CN108568569A - A kind of Gear Processing cleaning device - Google Patents
A kind of Gear Processing cleaning device Download PDFInfo
- Publication number
- CN108568569A CN108568569A CN201810707572.1A CN201810707572A CN108568569A CN 108568569 A CN108568569 A CN 108568569A CN 201810707572 A CN201810707572 A CN 201810707572A CN 108568569 A CN108568569 A CN 108568569A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- rinse bath
- rack
- shafts
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000004519 grease Substances 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of Gear Processing cleaning device, belongs to gear machining technology field.It provides that a kind of cleaning performance is good, Gear Processing cleaning device easy to operate, that can clean a variety of gears.Cleaning groove bottom is equipped with multiple ultrasonic transducers, multiple ultrasonic transducers are electrically connected with supersonic generator, rinse bath is fixedly mounted on pedestal, rack for cleaning is arranged in rinse bath and rack for cleaning rides upon on the side wall of rinse bath, four shafts are divided equally two rows and are arranged in rinse bath, and four shaft one end are rotatablely connected with rack for cleaning, and four shaft other ends are fixedly connected with chain-drive mechanism, motor drives chain-drive mechanism, motor to be fixedly mounted on rack for cleaning.The present invention is attached to the fouls such as dirt, grease, sediment on gear, is not limited as the accuracy and complexity of gear, cleaning performance is obviously intuitive using the principle of ultrasonic transducer vibration transmitting, thoroughly cleaning.
Description
Technical field
The invention belongs to gear machining technology fields, more particularly to a kind of Gear Processing cleaning device.
Background technology
Gear in use, in order to make the gear teeth on coupling gear contact with each other, can make gear continue engagement operating,
Engaged gears can be kept smooth to some lubricants on gear.But some lubricants being used for a long time can fail and deposit, and be formed
Rubbish does not handle maintenance for a long time, can influence the engagement of gear, makes machine operational failure.But it is very difficult since gear is not of uniform size
With cleaning.
Invention content
In view of the deficiency of the prior art, the present invention provide a kind of cleaning performance it is good, it is easy to operate, can clean
The Gear Processing cleaning device of a variety of gears.
The technical solution used in the present invention is：A kind of Gear Processing cleaning device, including supersonic generator, pedestal,
Rinse bath, rack for cleaning, chain-drive mechanism, motor, four shafts and multiple ultrasonic transducers；The cleaning groove bottom is equipped with
Multiple ultrasonic transducers, the multiple ultrasonic transducer are electrically connected with supersonic generator, and the rinse bath fixes peace
On pedestal, the rack for cleaning is arranged in rinse bath and rack for cleaning rides upon on the side wall of rinse bath, four shafts
Respectively two rows be arranged in rinse bath, four shaft one end with rack for cleaning be rotatablely connected, four shaft other ends with
Chain-drive mechanism is fixedly connected, and the motor drives chain-drive mechanism, motor to be fixedly mounted on rack for cleaning.
The beneficial effects of the present invention are：
1. the principle of the invention using ultrasonic transducer vibration transmitting thoroughly cleans the dirt being attached on gear, grease, sinks
The fouls such as starch are not limited as the accuracy and complexity of gear, and cleaning performance is obviously intuitive, improves work situation, save
Working efficiency is seen in manpower and materials, raising.
2. the shaft of the present invention can rotate avoidable gear and cannot effectively be cleaned at shaft contacts, cleaning performance
It is good.
3. the present invention can carry out large batch of cleaning to gear, limiting device can avoid the touching between gear.
Description of the drawings
Fig. 1：Front view of the present invention；
Fig. 2：Vertical view of the present invention；
Fig. 3：Chain-drive mechanism scheme of installation of the present invention；
Fig. 4：Pivot structure schematic diagram of the present invention；
Fig. 5：The A-A sectional views of Fig. 4；
Fig. 6：Gear of the present invention places structural schematic diagram in installation shaft；
Fig. 7：Limiting device left view of the present invention；
Wherein：1- supersonic generators；2- pedestals；3- ultrasonic transducers；4- rinse baths；5- rack for cleaning；5-1- inverted L shape plates；
5-2- stands；5-3- level boards；6- shafts；6-1- cylindrical ends；The oval profile shafts of 6-2-；7- chain-drive mechanisms；7-1- drive sprockets；
7-2- chains；7-3- driven sprockets；8- motors；9- limiting devices；9-1-T templates；9-2- Limit Bearings；10- gears.
Specific implementation mode
As shown in Fig. 1 ~ Fig. 7, a kind of Gear Processing cleaning device, including it is supersonic generator 1, pedestal 2, rinse bath 4, clear
Wash frame 5, chain-drive mechanism 7,8, four shafts 6 of motor and multiple ultrasonic transducers 3；4 bottom surface of the rinse bath is equipped with more
A ultrasonic transducer 3, the multiple ultrasonic transducer 3 are electrically connected with supersonic generator 1, and the rinse bath 4 is fixed
On pedestal 2, the rack for cleaning 5 is arranged in rinse bath 4 and rack for cleaning 5 rides upon on the side wall of rinse bath 4, and described four
Root shaft 6 is divided equally two rows and is arranged in rinse bath 4, and four 6 one end of shaft are rotatablely connected by bearing and rack for cleaning 5,
Four 6 other ends of shaft are fixedly connected with chain-drive mechanism 7, and the motor 8 drives chain-drive mechanism 7, motor 8 to be fixedly mounted
On rack for cleaning 5.
As shown in Figure 4, Figure 5, the both ends of four shafts 6 are cylindrical end 6-1, and the middle part of four shafts 6 is length
Round axis 6-2.Shaft 6 generates vibration during rotation to gear 10, convenient for cleaning.
The rack for cleaning 5 includes inverted L shape plate 5-1, stand 5-2 and level board 5-3；The inverted L shape plate 5-1 snaps over cleaning
On the side wall of slot 4, four shafts, 6 one end is rotatablely connected by bearing and inverted L shape plate 5-1, and four shafts 6 are another
End is rotatablely connected by bearing and stand 5-2, and chain-drive mechanism 7, the level board 5- are equipped on four 6 other ends of shaft
3 are fixedly connected with the upper ends stand 5-2, and level board 5-3 rides upon on the side wall of rinse bath 4, and the motor 8 is fixedly mounted on level
On plate 5-3.
As shown in figure 3, the chain-drive mechanism 7 includes drive sprocket 7-1, chain 7-2 and four driven sprocket 7-3；Institute
It states four driven sprocket 7-3 to be fixedly set in respectively on four 6 other ends of shaft, the drive sprocket 7-1 is fixedly set in electricity
On the output shaft of machine 8, drive sprocket 7-1 is sequentially connected by chain 7-2 and four driven sprocket 7-3.Motor 8 drives drive chain
7-1 rotations are taken turns, drive sprocket 7-1 drives driven sprocket 7-3 to rotate by chain 7-2, and driven sprocket 7-3 drives shaft 6 to rotate.
As shown in fig. 7, the Gear Processing cleaning device further includes multiple limiting devices 9, it is set in every shaft 6
Multiple limiting devices 9.
Each limiting device 9 includes Limit Bearing 9-2 and two T-type plate 9-1；Described two T-type plate 9-1 with
Limit Bearing 9-2 outer circumference surfaces are fixedly connected, and two T-type plate 9-1 are along the axially symmetric setting of Limit Bearing 9-2, two T-type plates
Along the axial setting of shaft 6, the Limit Bearing 9-2 is fixedly set in shaft 6 9-1.
Two one of T-type plate 9-1 of T-type plate 9-1 on the same Limit Bearing 9-2 overweight another T
Template 9-1.
Make two T-type plate 9-1 not by Limit Bearing 9-2 during shaft 6 rotates is influenced by the rotation of shaft 6,
And under gravity, two T-type plate 9-1 are oppositely arranged up and down always, can effectively be limited to gear 10.
Operation principle：First 6 other end of shaft is installed on chain-drive mechanism 7, gear 10 and limiting device 9 are sequentially arranged at
In shaft 6, then 6 one end of shaft is rotatably installed on rack for cleaning 5 again, then rack for cleaning 5 is ridden upon on rinse bath 4, is started
Supersonic generator 1 and ultrasonic transducer 3 carry out ultrasonic cleaning to the gear 10 in rinse bath 4, in the process, start
Motor 8 drives shaft 6 constantly to rotate by chain-drive mechanism 7.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of Gear Processing cleaning device, it is characterised in that：Including supersonic generator（1）, pedestal（2）, rinse bath（4）、
Rack for cleaning（5）, chain-drive mechanism（7）, motor（8）, four pieces shafts（6）And multiple ultrasonic transducers（3）；The rinse bath
（4）Bottom surface is equipped with multiple ultrasonic transducers（3）, the multiple ultrasonic transducer（3）And supersonic generator（1）Electricity
Connection, the rinse bath（4）It is fixedly mounted on pedestal（2）On, the rack for cleaning（5）It is arranged in rinse bath（4）Interior and rack for cleaning
（5）Ride upon rinse bath（4）Side wall on, four shafts（6）Respectively two rows are arranged in rinse bath（4）It is interior, four
Shaft（6）One end is and rack for cleaning（5）Rotation connection, four shafts（6）The other end is and chain-drive mechanism（7）It is fixedly connected,
The motor（8）Drive chain-drive mechanism（7）, motor（8）It is fixedly mounted on rack for cleaning（5）On.
2. a kind of Gear Processing cleaning device according to claim 1, it is characterised in that：Four shafts（6）Two
End is cylindrical end（6-1）, four shafts（6）Middle part be oval profile shaft（6-2）.
3. a kind of Gear Processing cleaning device according to claim 1, it is characterised in that：The rack for cleaning（5）Including inverted L
Template（5-1）, stand（5-2）And level board（5-3）；The inverted L shape plate（5-1）Snap over rinse bath（4）Side wall on, it is described
Four shafts（6）One end with inverted L shape plate（5-1）Rotation connection, four shafts（6）The other end is and stand（5-2）Turn
Dynamic connection, four shafts（6）Chain-drive mechanism is installed on the other end（7）, the level board（5-3）With stand（5-2）Upper end
It is fixedly connected, level board（5-3）Ride upon rinse bath（4）Side wall on, the motor（8）It is fixedly mounted on level board（5-3）
On.
4. a kind of Gear Processing cleaning device according to claim 1, it is characterised in that：The chain-drive mechanism（7）Packet
Include drive sprocket（7-1）, chain（7-2）And four driven sprockets（7-3）；Four driven sprockets（7-3）Fixing sleeve respectively
Mounted in four shafts（6）On the other end, the drive sprocket（7-1）It is fixedly set in motor（8）Output shaft on, drive sprocket
（7-1）Pass through chain（7-2）With four driven sprockets（7-3）It is sequentially connected.
5. a kind of Gear Processing cleaning device according to claim 1, it is characterised in that：The Gear Processing cleaning device
Further include multiple limiting devices（9）, every shaft（6）On be set with multiple limiting devices（9）.
6. a kind of Gear Processing cleaning device according to claim 5, it is characterised in that：Each limiting device（9）
It include Limit Bearing（9-2）And two T-type plates（9-1）；Described two T-type plates（9-1）And Limit Bearing（9-2）Excircle
Face is fixedly connected, two T-type plates（9-1）Along Limit Bearing（9-2）Axially symmetric setting, two T-type plates（9-1）Along shaft
（6）Axial setting, the Limit Bearing（9-2）It is fixedly set in shaft（6）On.
7. a kind of Gear Processing cleaning device according to claim 6, it is characterised in that：It is described to be located at the same limit shaft
It holds（9-2）On two T-type plates（9-1）One of T-type plate（9-1）Overweight another T-type plate（9-1）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810707572.1A CN108568569A (en) | 2018-07-02 | 2018-07-02 | A kind of Gear Processing cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810707572.1A CN108568569A (en) | 2018-07-02 | 2018-07-02 | A kind of Gear Processing cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108568569A true CN108568569A (en) | 2018-09-25 |
Family
ID=63572306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810707572.1A Pending CN108568569A (en) | 2018-07-02 | 2018-07-02 | A kind of Gear Processing cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108568569A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438136A (en) * | 2020-03-26 | 2020-07-24 | 丽水市莲都区华荣君泽机械厂 | Bevel gear tooth seam automatic cleaning equipment |
| CN117791980A (en) * | 2023-12-28 | 2024-03-29 | 无锡浩盛电机制造有限公司 | Stator maintenance device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02124221A (en) * | 1988-10-28 | 1990-05-11 | Koganei Seiki Seisakusho:Kk | Gear tooth flank finishing method by ultrasonic wave |
| CN1103113A (en) * | 1989-10-26 | 1995-05-31 | 株式会社东芝 | Washing method using washing agent |
| CN204035119U (en) * | 2014-08-06 | 2014-12-24 | 吴伟佳 | A kind of supersonic wave cleaning machine rack for cleaning |
| CN204429755U (en) * | 2014-12-24 | 2015-07-01 | 霍山县祥宏齿轮配件加工厂（普通合伙） | A kind of gear sheet flushing device |
| CN204486931U (en) * | 2014-12-31 | 2015-07-22 | 江西瑞鼎精密传动有限公司 | A kind of high-precision integrative hobbing device |
| CN104984950A (en) * | 2015-05-29 | 2015-10-21 | 苏州亚思科精密数控有限公司 | Component cleaning device |
| CN205324274U (en) * | 2015-12-24 | 2016-06-22 | 杭州天时轻工机械有限公司 | Ultrasonic cleaner device |
| CN205762686U (en) * | 2016-05-30 | 2016-12-07 | 天津市龙云精工机械有限公司 | A kind of gear ultrasonic cleaning equipment |
| CN106313020A (en) * | 2016-08-31 | 2017-01-11 | 安徽米科智能科技有限公司 | Three-axis moving and carrying manipulator |
| CN205868958U (en) * | 2016-07-04 | 2017-01-11 | 傅晓琳 | Work piece greasy dirt belt cleaning device |
| CN106392534A (en) * | 2016-10-21 | 2017-02-15 | 厦门烟草工业有限责任公司 | Row chain disassembling, assembling and washing equipment and disassembling and washing method thereof |
| CN205988935U (en) * | 2016-07-29 | 2017-03-01 | 安徽安美半导体有限公司 | A kind of automatic ultrasonic-wave cleaning machine |
| CN106694248A (en) * | 2016-12-13 | 2017-05-24 | 无锡南方声学工程有限公司 | Multi-disc cleaning device |
| CN206240827U (en) * | 2016-11-29 | 2017-06-13 | 重庆市庆颖摩托车配件有限公司 | Prevent the cleaning device of gear clash |
| CN206464284U (en) * | 2016-08-12 | 2017-09-05 | 王韶良 | One kind modernization machinery plant is cleaned and dried all-in-one with waste and old gear |
| CN107309214A (en) * | 2017-08-16 | 2017-11-03 | 昆山哈特精密机械有限公司 | A kind of cleaning equipment for accurate five metalworking |
| CN107377487A (en) * | 2017-09-07 | 2017-11-24 | 荣成盛泰机械有限公司 | A kind of Gear Processing cleaning device |
| CN206897966U (en) * | 2017-07-04 | 2018-01-19 | 湖北优利迪显示科技股份有限公司 | A kind of glass display screen ultrasonic cleaner |
-
2018
- 2018-07-02 CN CN201810707572.1A patent/CN108568569A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02124221A (en) * | 1988-10-28 | 1990-05-11 | Koganei Seiki Seisakusho:Kk | Gear tooth flank finishing method by ultrasonic wave |
| CN1103113A (en) * | 1989-10-26 | 1995-05-31 | 株式会社东芝 | Washing method using washing agent |
| CN204035119U (en) * | 2014-08-06 | 2014-12-24 | 吴伟佳 | A kind of supersonic wave cleaning machine rack for cleaning |
| CN204429755U (en) * | 2014-12-24 | 2015-07-01 | 霍山县祥宏齿轮配件加工厂（普通合伙） | A kind of gear sheet flushing device |
| CN204486931U (en) * | 2014-12-31 | 2015-07-22 | 江西瑞鼎精密传动有限公司 | A kind of high-precision integrative hobbing device |
| CN104984950A (en) * | 2015-05-29 | 2015-10-21 | 苏州亚思科精密数控有限公司 | Component cleaning device |
| CN205324274U (en) * | 2015-12-24 | 2016-06-22 | 杭州天时轻工机械有限公司 | Ultrasonic cleaner device |
| CN205762686U (en) * | 2016-05-30 | 2016-12-07 | 天津市龙云精工机械有限公司 | A kind of gear ultrasonic cleaning equipment |
| CN205868958U (en) * | 2016-07-04 | 2017-01-11 | 傅晓琳 | Work piece greasy dirt belt cleaning device |
| CN205988935U (en) * | 2016-07-29 | 2017-03-01 | 安徽安美半导体有限公司 | A kind of automatic ultrasonic-wave cleaning machine |
| CN206464284U (en) * | 2016-08-12 | 2017-09-05 | 王韶良 | One kind modernization machinery plant is cleaned and dried all-in-one with waste and old gear |
| CN106313020A (en) * | 2016-08-31 | 2017-01-11 | 安徽米科智能科技有限公司 | Three-axis moving and carrying manipulator |
| CN106392534A (en) * | 2016-10-21 | 2017-02-15 | 厦门烟草工业有限责任公司 | Row chain disassembling, assembling and washing equipment and disassembling and washing method thereof |
| CN206240827U (en) * | 2016-11-29 | 2017-06-13 | 重庆市庆颖摩托车配件有限公司 | Prevent the cleaning device of gear clash |
| CN106694248A (en) * | 2016-12-13 | 2017-05-24 | 无锡南方声学工程有限公司 | Multi-disc cleaning device |
| CN206897966U (en) * | 2017-07-04 | 2018-01-19 | 湖北优利迪显示科技股份有限公司 | A kind of glass display screen ultrasonic cleaner |
| CN107309214A (en) * | 2017-08-16 | 2017-11-03 | 昆山哈特精密机械有限公司 | A kind of cleaning equipment for accurate five metalworking |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438136A (en) * | 2020-03-26 | 2020-07-24 | 丽水市莲都区华荣君泽机械厂 | Bevel gear tooth seam automatic cleaning equipment |
| CN111438136B (en) * | 2020-03-26 | 2021-12-21 | 温岭市博恩机械有限公司 | Bevel gear tooth seam automatic cleaning equipment |
| CN117791980A (en) * | 2023-12-28 | 2024-03-29 | 无锡浩盛电机制造有限公司 | Stator maintenance device |
| CN117791980B (en) * | 2023-12-28 | 2024-07-09 | 无锡浩盛电机制造有限公司 | Stator maintenance device |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20230207 Address after: 224000 No.1, Huaxing Avenue, Yandu District, Yancheng City, Jiangsu Province (f) Applicant after: Yancheng Yongan Technology Co.,Ltd. Address before: 3 / F, production building, Zhangzhuang national entrepreneurship and innovation park complex, Yandu District, Yancheng City, Jiangsu Province, 224000 (g) Applicant before: YANCHENG HALI POWER TRANSMISSION AND INTELLIGENT EQUIPMENT INDUSTRY RESEARCH INSTITUTE Co.,Ltd. |
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20180925 |