 all has guiding role, and support roller group 31 is follower group, is rotatablely connected with rack III, it is possible to reduce row chain was advanced
Frictional force in journey.
As shown in Figure 3 and Figure 4, optionally embodiment, in upper disassembly mechanism, auxiliary device 8 further includes support
Frame 85 and telescopic boom 86, wherein：Telescopic boom 86 includes fixed part and movable part, and fixed part is solid with supporting rack 85
Fixed connection, movable part can be moved to the position docked with deflector 34 relative to fixed part, after movable part is docked with deflector 34
The row chain guide rail between serrated roller 11 and preceding pressing roller 12 before being enough to make row chain to slide into can be formed.
Supporting rack 85 and telescopic boom 86 expand the operation distance of deflector 34, can be higher-height to position
Upper row chain plays good auxiliary guiding, supporting role.
Optionally embodiment, it further includes wiper mechanism that row chain, which dismounts cleaning equipment, and wiper mechanism can be to being located at not
At least two row chains with position height implement washing and cleaning operation respectively.
Wiper mechanism can by clear water using sprinkling, impregnate and high frequency machinery vibrate in the way of to row chain simultaneously or not
It is carried out at the same time washing and cleaning operation.
Optionally embodiment, wiper mechanism include for the higher row chain of cleaning positions upper cleaning device and
For the lower cleaning device 4 of the lower row chain of cleaning positions, wherein：
Both upper cleaning device and lower cleaning devices 4 one of them include or both include respectively (hereinafter upper cleaning
Both device and lower cleaning devices 4 one of them may include or both that the following cleaning of structure that respectively may each comprise fills
It is illustrated for setting 4)：Electric heater unit 41, supersonic generator 42, temperature sensor 43 and water tank 44, electrical heating dress
Set 41, supersonic generator 42, temperature sensor 43 is respectively positioned within water tank 44；When the cleaning solution that temperature sensor 43 detects
Temperature deficiency preset value when triggering 52 heating water tank 44 of heating device in cleaning solution (can be clear water, or water and
The mixture of other solvents), trigger heating device when the temperature for the cleaning solution that temperature sensor 43 detects is more than preset value
52 stop heating；
Supersonic generator 42 can send out cleaning solution high-frequency oscillation signal with the surface of the row chain in cleaned water tank 44.Compared with
High water temperature is conducive to the greasy dirt in row chain and dissolves rapidly, to help to improve the efficiency and effect of cleaning.44 side wall of water tank
Height higher than preceding serrated roller 11, rear serrated roller 17 (or even higher than preceding pressing roller 12, rear pressing roller 18), but be less than deflector
34.It may insure that row chain is totally submerged in the cleaning solution in water tank 44 at this time.
Optionally embodiment, wiper mechanism include high-pressure spray wash device, wherein：
On the path that the washer jet 56 of high-pressure spray wash device passes through towards row chain, and after high-pressure spray wash device is triggered
The satisfactory cleaning liquid of temperature and pressure can be sprayed to row chain automatically by washer jet 56.
It is adjusted as shown in fig. 6, the pressure for the cleaning solution that high-pressure spray wash device sprays (can pass through water pump 511, valve),
As long as reaching that the greasiness removal in row chain is clean.
As shown in fig. 6, optionally embodiment, high-pressure spray wash device include high-pressure water tank 51, heating device 52, control
Valve (including valve 54,55), water pump 511 and washer jet 56 processed, wherein:
Heating device 52 is located in high-pressure water tank 51 and can heat the cleaning solution in high-pressure water tank 51；Valve is arranged in water pump
Between 511 and washer jet 56 and the speed of the cleaning solution that water pump 511 is pumped out of high-pressure water tank 51 to washer jet 56 can be controlled
Degree and flow.By can control the adjusting of valve, water pump 511 speed and flow of the cleaning solution of the ejection of washer jet 56,
And then control the size for the impulse force that cleaning solution applies row chain.
As shown in fig. 7, optionally embodiment, wiper mechanism include clear blowing apparatus, wherein：Clear blowing apparatus includes sky
Air compressor, switch valve (including valve 58,59) and air nozzle 510, on the path that air nozzle 510 passes through towards row chain；
Switch valve, which is arranged between air compressor and air nozzle 510 and can control air compressor, is delivered to air nozzle 510
The speed and flow of air-flow.
As shown in figure 5, optionally embodiment, actuating unit include electric-control system IV, electric-control system IV includes inserting
First 121, PLC module group 123, motor driver group 124, relay group 125 and touch screen 126, wherein：
Plug 121 is electrically connected with external power supply and is PLC module group 123, touch screen 126, the supply of motor driver group 124
Electric energy；Relay group 125 is connected between plug 121 and motor, and PLC module group 123 is electrically connected with relay group 125 and can control
The break-make of 125 place circuit of relay group processed.
Motor driver group 124 can be the electric energy that motor supply meets power demand of motors.Touch screen 126 is for showing
Motor status simultaneously receives motor control instruction.Relay group 125 has on-off action.PLC module group 123 can receive touch screen
The control instruction of 126 inputs simultaneously will be closure or disconnect according to 125 switch of control instruction control relay group.
Optionally embodiment, row chain are filament cutter copper gang chain.The copper that filament cutter has two position heights different
The i.e. upper row chain of row chain and lower arrayed chain, suitable for being unpicked and washed using the present invention.Certainly, it is contemplated that the present invention may be use with tobacco business or even
The row chain of other relevant industries is unpicked and washed.
1-10 concentrates the optimization technique side for illustrating that row chain dismounting cleaning equipment of the present invention provides with reference to the accompanying drawings of the specification
Case:
As shown in Figure 1, row chain provided by the invention dismounts cleaning equipment by lower arrayed chain system I, upper row chain system II, rack
The compositions such as III and electric-control system IV.
Lower arrayed chain system I is (automatically controlled by haulage gear 1, detection device 2, auxiliary device 3, lower cleaning device 4, electric control gear
A part of system IV) etc. compositions.
Haulage gear 1 is by preceding serrated roller 11, preceding pressing roller 12, speed reducer 13, driving pulley 14, torque sensor 15, three
The compositions such as cuticle band 16, rear serrated roller 17, rear pressing roller 18, passive belt wheel 19, electromagnetic clutch 110.Preceding pressing roller 12 can be right
Copper gang chain and preceding serrated roller 11 generate radial pressure, ensure that it engages smooth not de- tooth.Speed reducer 13 passes through V belt 16, quilt
Movable belt pulley 19, electromagnetic clutch 110 realize that torque transmits to rear serrated roller 17.
Speed reducer 13 is coupled by torque sensor 15, driving pulley 14 with preceding serrated roller 11.During the installation process, copper bar
When chain encounters side plate and causes clamping stagnation, torque sensor 15 can stop the power output of speed reducer 13 to realize the mistake to speed reducer 13
Protection is carried, and maintenance personal can be reminded to handle clamping stagnation situation.It is specific as follows：In row chain installation process, copper gang chain both sides
When side plate encounters clamping stagnation situation, the torque sensor 15 (or torque sensor 65) being located on preceding serrated roller 11 detects torque >=M
When, M is predetermined torque value, and signal is exported through analysis and give (or the speed reducer of speed reducer 13 to PLC module group 123 by input signal
63) and stop power output, at this point, traction rope is tensed and shake, to make row chain pass through clamping stagnation point；Then, torque sensor
15 (or torque sensors 65) detect torque ＜ M, and speed reducer 13 (or speed reducer 63) output power again drives row chain after reforwarding
Row realizes row chain installation.
Detection device 2 is made of detection photoelectric tube 21, detection photoelectric tube 22 and accessory etc..Detection photoelectric tube can detect whether
There is copper gang chain to pass through, detection photoelectric tube 21 generates signal and pass to speed reducer 13 when detecting copper gang chain, makes its fortune that is powered
Row；Detection photoelectric tube 22 couples with electromagnetic clutch 110, when detecting row chain by preceding serrated roller 11, electromagnetic clutch 110
It is attracted, the part torque that speed reducer 13 exports passes to rear tooth by V belt 16, passive belt wheel 19 and electromagnetic clutch 110
Shape roller 17.
Auxiliary device 3 is made of support roller group 31, lower wearing plate 32, upper wearing plate 33, deflector 34 etc..Deflector 34 plays
The supporting bracket that copper gang chain is run from filament cutter to preceding serrated roller 11 works；Upper wearing plate 33 plays copper gang chain from preceding serrated roller 11
It runs to the supporting bracket of rear serrated roller 17 and works；Lower wearing plate 32 and support roller group 31 play the work that support holds up copper gang chain jointly
With.
Lower cleaning device 4 is by electric heater unit 41, the compositions such as supersonic generator 42, temperature sensor 43, water tank 44；Its
In, electric heater unit 41, supersonic generator 42, temperature sensor 43 are respectively positioned in 44 babinet of water tank.Electric heater unit 41 is right
Ejected wash water in water tank is heated, after temperature sensor 43 detects that hot water temperature reaches setting value, PLC module group 123
It is cut off the power by relay group 125, stops heating.After hot water is cooled to certain temperature, temperature controller opens automatically again
It is dynamic, it connects circuit and heats again.The high-frequency oscillation signal that supersonic generator 42 is sent out is converted into high frequency machinery by energy converter
It vibrates and travels in ejected wash water, achieve the purpose that cleaning parts surface purifies.
Upper row chain system II is by haulage gear 6, detection device 7, auxiliary device 8, pneumatic device, upper cleaning device 10, electricity
Control the compositions such as device (part of electric-control system IV).
Haulage gear 6 is by preceding serrated roller 61, preceding pressing roller 62, speed reducer 63, driving pulley 64, torque sensor 65, three
The compositions such as cuticle band 66, rear serrated roller 67, rear pressing roller 68, passive belt wheel 69, electromagnetic clutch 610.
Detection device 7 is made of detection photoelectric tube 71, detection photoelectric tube 72 etc..
Auxiliary device 8 is by upper wearing plate 81, lower wearing plate 82, support roller group 83, deflector 84, triangular support bracket 85 and can stretch
Contracting cantilevers 86 etc. form.
Triangular support bracket 85 and telescopic boom 86 are used for the disassembly and installation process of upper copper gang chain, play support and picking-up
The effect of row chain.After telescopic boom 86 stretches out, arc deflector is docked with deflector 84, and holding up sagging row chain can be smoothly
Into preceding serrated roller 61.
Upper cleaning device 10 is by electric heater unit 101, supersonic generator 102, temperature sensor 103,104 groups of water tank
At.High-pressure water device is by high-pressure water tank 51, high pressure electric water heater 52, high pressure water high pressure water pipeline 53, solenoid valve 54, electromagnetism
Valve 55, washer jet 56 and other pipeline fittings, clear blowing compressed air pipeline 57, solenoid valve 58, solenoid valve 59 and compressed air
Nozzle 510 and other pipeline fittings composition, concurrently or separately use for upper row chain and lower arrayed chain.High pressure electric water heater 52
In row chain cleaning process, set temperature is heated water to.In row chain cleaning process, solenoid valve 54 or solenoid valve 55 can be independent
Action makes high pressure water pipeline 53 be connected, so that high pressure water is respectively enterd the washer jet 56 of water tank 44 or water tank 104, by high pressure water
Curtain high speed is sprayed to row chain.During row chain is blown clearly, solenoid valve 58 or solenoid valve 59 can self contained function, clear blowing compressed air pipe
Road 57 is connected, and compressed air is made to respectively enter the air nozzle 510 of water tank 44 or water tank 104, air curtain is formed, in row chain circumference
In reciprocating rotation clockwise and anticlockwise, row chain is blown clean clearly.
Rack III is made of device framework 111, traveling wheel 112 etc..Device framework 111 supports lower arrayed chain system I, upper row
Catenary system II and electric-control system IV.Traveling wheel 112 can move the present invention in filament cutter region and cleaning area.
Electric-control system IV is by rectangular insert 121, breaker 122, PLC module group 123, motor driver group 124, relay
The compositions such as group 125, touch screen 126, electric cabinet 127.Wherein electric cabinet is fixed on III side of rack, breaker 122, PLC module
Group 123, motor driver group 124, relay group 125 are mounted on by guide rail in electric cabinet 127, rectangular insert 121 and outside
Power supply is connected, and provides system power.Touch screen 126 is embedded on electric cabinet 127, is connect with PLC by network.
As shown in Fig. 8, Fig. 9 and Figure 10, the dismantling cleaning method that row chain dismounting cleaning equipment provided in an embodiment of the present invention uses,
Including：
Step A, one or two or more row chain is driven to enter scheduled cleaning positions；
Step B, cleaning solution (can be water) immersion or hydro-peening row chain are utilized；
Step C, row chain is blown clearly using air-flow；
Step D, one or two or more row chain is driven to exit scheduled cleaning positions, into preparation installation site.
The position of above step B, C can be interchanged.Step A is opposite with the action process of step D.
Optionally embodiment, step A include：
A1, it is spliced to form row chain guide rail in the position of the fore-end introducing row chain of disassembly mechanism, makes position in two row chains
It sets higher-height row chain and slides into the fore-end of disassembly mechanism along row chain guide rail, and dragged by the fore-end of disassembly mechanism
Dynamic row chain；
A2, after just entering position to be cleaned using the fore-end dragging row chain of disassembly mechanism, restart disassembly mechanism
Rear end part to row chain implement drag.
The purpose of step A1 is to ensure that row chain can be from sliding into the position docked with disassembly mechanism along row chain guide rail.
The purpose of step A2 is to save the energy, both can be applied to disassembly mechanism, can also be applied to lower demountor
Structure.Step A1 is only applied to disassembly mechanism.
Optionally embodiment, step B include：
It drives row chain to move together during hydro-peening row chain, makes all positions in cleaning solution hydro-peening row chain；Hydro-peening mistake
Cheng Zhonghui applies row chain certain impulse force, so the effect of cleaning is more even more ideal than impregnating.
Step C includes：It drives row chain to move together during blowing row chain clearly, makes the moisture in air-flow drying row chain.Water
It can get rusty to avoid row chain after dividing drying, can also avoid row chain that moisture is brought and filament cutter is damaged to filament cutter.
Optionally embodiment, cleaning solution in the step B hydro-peening row chain in the form of high pressure water curtain, gas in step C
Flow the moisture dried up in the form of air curtain in row chain.
The impact force of water curtain and air curtain is relatively uniform, dispersion will not cause row chain hurt.
1~Figure 10 illustrates tearing open for row chain dismounting cleaning equipment application provided by the invention in more detail below in conjunction with the accompanying drawings
Cleaning method is filled, this method specifically includes：
1, lower arrayed chain is dismantled：Present device is proceeded into specified position and fixation；By touch screen 126, start automatically controlled
System.It dismantles manually after row chain axis pin, inverts lower arrayed chain speed reducer, so that row chain is exited, and pass through 34 row of deflector to preceding tooth form
Roller 11；Detection photoelectric tube 21 positioned at preceding serrated roller 11 and the inlet of round roller detects row chain, and speed reducer 13 is run, row chain with
Preceding serrated roller 11 is engaged and is conveyed along upper wearing plate 33；When row chain row to rear serrated roller 17, the detection on rear serrated roller 17
Photoelectric tube 22 detects signal, and electromagnetic clutch 110 acts at this time, and rear serrated roller 17 is run, and row chain is engaged with rear serrated roller 17
And rotated to lower section along the radian of rear serrated roller 17, and circumferentially conveyed along lower section support roller group 31, until detection photoelectric tube 21 is examined
Signal is not detected.At this point, completing the dismounting operation to lower arrayed chain.
2, upper row chain dismounting, compared with lower arrayed chain dismounting, as shown in figure 4, auxiliary device 8 includes 85 He of triangular support bracket
Telescopic boom 86.First, triangular support bracket 85 is placed, after row chain is removed a section axis pin, then relay group 125 is attracted,
Telescopic boom 86 stretches out, and the arc deflector of telescopic boom 86 holds sagging upper row chain and keeps it right with deflector 84
It connects；Realize that itself and deflector 84 hold up the effect of support row chain jointly.
3, row chain is cleaned：It unclamps the fixing device of present device and moves to cleaning area；By high pressure water pipeline 53, pressure blank pipe
The energy such as road connect, and access rectangular insert 121；Start cleaning model on touch screen 126, copper gang chain presses preset cleaning step
It is cleaned；(electromagnetism) valve 54,55 is closed at this time, and pipeline is not turned on；Electromagnetic clutch 610 remains engaged with, preceding serrated roller 61
It is rotated synchronously with rear serrated roller 67, row chain is rotated clockwise or counterclockwise by circular path, cleaning axis pin hinged place；PLC moulds
Block group 123, hot type electric heater unit 101, relay group 125 and temperature sensor 103 form temperature unit, in water tank 104
Water temperature controlled by setting value；After preset time T is cleaned, drain valve is opened, water is exhausted；Start high pressure water electrical heating
Device 52 heats water to set temperature, and solenoid valve 54 acts, and is continued from washer jet 56 by high pressure water curtain high speed by water pump 511
It sprays to row chain；The high-frequency oscillation signal that supersonic generator 102 is sent out is converted into high frequency machinery oscillation by energy converter by passes
It is multicast in ejected wash water, achievees the purpose that cleaning parts surface purifies.Under the above high-pressure water heating, ultrasonic wave collective effect, by copper gang chain
It cleans up.Then, supersonic generator 102 is out of service, and hot type electric heater unit 52 stops heating, and water is emptied.
4, row chain is blown clearly：PLC module group 123 controls solenoid valve 59 and starts compressed air line 57, forms air curtain, simultaneously
Copper gang chain circumference rotates clockwise and anticlockwise, and row chain is blown clean clearly, and by preset time T 2, solenoid valve 59 is closed, row chain
Stop operating operation, and purging is completed.
5, row chain is installed：Present device is proceeded into specified position and fixation；Start installation row chain function, repeats above-mentioned
The reverse action of disassembly process realizes row chain installation.
Any technical solution disclosed in aforementioned present invention unless otherwise stated, if it discloses numberical range,
Disclosed numberical range is preferred numberical range, it is any it should be appreciated by those skilled in the art：Preferred numberical range
The only obvious or representative numerical value of technique effect in many enforceable numerical value.It, can not since numerical value is more
Exhaustion, so the present invention just discloses technical solution of the component values to illustrate the present invention, also, the above-mentioned numerical value enumerated is not
The limitation to the invention protection domain should be constituted.
If limiting parts if the words such as " first ", " second " are used herein, those skilled in the art answer
This knows：The use of " first ", " second " is intended merely to facilitate in description and is distinguished parts as not having Stated otherwise
Outside, above-mentioned word has no special meaning.
Meanwhile if aforementioned present invention discloses or relates to the parts or structural member of connection fastened to each other, except another
There is statement outer, is fixedly connected and can be understood as：Connection (such as being connected using bolt or screw) can be removedly fixed, it can also
It is interpreted as：It is non-removable to be fixedly connected with (such as riveting, welding), certainly, connection fastened to each other or integral structure
(such as being manufactured using casting technique is integrally formed) replaces (obviously can not be using except integrally formed technique).
In addition, the art for indicating position relationship or shape applied in any technical solution disclosed in aforementioned present invention
Its meaning includes approximate with its, similar or close state or shape to language unless otherwise stated.Either component provided by the invention
Either being assembled by multiple individual component parts, or the separate part that integrally formed technique manufactures.
In the description of the present invention if used term "center", " longitudinal direction ", " transverse direction ", "front", "rear", " left side ",
" right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" etc., then the orientation or positional relationship of above-mentioned term instruction is base
It in orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than indicates or imply
Signified equipment, mechanism, component or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot
It is interpreted as limiting the scope of the invention.
Finally it should be noted that:The above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, those of ordinary skills in the art should understand that：Still
It can modify to the specific implementation mode of the present invention or equivalent replacement is carried out to some technical characteristics；Without departing from this hair
The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.
Claims (16)
1. a kind of row chain dismounts cleaning equipment, which is characterized in that including disassembly mechanism and actuating unit, wherein：
The actuating unit is drivingly connected with the disassembly mechanism and the disassembly mechanism can be driven to being located at different location height
At least two row chains implement to dismantle operation simultaneously in a manner of dragging；
Row chain dismounting cleaning equipment further includes wiper mechanism, the wiper mechanism can to positioned at different location height at least
Two row chains implement washing and cleaning operation respectively；
The wiper mechanism include for the higher row chain of cleaning positions upper cleaning device and for cleaning positions it is lower
The lower cleaning device of row chain, wherein：
Both described upper cleaning device and the lower cleaning device one of them include or both include respectively：Electrical heating fills
It sets, supersonic generator, temperature sensor and water tank, the electric heater unit, the supersonic generator, the temperature pass
Sensor is respectively positioned within the water tank；Institute is triggered when the temperature deficiency preset value for the cleaning solution that the temperature sensor detects
The cleaning solution in water tank described in heating devices heat is stated, when the temperature for the cleaning solution that the temperature sensor detects is more than default
The heater stop heating is triggered when value；
The supersonic generator can send out high-frequency oscillation signal to purify the row chain in the water tank to the cleaning solution
Surface.
2. row chain according to claim 1 dismounts cleaning equipment, which is characterized in that the disassembly mechanism include rack, on
Disassembly mechanism and lower disassembly mechanism, wherein：
The upper disassembly mechanism and lower disassembly mechanism are arranged in the rack；
The actuating unit is drivingly connected with the upper disassembly mechanism, the lower disassembly mechanism and can drive the upper disassembly mechanism
The higher-height row chain in position is implemented to dismantle operation in a manner of dragging, drives the lower disassembly mechanism relatively low to position height
Row chain implemented in a manner of dragging dismantle operation.
3. row chain according to claim 2 dismounts cleaning equipment, which is characterized in that the upper disassembly mechanism with it is described under tear open
Unload both structures one of them include or both include respectively：Haulage gear, overload protecting mechanism and auxiliary device,
In：
The haulage gear is arranged in the rack, and the actuating unit is drivingly connected with the haulage gear and can drive institute
It states haulage gear and the row chain is dragged to scheduled cleaning positions；
Overload protecting mechanism setting on the haulage gear and can trigger institute when tractive force is more than preset safety value
Actuating unit is stated to stop driving the haulage gear；
The auxiliary device is arranged around the path that the row chain is passed through so that the row chain to be limited on scheduled path.
4. row chain according to claim 3 dismounts cleaning equipment, which is characterized in that the haulage gear includes preceding tooth form
Roller, preceding pressing roller, driving pulley, belt, rear serrated roller, rear pressing roller, passive belt wheel, detection device and clutch, wherein：
The actuating unit is drivingly connected with the driving pulley and is connected by the driving pulley and the preceding serrated roller driving
It connects, the row chain can be introduced between the preceding serrated roller, the preceding pressing roller in the preceding serrated roller rotation process；
The driving pulley is connect by belt with the passive belt wheel drive, clutch setting the passive belt wheel with
After described between serrated roller；
The passive belt wheel can be driven by the clutch in engagement state it is described after serrated roller rotation with by the row
Chain introduces between the rear serrated roller, the rear pressing roller；
The detection device is arranged in the rack, and the detection device detects the front end of the row chain and the rear tooth form
Roller, it is described after the distance between pressing roller reach and can trigger the clutch after predetermined value and switch to engagement state from discrete state；
The detection device detects that the rear end of the row chain reaches predetermined with the distance between the preceding serrated roller, the preceding pressing roller
The clutch can be triggered after value switchs to discrete state from engagement state.
5. row chain according to claim 4 dismounts cleaning equipment, which is characterized in that the overload protecting mechanism passes for torque
Sensor, the driving pulley are drivingly connected by the torque sensor and the preceding serrated roller.
6. row chain according to claim 4 dismounts cleaning equipment, which is characterized in that the auxiliary device include support roller group,
Lower wearing plate, upper wearing plate and deflector, wherein：
The deflector, the support roller group, the lower wearing plate are arranged under the path that the row chain is passed through and can support institute
State row chain；The row chain can slide into along the deflector between the preceding serrated roller, the preceding pressing roller；
The upper wearing plate is arranged on the path that the row chain is passed through and can limit the extreme higher position of the row chain.
7. row chain according to claim 6 dismounts cleaning equipment, which is characterized in that described in the upper disassembly mechanism
Auxiliary device further includes supporting rack and telescopic boom, wherein：The telescopic boom includes fixed part and movable part, institute
It states fixed part to be fixedly connected with support frame as described above, the movable part can be moved to and the deflector pair relative to the fixed part
The position connect, the movable part can be formed after being docked with the deflector is enough to make the row chain to slide into the preceding serrated roller and institute
Row chain guide rail before stating between pressing roller.
8. row chain according to claim 1 dismounts cleaning equipment, which is characterized in that the wiper mechanism includes high-pressure spray wash
Device, wherein：
On the path that the nozzle of the high-pressure spray wash device passes through towards the row chain, and when the high-pressure spray wash device is triggered
After can automatically by nozzle to the row chain spray the satisfactory cleaning liquid of temperature and pressure.
9. row chain according to claim 8 dismounts cleaning equipment, which is characterized in that the high-pressure spray wash device includes high pressure
Water tank, heating device, control valve, water pump and nozzle, wherein:
The heating device is located in the high-pressure water tank and can heat the cleaning solution in the high-pressure water tank；The control valve
It is arranged between the water pump and the nozzle and the water pump can be controlled and is pumped out of described high-pressure water tank to the nozzle
The speed and flow of cleaning solution.
10. row chain according to claim 9 dismounts cleaning equipment, which is characterized in that the wiper mechanism includes blowing dress clearly
It sets, wherein：
The clear blowing apparatus includes air compressor, switch valve and nozzle, the path that the nozzle passes through towards the row chain
On；The switch valve, which is arranged between the air compressor and the nozzle and can control the air compressor, is delivered to institute
State the speed and flow of the air-flow of nozzle.
11. row chain according to claim 1 dismounts cleaning equipment, which is characterized in that the actuating unit includes automatically controlled system
System, the electric-control system include plug, PLC module group, motor driver group, relay group and touch screen, wherein：
The plug is electrically connected with external power supply and is the PLC module group, touch screen, motor driver group supply electric energy；
The relay group is connected between the plug and motor, the PLC module group be electrically connected with the relay group and
The break-make of circuit where the relay group capable of being controlled.
12. dismounting cleaning equipment according to any row chains of claim 1-11, which is characterized in that the row chain is filament cutter
Copper gang chain.
13. the dismantling cleaning method that a kind of any row chain dismounting cleaning equipments of claim 1-12 use, which is characterized in that
Including：
Step A, one or two or more row chain is driven to enter scheduled cleaning positions；
Step B, row chain described in cleaning solution immersion or hydro-peening is utilized；
Step C, the row chain is blown clearly using air-flow；
Step D, one or two row chain described above is driven to exit scheduled cleaning positions, into preparation installation site.
14. according to claim 13 the method, which is characterized in that the step A includes：
After just entering position to be cleaned using the fore-end dragging row chain of disassembly mechanism, after restarting disassembly mechanism
End part is implemented to drag to row chain；
The position that row chain is introduced in the fore-end of disassembly mechanism is spliced to form row chain guide rail, make in two row chains position height compared with
High row chain slides into the fore-end of disassembly mechanism along row chain guide rail, and drags the row by the fore-end of disassembly mechanism
Chain.
15. according to claim 13 the method, which is characterized in that
The step B includes：It drives the row chain to move during row chain described in hydro-peening together, makes the cleaning solution hydro-peening institute
State all positions in row chain；
The step C includes：It drives the row chain to move during blowing the row chain clearly together, makes described in the air-flow drying
Moisture in row chain.
16. according to claim 15 the method, which is characterized in that the cleaning solution in the step B is in the form of high pressure water curtain
Row chain described in hydro-peening, air-flow described in the step C dry up the moisture in the row chain in the form of air curtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610917975.XA CN106392534B (en) | 2016-10-21 | 2016-10-21 | Row chain dismounts cleaning equipment and its dismantling cleaning method of use |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610917975.XA CN106392534B (en) | 2016-10-21 | 2016-10-21 | Row chain dismounts cleaning equipment and its dismantling cleaning method of use |
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| CN106392534A CN106392534A (en) | 2017-02-15 |
| CN106392534B true CN106392534B (en) | 2018-09-21 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107397249B (en) * | 2017-07-28 | 2024-02-20 | 河南中烟工业有限责任公司 | Pin removing equipment for row chain links |
| CN108568569A (en) * | 2018-07-02 | 2018-09-25 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of Gear Processing cleaning device |
| CN108971145A (en) * | 2018-07-26 | 2018-12-11 | 安徽省绩溪县飞奔链传动有限公司 | A kind of production line chain degreaser |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5355992A (en) * | 1993-10-15 | 1994-10-18 | Utility Technical Services, Inc. | Belt cleaning apparatus |
| CN2794205Y (en) * | 2005-04-19 | 2006-07-12 | 将军烟草集团有限公司 | Row chain cleaning machine |
| US7682459B1 (en) * | 2007-07-25 | 2010-03-23 | Critchfield Scott L | Drive chain cleaning device |
| CN201454940U (en) * | 2009-06-05 | 2010-05-12 | 北京宏大峰钻石机械有限责任公司 | Chain cleaning device |
| CN203108840U (en) * | 2012-09-19 | 2013-08-07 | 北京佳诚和泰机械设备有限公司 | Full automatic cleaning machine for cleaning copper bar chain of tobacco cutter |
| CN203265166U (en) * | 2013-04-24 | 2013-11-06 | 济南同力科技开发有限公司 | Row chain ultrasonic automatic cleaning machine |
| CN104192540B (en) * | 2014-07-07 | 2016-06-29 | 河南中烟工业有限责任公司 | Machine Cleaning for Compression Bands in Tobacco Cutter |
| CN206351335U (en) * | 2016-10-21 | 2017-07-25 | 厦门烟草工业有限责任公司 | Row chain dismounts cleaning equipment |
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