CN106391663B - A kind of flying dust harmless treatment resource recycling device and processing method - Google Patents

A kind of flying dust harmless treatment resource recycling device and processing method Download PDF

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Publication number
CN106391663B
CN106391663B CN201610958780.XA CN201610958780A CN106391663B CN 106391663 B CN106391663 B CN 106391663B CN 201610958780 A CN201610958780 A CN 201610958780A CN 106391663 B CN106391663 B CN 106391663B
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water
flying dust
tank
enters
salt
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CN106391663A (en
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黄启飞
高兴保
高从堦
王中华
杨玉飞
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Huzhou Jinglan Environmental Protection Technology Co.,Ltd.
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Huzhou Sano Environmental Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/08Thin film evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • C02F2101/22Chromium or chromium compounds, e.g. chromates

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a kind of flying dust harmless treatment resource recycling device and processing methods, it includes sequentially connected solid catalysis dechlorination removing toxic substances removal bioxin system, incineration of refuse flyash tertiary effluent elution salt system, removes removing heavy metals system, membrane distillation concentration system and salt crystal system;Solid catalysis dechlorination removing toxic substances removal bioxin system removes flying dust Zhong bioxin;Incineration of refuse flyash tertiary effluent elutes salt system and removes a large amount of salt in the flying dust for eliminating bioxin, also has part heavy-metal residual in the tertiary effluent washing filtrate after washing;It goes removing heavy metals system by a large amount of calcium ions and magnesium ions contained in tertiary effluent washing filtrate and a small amount of removal of heavy metal ions, obtains the supernatant after removing heavy metals;Supernatant is carried out distillation production water reuse by membrane distillation concentration system, and generates concentrate;Concentrate is evaporated crystallization by salt crystal system, obtains aqueous 7% crystal salt and condensed water.The present invention can be by flying dust harmless treatment, and can realize recycling.

Description

A kind of flying dust harmless treatment resource recycling device and processing method
Technical field:
The present invention relates to garbage flying ash process field, more particularly to a kind of flying dust harmless treatment recycling is again It makes profits and uses device and processing method.
Background technology:
Flying dust is the residue of waste incineration, the carcinogenic substance " bioxin that waste incineration generates " 90% all in flying dust.Not The flying dust of cured processing is dealt with improperly, wherein a large amount of heavy metal is Ji bioxin can cause serious contamination accident, harm to occupy People's health.Before, the whole nation only has several cities and is carrying out incineration of refuse flyash processing.The processing cost is high for one side flying dust. On the other hand due to irregular marketing, the problem of supervision is not in place, Cun Evil sexual competitions, " flying dust " is made be in " disorderly winged " state. Flying dust cannot obtain safe disposal, will be environmentally hazardous very big hidden danger.
Invention content:
The purpose of the present invention is in view of the deficiencies of the prior art, provide a kind of flying dust harmless treatment recycling regeneration Using device, while a kind of flying dust harmless treatment resource recycling method is provided, can be by flying dust harmless treatment, and it can Realize recycling.
The technology solution of the present invention is as follows:
A kind of flying dust harmless treatment resource recycling device, it includes sequentially connected solid catalysis dechlorination removing toxic substances Removal bioxin system, removes removing heavy metals system, membrane distillation concentration system and salt at incineration of refuse flyash tertiary effluent elution salt system Crystal system;The solid catalysis dechlorination removing toxic substances removal bioxin system utilizes mineral catalysis agent, induces bioxin dechlorination, will fly Grey Zhong bioxin removal, phenyl parent generates the nontoxic poly- product of height by condensation reaction after dechlorination;The rubbish is burnt It burns flying dust tertiary effluent elution salt system to take off a large amount of salt washing in the flying dust for eliminating bioxin, after washing There is heavy metal ion residual in part in tertiary effluent washing filtrate;It is described to go removing heavy metals system that contain in tertiary effluent washing filtrate A large amount of calcium ions and magnesium ions and a small amount of removal of heavy metal ions, obtain the supernatant after removing heavy metals;The membrane distillation concentration system will Supernatant carries out distillation production water reuse, and generates concentrate;Concentrate is evaporated crystallization by the salt crystal system, is tied Brilliant salt and condensed water carry out reuse.
Preferably, the solid catalysis dechlorination removing toxic substances removal bioxin system includes ash cellar, the flying dust in ash cellar passes through Flying dust transport vehicle is transported and is conveyed, and the discharge port of ash cellar is connected to feed bin, and the discharge port of the feed bin is connected to thermal decomposition furnace, and Thermal decomposition furnace is connected with nitrogen supplement tank, makes in thermal decomposition furnace in the sealed environment in nitrogen protection gas;The heat point The upper end of solution stove is connected with band water jacket cooling pipe a, and the band water jacket cooling pipe a is connected with cooling dust remover, described cold But deduster top, which is connected with, is connected with water jacket cooling pipe b, the band water jacket cooling pipe b with strap pulse dust collector a; The lower end of the thermal decomposition furnace is connected with charging line, and the lower end of the charging line is connected to the charging of helical feed cooler Mouthful, the outlet of the helical feed cooler is connected with pipeline a, and pipeline a is connected with strap pulse dust collector b;The spiral shell The discharge gate of rotation conveying cooler is connected with pipeline b.
Preferably, the incineration of refuse flyash tertiary effluent elution salt system includes sequentially connected tertiary effluent salt elution dress Set, first order washing desalter includes that agitator tank a and the first vacuum belt connect with agitator tank a filter machine, agitator tank a and Solid catalysis dechlorination removing toxic substances removal bioxin system is connected, and the discharge end that the first vacuum belt filters machine is connected to agitator tank b, Second vacuum belt of second level washing desalter filters machine and is connected with agitator tank b, and the second vacuum belt filters going out for machine Material end is connected to agitator tank c, and the third vacuum belt of third level washing desalter filters machine and is connected with agitator tank c, third The discharge end that vacuum belt filters machine is connected to storage mud tank.
Preferably, first vacuum belt filters machine, the second vacuum belt filters machine and third vacuum belt filters The structure of machine is identical, and vacuum belt filters and is equipped with vacuum tank in machine, and the conveyer belt that vacuum belt filters machine is filter cloth, and filter cloth covers Lid on the vacuum box, uses microporous barrier membrane on the filter cloth;Be additionally provided in the vacuum belt suction filtration machine filter cloth tensioning apparatus, Filter cloth correction device and ultrasonic cleaning equipment.
Preferably, described go removing heavy metals system to be connected to the first vacuum belt suction filtration machine, the first vacuum belt filters Smoke filtrate of machine is the washing filtrate after three-level washing, smoke filtrate enter it is described go removing heavy metals system, it is described It includes stirring pool a, stirring pool b and the coagulative precipitation tank being connected with each other to go removing heavy metals system, is gone in stirring pool a and stirring pool b Removing heavy metals ion, stirring pool b are connected to sludge collecting pit a, and sludge collecting pit a is connected to filter press a;The coagulative precipitation tank The interior a large amount of calcium ions and magnesium ions of removal, coagulative precipitation tank are connected to sludge collecting pit b, and sludge collecting pit b is connected to filter press b;Press filtration Machine b is connect with the storage mud tank.
Preferably, the input end of the membrane distillation concentration system be connected to the filter press b by pipeline go out liquid Mouthful;The discharge end of membrane distillation concentration system is saline solns, and saline solns enter turbidity removal device, and the saline solns in turbidity removal device pass through Feed liquid is transported to evaporation and crystallization system by infusion pump.
Preferably, the outlet end of the evaporation and crystallization system is connected to filtered water tank, the discharge end of evaporation and crystallization system is Aqueous 7% crystal salt.
Preferably, the filtered water tank is connected to third vacuum belt by pipeline a filters machine, third vacuum belt filters Machine is connected to agitator tank c by pipeline b.
Preferably, further include external filtered water tank, external filtered water tank by pipeline and agitator tank a, agitator tank b and stirs respectively Mix tank c connections.
Harmless treatment and recycling are carried out to flying dust using a kind of flying dust harmless treatment resource recycling device The method of regeneration, it is characterised in that:Include the following steps:
(1) flying dust is transported by flying dust transport vehicle and is transported in ash cellar, and the flying dust in ash cellar is quantitatively transported to solid phase and urges Change in dechlorination removing toxic substances removal bioxin system, in removal bioxin system is detoxified in solid catalysis dechlorination, flying dust enters solid phase and urges In the feed bin for changing dechlorination removing toxic substances removal bioxin system, while mineral catalysis agent being added in feed bin, then flying dust and mineral catalysis Agent quantitatively enters thermal decomposition furnace and carries out bioxin dechlorination, and phenyl parent generates nontoxic height by condensation reaction and gathers after dechlorination Product removes flying dust Zhong bioxin in this way;
(2) fly ash carry for eliminating bioxin enters in incineration of refuse flyash tertiary effluent elution salt system, initially enters and stirs It mixes in tank a, solid-liquid mass ratio 1 is then added into agitator tank by external filtered water tank:After 4 water is stirred 30min, once Stirring flying dust slurries are pumped into the first vacuum belt and filter machine progress first time separation of solid and liquid, wherein primary aqueous flying dust enters stirring Tank b, a smoke filtrate, which enters, goes removing heavy metals system;Solid-liquid mass ratio 1 is added by external filtered water tank in agitator tank b:4 Water is stirred 30min, and secondary agitation flying dust slurries are pumped into the second vacuum belt and filter second of separation of solid and liquid of machine progress, wherein Secondary aqueous flying dust enters agitator tank c, and secondary smoke filtrate enters agitator tank a and washes water for agitator tank a;In agitator tank c Solid-liquid mass ratio 1 is added by external filtered water tank:4 water is stirred 30min, and triple mixing flying dust slurries are pumped into third vacuum Belt filters machine and carries out third time separation of solid and liquid, and third time is aqueous to be less than 50% and flying dust outward transport conveying of the saliferous less than 1% To storage mud tank, smoke filtrate return agitator tank b is for agitator tank b washing waters three times;Third vacuum belt filters machine and needs simultaneously Internal filtered water tank, which draws water, carries out filter cloth cleaning, the cleaning waste liquid after cleaning, and a part is conveyed into agitator tank c and is stirred for three-level washing The water mixed, a part are complemented at external filtered water tank after filter filters and continue reuse;Storage mud tank after washing Flying dust in also have part heavy-metal residual, there are two main classes:One kind is both sexes heavy metal, including lead, zinc, in cement gel body System, which exists, leaches risk;Another kind of is other heavy metals, including copper, nickel, cadmium, chromium etc., is relatively stablized in cement gel system.For It reduces heavy metal and enters the migratory activity after building materials, using chemical stabilization technology, stabilizer is added to the flying dust of storage mud tank In make heavy metal inerting, with reduce leach heavy metal content, make to be used as the construction material of raw material by flying dust while meeting ring Border risk control standard and control of product quality standard.
(3) smoke filtrate is exactly the washing filtrate after three-level is washed, and washing filtrate enters washing water tank, institute The water for stating washing water tank is pumped into removing heavy metals system is gone, due to containing a large amount of calcium ions and magnesium ions and a small amount of heavy metal in washing filtrate Ion, washing filtrate are introduced into stirring pool a, while being added after heavy metal complexing agent is pre-formed small micelle and flowing automatically in stirring pool a PAC is added to stirring pool b, in stirring pool b to be stirred to react, is further formed big micelle, it is aqueous heavy after carrying out preliminary mud-water separation Metal sludge enters sludge collecting pit a, and the sludge in sludge collecting pit a is separated by solid-liquid separation by filter press a, heavy metal sewage sludge outward transport Make dangerous waste processing;Supernatant in stirring pool b enters coagulative precipitation tank, sulfuric acid is added by medicine system, sodium carbonate is mixed Retrogradation is formed sediment, and PAC is added and is stirred to react, and after being further formed the preliminary mud-water separation of big micelle progress, aqueous calcium and magnesium sludge enters dirt Sludge in mud collecting pit b, sludge collecting pit b is separated by solid-liquid separation by filter press b, and calcium and magnesium sludge, which enters, stores up mud tank, in filter press b Supernatant by pipe-line mixer be added activating agent, further gone into flotation tank it is turbid, go it is turbid after saline solns enter film Distallation systm.
(4) water lotion after removing heavy metals is handled using membrane distillation concentration system, and saline solns are pumped into heating water Case heats solution, and after saline solns are heated to 62 DEG C using steam using volumetric heat exchanger, saline solns enter hydrothermal solution Water tank;Solution is pumped into the membrane distillation system being superimposed with high energy membrane component array from hydrothermal solution water tank and carries out distillation production water;Contain Salting liquid is cooled down after membrane distillation system, can be recycled partial heat by heat pump, reduces required steam consumption, and maintain 62 DEG C of hydrothermal solution is into film temperature;Simultaneously heat pump also coolant liquid is cooled down, then by frequency conversion cooling tower be cooled to required coolant liquid into 30 DEG C of temperature of mouth;The distilled water of output enters the utilization of incineration of refuse flyash tertiary effluent salt elution system circulation, reduces washing and is disappeared The water of consumption;As the moisture in saline solns is reduced, then solution concentration is increasing in hydrothermal solution water tank, reaches and is crystallized into salt After the saliferous rate control of system requires;It opens infusion pump and dope is transported to evaporation and crystallization system, simultaneous quantitative carries out fluid infusion, reaches It is balanced to liquid fluid infusion is gone out;After membrane distillation system operation 20h, in order to maintain the lasting hydrophobicity of part film, backwashed, Backwashing time can be controlled according to practical feed liquid situation in 2~4h.
(5) dope of membrane distillation concentration system heats after preheater tentatively heats up into the evaporation of salt crystal system Device is pumped into evaporative crystallization in crystallizing evaporator through forced circulation;The indirect steam that evaporation generates is compressed by compressor, Indirect steam temperature is increased 15-20 DEG C, heat exchanger is come back to as secondary heat source and provides a system to heat source, weigh to greatest extent Steam latent heat is utilized again;Feed liquid is concentrated into saliferous rate 50-60%, salt crystallization is precipitated in cooling, and the concentrate containing crystallization goes vacuum belt Formula is dehydrated, and dehydration mother liquor returns vapo(u)rization system, aqueous 7% crystal salt pack outward transport;Crystallizing evaporator condensed water returns to water wash system It is recycled as washing supplement water.
The beneficial effects of the present invention are:
Efficient, low energy consumption, dechlorination product with detoxifying for the solid catalysis dechlorination removing toxic substances removal bioxin system of the present invention It is the advantages that safe, with the obvious advantage in investment and operating cost, it is the flying ash bioxin Detoxified treatment to tally with the national condition Possible technique.
The incineration of refuse flyash tertiary effluent elution salt system of the present invention filters machine to eliminating bioxin using vacuum belt Flying dust be carried out continuously and be separated by solid-liquid separation three times, third time is aqueous is less than 50% and flying dust of the saliferous less than 1% transport outward, take out three times Filtrate returns to agitator tank b and washes water for agitator tank b;Secondary smoke filtrate enters agitator tank a and washes water for agitator tank a; Smoke filtrate, which enters, goes removing heavy metals system.The internal filtered water tank of third vacuum belt suction filtration machine needs, which draws water, simultaneously carries out filter cloth Cleaning, the cleaning waste liquid after cleaning, a part are conveyed into waters of the agitator tank c for three-level washing stirring, and a part was passed through It is complemented at external filtered water tank after filter filtering and continues reuse;There is part heavy metal in the flying dust of storage mud tank after washing Residual, there are two main classes:One kind is both sexes heavy metal, including lead, zinc, exists in cement gel system and leaches risk;It is another kind of It is other heavy metals, including copper, nickel, cadmium, chromium etc., relatively stablizes in cement gel system.Enter building materials to reduce heavy metal Migratory activity afterwards, using chemical stabilization technology, stabilizer, which is added in the flying dust of storage mud tank, makes heavy metal inerting, to reduce The content for leaching heavy metal, makes to be used as the construction material of raw material by flying dust while meeting environmental risk control standard (HJ/T 299-2007 and GB 8978-1996) and control of product quality standard (the 8th chapters of GB30760-2014 " can leach in clinker Content of beary metal limit value requirement ").
The present invention go removing heavy metals system, due to incineration of refuse flyash contain a large amount of calcium ions and magnesium ions and a small amount of heavy metal from Son, the washing filtrate after three-level is washed are exactly a smoke filtrate, washing filtrate successively heavy-metal ion removal and calcium and magnesium from Son, aqueous heavy metal sewage sludge enter sludge collecting pit a, and the sludge in sludge collecting pit a is separated by solid-liquid separation by filter press a, a huge sum of money Belong to and operates dangerous waste processing outside sludge;Aqueous calcium and magnesium sludge enters sludge collecting pit b, and the sludge in sludge collecting pit b passes through press filtration Machine b is separated by solid-liquid separation, and calcium and magnesium sludge enters storage mud tank, and the supernatant in filter press b is added activating agent by pipe-line mixer, enters Flotation tank further go it is turbid, go it is turbid after saline solns enter membrane distillation system.
The membrane distillation concentration system of the present invention is the one of low temperature film distillation technology using film distillation technology is exchanged in immersion Kind, it is the innovation based on traditional membrane separation technique.Since low temperature film distillation technology is in separation process, only vapor can penetrate Hydrophobic fenestra, therefore generated water quality is very pure, water outlet is Ke Xunhuanliyong, and salinity and concentration polarization are to membrane distillation shadow It rings less, can be used for not knowing the high-salt wastewater of solubility, the aqueous solution of high concentration inorganic salts can be handled, it might even be possible to will be molten Liquid is concentrated to saturation state.Theoretically membrane distillation desalination producing water ratio can reach 100%, this is existing all desalination treatment technology institutes It is inaccessiable.The technical equipment is suitable for organic chemical industry, fine chemistry industry, petrochemical industry, dyestuff, pharmacy, pesticide, prints and dyes, makes A variety of high concentrations of the industries such as paper, high salinity, toxicity is big, bio-refractory organic wastewater degraded processing.
The feed liquid of output in membrane distillation concentration system is concentrated into saliferous rate 50-60% by the salt crystal system of the present invention, is dropped Salt crystallization is precipitated in temperature, and the concentrate containing crystallization goes vacuum belt to be dehydrated, and dehydration mother liquor returns vapo(u)rization system, aqueous 7% crystal salt pack Outward transport.Crystallizing evaporator condensed water returns to water wash system and is recycled as washing supplement water.
Description of the drawings:
Following further describes the present invention with reference to the drawings:
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of the solid catalysis dechlorination removing toxic substances removal bioxin system of the present invention;
Fig. 3 is that the vacuum belt of the present invention filters the structural schematic diagram of machine;
Symbol description in figure:I-solid catalysis dechlorination removing toxic substances removal bioxin system;II-incineration of refuse flyash tertiary effluent Elute salt system;III-goes removing heavy metals system;IV-membrane distillation concentration system;V-salt crystal system;1-ash cellar;2-fly Grey transport vehicle;3-feed bins;4-thermal decomposition furnaces;5-nitrogen supplement tank;6-band water jacket cooling pipe a;7-cooling dust removers; 8-band water jacket cooling pipe b;9-strap pulse dust collector a;10-charging lines;11-helical feed coolers;12-pipes Road a;13-tape pulse deduster b;14-pipeline b;15-motors;16-conveying augers;17-water tanks;18-water inlet lines; 19-water return pipelines;20-agitator tank a;21-the first vacuum belt filters machine;22-agitator tank b;23-the second vacuum belt Suction filtration machine;24-agitator tank c;25-third vacuum belts filter machine;26-vacuum tanks;27-filter clothes;28-filter clothes tensioning dress It sets;29-filter cloth correction devices;30-ultrasonic cleaning equipments;31-control cabinets;32-water receiving tanks;33-stirring pool a;34— Stirring pool b;35-coagulative precipitation tanks;36-sludge collecting pit a;37-filter press a;38-sludge collecting pit b;39-filter presses b;40-storage mud tanks;41-turbidity removal devices;42-filtered water tanks;43-external filtered water tanks;44-washing water tanks.
Specific implementation mode:
See attached drawing 1~3, a kind of flying dust harmless treatment resource recycling device, it includes sequentially connected solid phase Catalysis dechlorination removing toxic substances removal bioxin system I, incineration of refuse flyash tertiary effluent elution salt system II, go removing heavy metals system III, Membrane distillation concentration system IV and salt crystal system V;The solid catalysis dechlorination removing toxic substances removal bioxin system utilizes mineral catalysis Agent induces bioxin dechlorination, flying dust Zhong bioxin is removed, phenyl parent is generated nontoxic by condensation reaction after dechlorination The poly- product of height;The incineration of refuse flyash tertiary effluent elutes salt system by a large amount of salt water in the flying dust for eliminating bioxin It washes away, also has heavy metal ion residual in part in the tertiary effluent washing filtrate after washing;It is described to go removing heavy metals system By a large amount of calcium ions and magnesium ions contained in tertiary effluent washing filtrate and a small amount of removal of heavy metal ions, the supernatant after removing heavy metals is obtained Liquid;Supernatant is carried out distillation production water reuse by the membrane distillation concentration system, and generates concentrate;The salt crystal system will be dense Contracting liquid is evaporated crystallization, obtains crystal salt and condensed water carries out reuse.
The solid catalysis dechlorination removing toxic substances removal bioxin system includes ash cellar 1, and the flying dust in ash cellar is transported by flying dust Vehicle 2 is transported and is conveyed, and the discharge port of ash cellar is connected to feed bin 3, and the steel platform for manually using is equipped on the mill floor, Feed bin band hand stock mouth, uses, feed bin is hopper construction in case initial stage detection is quantitative.
The discharge port of the feed bin is connected to thermal decomposition furnace 4, and thermal decomposition furnace is connected with nitrogen supplement tank 5, makes heat point It solves in stove in the sealed environment in nitrogen protection gas;The effect in nitrogen as protective gas is needed when thermal decomposition furnace works Lower work, the burner hearth material of thermal decomposition furnace are stainless steel, and dischargeable capacity is more than 0.8m in burner hearth3.Thermal decomposition furnace highest work temperature Degree is 450 DEG C, and the furnace body skin temperature of thermal decomposition furnace is less than 20 DEG C, and when work is safe and reliable.
The upper end of the thermal decomposition furnace is connected with band water jacket cooling pipe a6, the band water jacket cooling pipe a and is removed with cooling Dirt device 7 is connected, and the cooling dust remover top is connected with band water jacket cooling pipe b8, the band water jacket cooling pipe b and cloth Tape pulse deduster a9 is connected.
The lower end of the thermal decomposition furnace is connected with charging line 10, and it is cold that the lower end of the charging line is connected to helical feed But the outlet of the feed inlet of device 11, the helical feed cooler is connected with pipeline a12, pipeline a and strap pulse dust collector B13 is connected;The discharge gate of the helical feed cooler is connected with pipeline b14.
The nitrogen supplement tank, cooling dust remover, strap pulse dust collector a and strap pulse dust collector b pass through branch respectively Frame is mounted on mill floor.
The helical feed cooler includes motor 15, conveying auger 16 and water tank 17, and motor passes through shaft coupling and conveying Auger links together, and conveying auger passes through water tank and connect with tank seal, and water tank is coated on water tank on the outside of conveying auger, Water inlet line 18 and water return pipeline 19 are connected on water tank, water inlet line is mounted on the left bottom of water tank, water return pipeline installation At the top of the left and right sides of water tank, water inlet line 18 and water return pipeline 19 respectively connected cooling water flow in pond, pass through 18 He of water inlet line Water return pipeline 19 can make the water flowing in water tank, to the dust cooling in conveying auger.
The method that dioxin device handles garbage flying ash is removed using garbage flying ash, is included the following steps:
A, garbage flying ash powder is conveyed into bucket shape feed bin, feeding is generally carried out by conveying device, but feed bin band is artificial Charge door is fed by steel platform, is used in case initial stage detection is quantitative.
B, nitrogen supplement tank is opened, the supplying nitrogen toward thermal decomposition furnace in, keeps thermal decomposition furnace interior with nitrogen as protective gas, Nitrogen consumption is 20m3/ h ensures normal reaction in thermal decomposition furnace, makes normal work in thermal decomposition furnace.
C, the former material materials quantitative in feed bin is sent into thermal decomposition furnace, the garbage flying ash powder in thermal decomposition furnace and entrance thermal decomposition After stove, and dynamic Decomposition 1 hour at 300 DEG C~400 DEG C.
D, the tail gas decomposed through thermal decomposition furnace enters cooling dust remover through band water jacket cooling pipe a, is decomposed through thermal decomposition furnace Powder be conveyed into helical feed cooler through charging line, such helical feed cooler is also in the environment of nitrogen protector Work.
E, the tail gas after cooling dust remover by band water jacket cooling pipe b be conveyed into strap pulse dust collector a into Row gathers dust, and tail gas is discharged after strap pulse dust collector a and after exhaust temperature is less than 130 DEG C.
F, helical feed cooler is cooling by powder and conveys, cooling to be intake by water inlet line, is returned by water return pipeline Water, water consumption is 10 tons per hour, and water can be recycled, and convenient for cooling, the tail gas of generation enters cloth tape pulse by pipeline a Deduster b gathers dust, and after powder is conveyed into discharge gate, and the cool rear temperature of powder is less than 80 DEG C, is discharged and unloads by pipeline b Material.
Former material materials quantitative be sent into thermal decomposition furnace conveying capacity, in thermal decomposition furnace the nitrogen amount of supplying nitrogen, through cloth dai channel Rush the exhaust temperature after deduster a, powder it is cool but after temperature and thermal decomposition furnace in temperature and thermal decomposition time all by PLC from Dynamic control, is not required to manual operation, high degree of automation.
It is separately installed with online oxygen content on the band water jacket cooling pipe a, on band water jacket cooling pipe b and on pipeline a Detection device, online oxygen content detector can detect pressure and can alarm, and pass through when pressure is beyond the numerical value set Alarm can judge and overhaul convenient for people, ensure whole equipment normal operation.
The incineration of refuse flyash tertiary effluent elution salt system includes sequentially connected tertiary effluent salt elution device, the first order Washing desalter includes that agitator tank a20 and the first vacuum belt being connect with agitator tank a filter machine 21, agitator tank a and solid phase Catalysis dechlorination removing toxic substances removal bioxin system is connected, and the discharge end that the first vacuum belt filters machine is connected to agitator tank b22, the Second vacuum belt of two level washing desalter filters machine 23 and is connected with agitator tank b, and the second vacuum belt filters going out for machine Material end is connected to agitator tank c24, and the third vacuum belt of third level washing desalter filters machine 25 and is connected with agitator tank c, The discharge end that third vacuum belt filters machine is connected to storage mud tank.
First vacuum belt filters machine, the second vacuum belt filters machine and third vacuum belt filters the structure phase of machine Together, vacuum belt filters and is equipped with vacuum tank 26 in machine, and the conveyer belt that vacuum belt filters machine is filter cloth 27, and filter cloth is covered in very On empty van, microporous barrier membrane is used on the filter cloth;It is additionally provided with filter cloth tensioning apparatus 28, filter cloth in the vacuum belt suction filtration machine Deviation correcting device 29 and ultrasonic cleaning equipment 30.
Flying dust and water on filter cloth are mixed, and filter cloth is constantly run, and pass through the vacuum pumping of vacuum suction apparatus Suction detaches the aqueous solution in the flying dust solution after washing, Drainage tank is sent into, to achieve the effect that separation of solid and liquid.
The filter cloth is corrected in transmit process by filter cloth correction device, and filter cloth passes through filter cloth in transmit process Tensioning apparatus is tensioned, and filter cloth correction device and filter cloth tensioning apparatus are controlled by the air compressor machine of outside setting.Filter cloth hinders Plug can occur 1-3 months after use, can clean out the particle in the micropore of microporous barrier equipped with ultrasonic cleaning equipment, Ensure that equipment runs well.
The vacuum belt machine is externally provided with control cabinet 31, and control cabinet is equipped with switch button, scram button, and is set in control cabinet There is the control system of controllable filter cloth transmission speed.Water receiving tank 32 is set to below the vacuum belt machine.
Described that removing heavy metals system is gone to be connected to the first vacuum belt suction filtration machine, the first vacuum belt filters the primary pumping of machine Filtrate is the washing filtrate after three-level washing, smoke filtrate enter it is described go removing heavy metals system, it is described to remove removing heavy metals System includes stirring pool a33, stirring pool b34 and the coagulative precipitation tank 35 being connected with each other, and weight is removed in stirring pool a and stirring pool b Metal ion, stirring pool b are connected to sludge collecting pit a36, and sludge collecting pit a is connected to filter press a37;The coagulative precipitation tank The interior a large amount of calcium ions and magnesium ions of removal, coagulative precipitation tank are connected to sludge collecting pit b38, and sludge collecting pit b is connected to filter press b39; Filter press b is connect with the storage mud tank 40.
The input end of the membrane distillation concentration system is connected to the liquid outlet of the filter press b by pipeline;Membrane distillation The discharge end of concentration systems is saline solns, and saline solns enter turbidity removal device 41, and the saline solns in turbidity removal device pass through infusion pump Feed liquid is transported to evaporation and crystallization system.
The outlet end of the evaporation and crystallization system is connected to filtered water tank, and the discharge end of evaporation and crystallization system is aqueous 7% knot Brilliant salt.
The filtered water tank 42 is connected to third vacuum belt by pipeline a and filters machine, and third vacuum belt filters machine and passes through Pipeline b is connected to agitator tank c.
Further include external filtered water tank 43, external filtered water tank is connected by pipeline and agitator tank a, agitator tank b and agitator tank c respectively It connects.
Harmless treatment and recycling are carried out to flying dust using a kind of flying dust harmless treatment resource recycling device The method of regeneration, it is characterised in that:Include the following steps:
(1) flying dust is transported by flying dust transport vehicle 2 and is transported in ash cellar 1, and the flying dust in ash cellar is quantitatively transported to solid phase In catalysis dechlorination removing toxic substances removal bioxin system, in removal bioxin system is detoxified in solid catalysis dechlorination, flying dust enters solid phase In the feed bin 3 of catalysis dechlorination removing toxic substances removal bioxin system, while mineral catalysis agent being added in feed bin, mineral catalysis agent is eight chlorine For hexichol, then flying dust and mineral catalysis agent quantitatively enters the progress bioxin dechlorination of thermal decomposition furnace 4, and phenyl parent passes through after dechlorination Condensation reaction generates the nontoxic poly- product of height, removes flying dust Zhong bioxin in this way.
(2) fly ash carry for eliminating bioxin enters in incineration of refuse flyash tertiary effluent elution salt system, initially enters and stirs It mixes in tank a20, solid-liquid mass ratio 1 is then added into agitator tank by external filtered water tank 43:After 4 water is stirred 30min, Primary stirring flying dust slurries, which are pumped into the first vacuum belt and filter machine 21, carries out first time separation of solid and liquid, wherein primary aqueous flying dust into Enter agitator tank b22, a smoke filtrate, which enters, goes removing heavy metals system;Solid-liquid matter is added by external filtered water tank in agitator tank b Measure ratio 1:4 water is stirred 30min, and secondary agitation flying dust slurries are pumped into the second vacuum belt and filter the progress of machine 23 second admittedly Liquid detaches, wherein secondary aqueous flying dust enters agitator tank c24, secondary smoke filtrate enters agitator tank a and comes for agitator tank a washings Water;Solid-liquid mass ratio 1 is added by external filtered water tank in agitator tank c:4 water is stirred 30min, triple mixing flying dust slurry Liquid pump enter third vacuum belt filter machine 25 carry out third time separation of solid and liquid, third time it is aqueous be less than 50% and saliferous be less than 1% flying dust outward transport is transported to storage mud tank 40, and smoke filtrate returns to agitator tank b and washes water for agitator tank b three times;Third simultaneously The internal filtered water tank of vacuum belt suction filtration machine needs, which draws water, carries out filter cloth cleaning, and the cleaning waste liquid after cleaning, a part, which is conveyed into, to be stirred Waters of the tank c for three-level washing stirring is mixed, a part is complemented at external filtered water tank after filter filters and continues reuse;Through There is part heavy-metal residual in the flying dust for the storage mud tank crossed after washing, there are two main classes:One kind is both sexes heavy metal, including Lead, zinc exist in cement gel system and leach risk;Another kind of is other heavy metals, including copper, nickel, cadmium, chromium etc., in cement Relatively stablize in gel rubber system.In order to reduce the migratory activity after heavy metal enters building materials, using chemical stabilization technology, will stablize Agent, which is added in the flying dust of storage mud tank, makes heavy metal inerting, to reduce the content for leaching heavy metal, makes to be used as raw material by flying dust Construction material meets environmental risk control standard and control of product quality standard simultaneously.
(3) smoke filtrate is exactly the washing filtrate after three-level is washed, and washing filtrate enters washing water tank 44, The water of the washing water tank is pumped into removing heavy metals system is gone, due to containing a large amount of calcium ions and magnesium ions and an a small amount of huge sum of money in washing filtrate Belong to ion, after washing filtrate is introduced into stirring pool a, while addition heavy metal complexing agent is pre-formed small micelle in stirring pool a33 From stirring pool b is flow to, PAC, which is added, in stirring pool b is stirred to react, and is further formed big micelle, after carrying out preliminary mud-water separation, contains Water heavy metal sewage sludge enters sludge collecting pit a36, and the sludge in sludge collecting pit a is separated by solid-liquid separation by filter press a37, heavy metal Dangerous waste processing is operated outside sludge;Supernatant in stirring pool b34 enters coagulative precipitation tank 35, and sulfuric acid is added by medicine system, Sodium carbonate carries out coagulating sedimentation, and PAC is added and is stirred to react, after being further formed the preliminary mud-water separation of big micelle progress, aqueous calcium Magnesium sludge enters sludge collecting pit b38, and the sludge in sludge collecting pit b is separated by solid-liquid separation by filter press b39, and calcium and magnesium sludge enters Store up mud tank, activating agent is added by pipe-line mixer in the supernatant in filter press b, further gone into flotation tank it is turbid, go it is turbid after Saline solns enter membrane distillation system.
(4) water lotion after removing heavy metals is handled using membrane distillation concentration system, and saline solns are pumped into heating water Case heats solution, and after saline solns are heated to 62 DEG C using steam using volumetric heat exchanger, saline solns enter hydrothermal solution Water tank;Solution is pumped into the membrane distillation system being superimposed with high energy membrane component array from hydrothermal solution water tank and carries out distillation production water;Contain Salting liquid is cooled down after membrane distillation system, can be recycled partial heat by heat pump, reduces required steam consumption, and maintain 62 DEG C of hydrothermal solution is into film temperature;Simultaneously heat pump also coolant liquid is cooled down, then by frequency conversion cooling tower be cooled to required coolant liquid into 30 DEG C of temperature of mouth;The distilled water of output enters the utilization of incineration of refuse flyash tertiary effluent salt elution system circulation, reduces washing and is disappeared The water of consumption;As the moisture in saline solns is reduced, then solution concentration is increasing in hydrothermal solution water tank, reaches and is crystallized into salt After the saliferous rate control of system requires;It opens infusion pump and dope is transported to evaporation and crystallization system, simultaneous quantitative carries out fluid infusion, reaches It is balanced to liquid fluid infusion is gone out;After membrane distillation system operation 20h, in order to maintain the lasting hydrophobicity of part film, backwashed, Backwashing time can be controlled according to practical feed liquid situation in 2~4h.
(5) dope of membrane distillation concentration system heats after preheater tentatively heats up into the evaporation of salt crystal system Device is pumped into evaporative crystallization in crystallizing evaporator through forced circulation;The indirect steam that evaporation generates is compressed by compressor, Indirect steam temperature is increased 15-20 DEG C, heat exchanger is come back to as secondary heat source and provides a system to heat source, weigh to greatest extent Steam latent heat is utilized again;Feed liquid is concentrated into saliferous rate 50-60%, salt crystallization is precipitated in cooling, and the concentrate containing crystallization goes vacuum belt Formula is dehydrated, and dehydration mother liquor returns vapo(u)rization system, aqueous 7% crystal salt pack outward transport;Crystallizing evaporator condensed water returns to water wash system It is recycled as washing supplement water.
Above-described embodiment is the specific descriptions carried out to the present invention, and only invention is further explained, Bu Nengli Solution is limiting the scope of the present invention, and it is nonessential that those skilled in the art according to the content of foregoing invention makes some Modifications and adaptations are each fallen within protection scope of the present invention.

Claims (1)

1. a kind of method carrying out harmless treatment and resource recycling to flying dust, it is characterised in that:Include the following steps:
(1) flying dust is transported by flying dust transport vehicle and is transported in ash cellar, and it is de- that the flying dust in ash cellar is quantitatively transported to solid catalysis Chlorinolysis poison removes in bioxin system, and in removal bioxin system is detoxified in solid catalysis dechlorination, it is de- that flying dust enters solid catalysis Chlorinolysis poison removes in the feed bin of bioxin system, while mineral catalysis agent being added in feed bin, and then flying dust and mineral catalysis agent are fixed Amount enters thermal decomposition furnace and carries out bioxin dechlorination, and phenyl parent generates the poly- production of nontoxic height by condensation reaction after dechlorination Object removes flying dust Zhong bioxin in this way;
(2) fly ash carry for eliminating bioxin enters in incineration of refuse flyash tertiary effluent elution salt system, initially enters agitator tank a It is interior, solid-liquid mass ratio 1 is then added into agitator tank by external filtered water tank:It is primary to stir after 4 water is stirred 30min Flying dust slurries are pumped into the first vacuum belt and filter machine progress first time separation of solid and liquid, wherein primary aqueous flying dust enters agitator tank b, Smoke filtrate, which enters, goes removing heavy metals system;Solid-liquid mass ratio 1 is added by external filtered water tank in agitator tank b:4 water into Row stirring 30min, secondary agitation flying dust slurries are pumped into the second vacuum belt suction filtration machine and be separated by solid-liquid separation for the second time, wherein secondary Aqueous flying dust enters agitator tank c, and secondary smoke filtrate enters agitator tank a and washes water for agitator tank a;Pass through in agitator tank c Solid-liquid mass ratio 1 is added in external filtered water tank:4 water is stirred 30min, and triple mixing flying dust slurries are pumped into third vacuum belt Suction filtration machine carry out third time separation of solid and liquid, third time it is aqueous be less than 50% and saliferous less than 1% flying dust outward transport be transported to storage Mud tank, smoke filtrate return agitator tank b is for agitator tank b washing waters three times;Third vacuum belt suction filtration machine needs inside simultaneously Filtered water tank, which draws water, carries out filter cloth cleaning, the cleaning waste liquid after cleaning, and a part is conveyed into agitator tank c for three-level washing stirring Water, a part are complemented at external filtered water tank after filter filters and continue reuse;Flying for mud tank is stored up after washing There is part heavy-metal residual in ash, there are two main classes:One kind is both sexes heavy metal, including lead, zinc, is deposited in cement gel system Leaching risk;Another kind of is other heavy metals, including copper, nickel, cadmium, chromium, is relatively stablized in cement gel system;In order to reduce Heavy metal enters the migratory activity after building materials, and using chemical stabilization technology, stabilizer, which is added in the flying dust of storage mud tank, makes weight Metal inerting makes to be used as the construction material of raw material by flying dust while meeting environmental risk to reduce the content for leaching heavy metal Control standard and control of product quality standard;
(3) smoke filtrate is exactly the washing filtrate after three-level is washed, and washing filtrate enters washing water tank, the water The water of water tank is pumped into going removing heavy metals system, due in washing filtrate containing a large amount of calcium ions and magnesium ions and a small amount of heavy metal from Son, washing filtrate are introduced into stirring pool a, while being added in stirring pool a after heavy metal complexing agent is pre-formed small micelle and flowing to certainly PAC is added in stirring pool b, stirring pool b to be stirred to react, is further formed big micelle, after carrying out preliminary mud-water separation, an aqueous huge sum of money Belong to sludge and enter sludge collecting pit a, the sludge in sludge collecting pit a is separated by solid-liquid separation by filter press a, is operated outside heavy metal sewage sludge Dangerous waste processing;Supernatant in stirring pool b enters coagulative precipitation tank, sulfuric acid is added by medicine system, sodium carbonate carries out coagulation Precipitation is added PAC and is stirred to react, and after being further formed the preliminary mud-water separation of big micelle progress, aqueous calcium and magnesium sludge enters sludge Sludge in collecting pit b, sludge collecting pit b is separated by solid-liquid separation by filter press b, and calcium and magnesium sludge, which enters, stores up mud tank, in filter press b Supernatant by pipe-line mixer be added activating agent, further gone into flotation tank it is turbid, go it is turbid after saline solns enter film steaming Evaporate system;
(4) water lotion after removing heavy metals is handled using membrane distillation concentration system, and saline solns are pumped into heating water tank, right Solution heats, and after saline solns are heated to 62 DEG C using steam using volumetric heat exchanger, saline solns enter hydrothermal solution water tank; Solution is pumped into the membrane distillation system being superimposed with high energy membrane component array from hydrothermal solution water tank and carries out distillation production water;Saline solns Cooled down after membrane distillation system, can be recycled partial heat by heat pump, reduces required steam consumption, and maintain 62 DEG C Hydrothermal solution is into film temperature;Heat pump also cools down coolant liquid simultaneously, then is cooled to required cooling liquid inlet temperature by frequency conversion cooling tower 30℃;The distilled water of output enters the utilization of incineration of refuse flyash tertiary effluent salt elution system circulation, reduces and washes consumed water Amount;As the moisture in saline solns is reduced, then solution concentration is increasing in hydrothermal solution water tank, reaches into salt crystal system After the control of saliferous rate requires;It opens infusion pump and dope is transported to evaporation and crystallization system, simultaneous quantitative carries out fluid infusion, reaches liquid Fluid infusion balances;It after membrane distillation system operation 20h, in order to maintain the lasting hydrophobicity of part film, is backwashed, is backwashed Time can control according to practical feed liquid situation in 2~4h;
(5) dope of membrane distillation concentration system enters the evaporation heater of salt crystal system, warp after preheater tentatively heats up Forced circulation is pumped into evaporative crystallization in crystallizing evaporator;The indirect steam that evaporation generates is compressed by compressor, by two Secondary vapor (steam) temperature increases 15-20 DEG C, comes back to heat exchanger as secondary heat source and provides a system to heat source, repeats profit to greatest extent Use steam latent heat;Feed liquid is concentrated into saliferous rate 50-60%, salt crystallization is precipitated in cooling, and the concentrate containing crystallization goes vacuum belt de- Water, dehydration mother liquor return vapo(u)rization system, aqueous 7% crystal salt pack outward transport;Crystallizing evaporator condensed water returns to water wash system conduct Washing supplement water recycles.
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