CN106381266B - In line type fermentation automatic batching system and distribution - Google Patents

In line type fermentation automatic batching system and distribution Download PDF

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Publication number
CN106381266B
CN106381266B CN201610783462.4A CN201610783462A CN106381266B CN 106381266 B CN106381266 B CN 106381266B CN 201610783462 A CN201610783462 A CN 201610783462A CN 106381266 B CN106381266 B CN 106381266B
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storehouse
feeds intake
meausring apparatus
scale hooper
equipment
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CN106381266A (en
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邓秀泉
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Guangxi Liyuanbao Technology Co Ltd
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Guangxi Liyuanbao Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16Screw conveyor
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/48Automatic or computerized control

Abstract

A kind of in line type fermentation automatic batching system and method comprising braced frame, the storehouse that feeds intake, returns conveying equipment, meausring apparatus, system controller;Feed intake storehouse and meausring apparatus installation on the support frame, system controller installation on the support frame or except, the storehouse setting that feeds intake is installed on above meausring apparatus, the output end of returns conveying equipment is connected to the top in the storehouse that feeds intake, and system controller is electrically connected with the storehouse that feeds intake, meausring apparatus or/and returns conveying equipment;The storehouse that feeds intake is made of warehouse, orlop door and bottom door opening and closing executing agency;Meausring apparatus is made of scale hooper, weighing sensor, and weighing sensor is installed in braced frame, and scale hooper is installed on weighing sensor.Method: S1: default, S2: system prepares, and S3: to feeding intake, storehouse feeds intake, S4: activation system, S5: to meausring apparatus ingredient, S6: meausring apparatus discharge.A kind of equipment that equipment manufacturing costs can be greatly lowered is provided.

Description

In line type fermentation automatic batching system and distribution
Technical field
The invention belongs to fermentation technical fields, and in particular to a kind of structure more simplification, the lower in line type of manufacturing cost Fermentation automatic batching system and distribution.
Background technique
In the production process for preparing organic fertilizer, organic protein feed using the organic solid waste of industrial or agricultural, one very Important process seeks to carry out aerobic fermentation to solid organic material.And before fermenting to organic materials, it is typically necessary Several material is deployed by a certain percentage, meets fermentation with indexs such as the moisture, the carbon-nitrogen ratios that adjust fermented organic material Condition requirement.Industrialized production in practice, in order to improve working efficiency and reduce the use of labour, people are increasingly Mostly using the organic materials ingredient before capable of being fermented by computer-controlled automatic batching system.
Presently most commonly for the automatic batching system of solid organic material fermentation batches generally by several belts The storehouse that feeds intake of scale and its top, collection material conveyer and industrial PC form, and weighing sensor is equipped on weighing belt and speed passes Sensor, industrial PC controls several weighing belts from the storehouse that feeds intake of top by the material ratio of setting and weighs up organic matter when work Then material is unified conveying and is pooled to on the vertically arranged collection material conveyer of weighing belt, is transported to next work by collection material conveyer Skill link.Above-mentioned automatic batching system is applied to that preferable effect can be obtained on large-scale fermenting and producing line, but if using Then exist clearly disadvantageous when the ingredient of the little small-sized fermentation equipment of some outputs or system, is mainly exactly manufacturing cost Height, due to requiring installation weighing sensor and velocity sensor on every weighing belt, and corresponding each weighing sensor also needs It is equipped with a weighing instrument, the process control that an industrial PC realizes system in addition must also be equipped with, using so many Sensor and weighing instrument and industrial PC, cause the manufacturing cost of equipment very high, thus cause using it is uneconomical, it is difficult to The little miniaturization Zymolysis Equipment for the treatment of capacity or fermentation system match.And it is more than 40 that the whole society, current China discharges every year Having 70% or so in hundred million tons of organic solid waste is the lesser dispersion discharge of single-point discharge amount, this just determines that debirs utilize Zymolysis Equipment or fermentation system be with minimize based on.Therefore, environmental protection money of the above-mentioned automatic batching system in organic solid waste Sourceization is difficult to popularize in utilizing, and can restrict the development and utilization of organic solid waste resource to a certain extent.
Above-mentioned automatic batching system manufacturing cost is high in order to solve, and can not adapt to miniaturization Zymolysis Equipment or fermentation system Mating needs of problems, my company disclose the invention of " fermentation automatic batching system ", the fermentation automatic blending system in August, 2016 System is mainly made of platform framework, the storehouse that feeds intake, feedstock transportation equipment, meausring apparatus, system controller, wherein the storehouse that feeds intake, Feedstock transportation equipment, meausring apparatus and system controller are mounted on the platform framework, and feedstock transportation equipment, which is installed on, to feed intake Below storehouse, meausring apparatus is installed below feedstock transportation equipment output end, the system controller and feedstock transportation equipment and title Amount device is electrically connected, and by the control of system controller, the feedstock transportation equipment is respectively by organic original in the storehouse that feeds intake The scale hooper that materials quantitative is conveyed into meausring apparatus completes the automatic blending of various Organic Ingredients, achieves extraordinary using effect Fruit.But it also still has several drawbacks in actual use and needs the technical issues of being promoted, mainly Organic Ingredients from It feeds intake to launch in storehouse and needs just to be able to achieve by feedstock transportation equipment into meausring apparatus, add somewhat to the installation of equipment Height space requirement, further decrease the manufacturing cost of equipment can not, furthermore the raw materials such as belt conveyor Conveying equipment is easy to appear phenomena such as sideslip in the process of running, also increases the unstability of equipment operation to a certain extent And management difficulty.
In conclusion currently be still badly in need of development and manufacturing cost is lower, installation space is smaller, operation stability it is higher with it is small Type Zymolysis Equipment or the matching used automatic batching system of fermentation system.
Summary of the invention
It is an object of the present invention to solve existing miniaturization Zymolysis Equipment or fermentation system is realized with a low cost automatic blending Technical matters problem provides a kind of in line type fermentation automatic batching system that equipment manufacturing costs can be greatly lowered.
The object of the invention to solve the technical problems adopts the following technical solutions to realize.It proposes according to the present invention A kind of in line type ferment automatic batching system, it is characterised in that: it include braced frame, the storehouse that feeds intake, returns conveying equipment, Meausring apparatus, system controller;It is described to feed intake storehouse and meausring apparatus is mounted in the braced frame, the system controller peace In the braced frame or except, the storehouse setting that feeds intake is installed on above the meausring apparatus, the returns conveying The output end of equipment is connected to the top in the storehouse that feeds intake, and the system controller and the storehouse that feeds intake, meausring apparatus or/and returns convey Equipment is electrically connected;The storehouse that feeds intake is made of warehouse, orlop door and bottom door opening and closing executing agency, and orlop door hinge is connected to warehouse Lower section, bottom door opening and closing executing agency are connected to warehouse side, and movement output end connects with orlop door hinge;The meausring apparatus is by claiming Batch box, weighing sensor are constituted, and weighing sensor is installed in braced frame, and scale hooper is installed on weighing sensor.
The object of the invention to solve the technical problems also can be used following technical measures and further realize.
The automatic batching system preferably, in line type above-mentioned ferments, described in feed intake storehouse setting installation two to five;It is described Bottom door opening and closing executing agency is cylinder or oil cylinder.
The automatic batching system preferably, in line type above-mentioned ferments, the returns conveying equipment are at least a skin Band conveyer or screw conveyor;The input terminal of the returns conveying equipment and the clinker exhaust end of Zymolysis Equipment connect.
The automatic batching system preferably, in line type above-mentioned ferments, the scale hooper are held by bucket body, lower sluice gate and sluice gate Units are constituted, wherein lower sluice gate has two fans, are symmetrically articulated with the lower mouth of bucket body, sluice gate executive component is connected and installed in bucket body On, it executes output end and is articulated on lower sluice gate;The sluice gate executive component is cylinder or oil cylinder.
The automatic batching system preferably, in line type above-mentioned ferments, the weighing sensor have two to four;The title The bucket body of batch box is directly connected to be installed on above weighing sensor or hangs on weighing by chain, screw rod, hook connection hanging piece Below sensor.
The automatic batching system preferably, in line type above-mentioned ferments, the meausring apparatus further includes delivery device;It is described Delivery device is made of walking frame, walking roller, walking track and push executive component, wherein walking track installation is in described In braced frame, walking roller is installed below walking frame, and walking roller rolling is installed on walking track, and push executes member Part connection installation on the support frame, executes output end and is connected on walking frame;The weighing sensor is installed on described Above walking frame.
The automatic batching system preferably, in line type above-mentioned ferments, the push executive component is cylinder or oil cylinder.
The automatic batching system preferably, in line type above-mentioned ferments, described in feed intake storehouse at least one thrown for returns Feed bin and weighing sensor is installed, the returns storehouse that feeds intake passes through the clinker discharge of returns conveying equipment and Zymolysis Equipment End connection;At least one front end of storehouse setting that feeds intake is equipped with material lift equipment.
The automatic batching system preferably, in line type above-mentioned ferments, the returns feed intake there are two the settings of storehouse lower section Discharge gate, one of them is set to above the scale hooper of the meausring apparatus, and a lower section is connected and installed with clinker packaging conveying Equipment.
The automatic batching system preferably, in line type above-mentioned ferments, returns conveying equipment rear end, feed intake storehouse Top is connected and installed with clinker packaging conveying equipment;Clinker packaging conveying equipment end is connected and installed with Automatic weighing and packaging Equipment.
The automatic batching system preferably, in line type above-mentioned ferments, the returns conveying equipment are packed defeated with clinker It send to also set up between equipment and feeding distribution mechanism is installed.
The automatic batching system preferably, in line type above-mentioned ferments, further includes dust-extraction unit;The suction of the dust-extraction unit Air port is connected and installed in feed intake storehouse and scale hooper, scale hooper discharge gate side.
The present invention discloses a kind of in line type fermentation automatic blending method comprising following steps:
S1: default: requiring according to zymotechnique, sets the dispensing weight of various organic materials in the system controller Amount;
S2: system prepare: activation system prepare button, be in standby system, the orlop door in the storehouse that feeds intake and The bucket bottom door of the scale hooper of meausring apparatus is in closed state;
S3: to feeding intake, storehouse feeds intake: the requirement set according to zymotechnique launches various organic materials into described in respectively It feeds intake in storehouse;
S4: activation system: after completing S1~S3 step, the operation button of activation system makes system enter operating status;
S5: to meausring apparatus ingredient: system controller control respectively feeds intake storehouse successively will be various by the order and weight of setting Organic materials is incorporated in the scale hooper of meausring apparatus;
S6: meausring apparatus discharge: after completing S5 step, system completes one group of automatic blending, and system controller control claims The bucket bottom door for measuring the scale hooper of device is opened, and the organic materials prepared in setting weight ratio is exhausted into the fermentation of rear end together The bearing material functional unit of equipment carries out subsequent fermentation operation;The bucket bottom door that system controller controls scale hooper is closed, and system is again Start to repeat S5 and later step, carries out next group of fermentation automatic blending operation.
The object of the invention to solve the technical problems also can be used following technical measures and further realize.
Above-mentioned in line type fermentation automatic blending method, S3 include being mentioned by returns conveying equipment, artificial or/and material Equipment is risen to feed intake into the storehouse that feeds intake;Same organic materials is put into the more than one storehouse that feeds intake;It is launched in one storehouse that feeds intake It is the mixed material of several organic materials composition;S5, which further includes that the low organic materials of moisture content is high prior to moisture content, to be had Machine material is incorporated in the scale hooper of meausring apparatus;S6 further includes the scale hooper of meausring apparatus and the bearing material function of rear end Zymolysis Equipment When unit front-rear position is installed, after system completes ingredient, scale hooper is pushed to rear end fermentation and set by the delivery device of meausring apparatus Above standby bearing material functional unit, the bucket bottom door of scale hooper is opened again, and organic materials therein is discharged into rear end Zymolysis Equipment Bearing material functional unit after, the bucket bottom door of scale hooper is closed, and delivery device retracts scale hooper below the storehouse that feeds intake.
Invention has clear advantage and beneficial effect compared with prior art.By above-mentioned technical proposal, the present invention is straight Row's type fermentation automatic batching system at least have following advantages and the utility model has the advantages that
One, manufacturing cost is low, and usage economy is obvious, can satisfy the broader market demand.Due to eliminating raw material Conveying equipment, do not need as existing automatic batching system be arranged installation conveying equipment, or even on conveying equipment every all install Weighing sensor, velocity sensor and the sensings, control unit such as the corresponding weighing instrument of outfit and industrial PC, only weigh dress It sets and is greatly lowered using weighing sensor and a weighing instrument, the manufacturing cost of the equipment, it is more existing to be based on skin The automatic batching system manufacturing cost of belt scale can reduce by 95% or more.
Two, the installation space that equipment needs is small, saves space.Due to eliminating feedstock transportation equipment, Organic Ingredients is direct From the scale hooper for being discharged into meausring apparatus in the storehouse that feeds intake, so device structure is more compact, occupied space is smaller, is more suitable small Type Zymolysis Equipment or fermentation system match.
Three, due to eliminating feedstock transportation equipment, Organic Ingredients directly drains into the weighing of meausring apparatus from the storehouse that feeds intake In bucket, effectively preventing Conveyer Belt Deviating or screw conveyor putty of feedstock transportation equipment etc. influences stable equipment operation The appearance of property phenomenon, equipment operation stability is higher, and management difficulty significantly reduces.
Four, since above-mentioned manufacturing cost and use cost is low, occupied space is again small, is more easier the automatic batching system It is used to popularizing, the environmental protection treatment and resource utilization of the organic solid waste of society can be greatlyd improve, be conducive to promote Environmental protection cause into society develops, and plays significant ecological benefits and social benefit.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention, And it can be implemented in accordance with the contents of the specification, and in order to allow above and other objects, features and advantages of the invention can It is clearer and more comprehensible, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
Fig. 1 is the structure of the main view of the embodiment of the present invention one.
Fig. 2 is the structure schematic top plan view of the embodiment of the present invention one.
Fig. 3 is the structure left view schematic diagram of the embodiment of the present invention one.
Fig. 4 is that the embodiment of the present invention feeds intake the structure of the main view in storehouse.
Fig. 5 is the structure of the main view of meausring apparatus of the embodiment of the present invention.
Fig. 6 is the structure of the main view of the embodiment of the present invention two.
Fig. 7 is the structure of the main view that the embodiment of the present invention weighs entrucking delivery device.
Fig. 8 is the structure of the main view of the embodiment of the present invention three.
Fig. 9 is the structure of the main view of the embodiment of the present invention four.
Figure 10 is the structure schematic side view of the embodiment of the present invention four.
[main element symbol description]
1: braced frame 2: feed intake storehouse
21: warehouse 22: orlop door
23: bottom door opening and closing executing agency 3: returns conveying equipment
4: meausring apparatus 41: scale hooper
411: bucket body 412: lower sluice gate
413: sluice gate executive component 414: bucket body connection hanging piece
42: weighing sensor 43: delivery device
431: walking frame 432: walking roller
433: walking track 434: push executive component
435: limited roller 5: system controller
6: material lift equipment 7: clinker packs conveying equipment
71: clinker packs hopper 8: Automatic weighing and packaging equipment
9: dust-extraction unit 10: feed intake weighing sensor
Specific embodiment
It is of the invention to reach the technical means and efficacy that predetermined goal of the invention is taken further to illustrate, below in conjunction with Attached drawing and preferred embodiment, to fermentation automatic batching system proposed according to the present invention its specific embodiment, structure, method, Step, feature and its effect, detailed description is as follows.
A kind of in line type fermentation automatic blending method of the present invention, comprising the following steps:
S1: default: requiring according to zymotechnique, sets the dispensing weight of various organic materials in the system controller Amount;
S2: system prepare: activation system prepare button, be in standby system, the orlop door in the storehouse that feeds intake and The bucket bottom door of the scale hooper of meausring apparatus is in closed state;
S3: to feeding intake, storehouse feeds intake: the requirement set according to zymotechnique launches various organic materials into described in respectively It feeds intake in storehouse;
S4: activation system: after completing S1~S3 step, the operation button of activation system makes system enter operating status;
S5: to meausring apparatus ingredient: system controller control respectively feeds intake storehouse successively will be various by the order and weight of setting Organic materials is incorporated in the scale hooper of meausring apparatus;
S6: meausring apparatus discharge: after completing S5 step, system completes one group of automatic blending, and system controller control claims The bucket bottom door for measuring the scale hooper of device is opened, and the organic materials prepared in setting weight ratio is exhausted into the fermentation of rear end together The bearing material functional unit of equipment carries out subsequent fermentation operation;The bucket bottom door that system controller controls scale hooper is closed, and system is again Start to repeat S5 step, carries out next group of automatic blending operation.
In a specific embodiment of the in line type fermentation automatic blending method of the present invention, the storehouse that feeds intake of system is two, Organic materials be moisture content 20% pig manure fermentation returns and moisture content 75% fresh pig manure, by 200 kilograms/assemble Expect, the moisture content that organic materials is mixed after ingredient is 50%, and specific step is as follows for ingredient:
S1: default: requiring according to zymotechnique, in the ingredient for setting 200 kilograms/group in the system controller, water Dividing the dispensing weight of the pig manure fermentation returns of content 25% and the fresh pig manure of moisture content 75% is each 100 kilograms;
S2: system prepares: activation system prepares button, is in standby system, the orlop in two storehouses that feed intake The bucket bottom door of the scale hooper of door and meausring apparatus is in closed state;
S3: to feeding intake, storehouse feeds intake: the requirement set according to zymotechnique, and starting returns conveying equipment sets front end fermentation The fermentation clinker conveyor of standby clinker discharge end discharge enters returning charge and feeds intake storehouse, and starting material lift equipment launches fresh pig manure into another In one storehouse that feeds intake;
S4: activation system: after completing S1~S3 step, the operation button of activation system makes system enter operating status;
S5: to meausring apparatus ingredient: system controller control first returning charge feed intake storehouse orlop door open, this feeds intake in storehouse Fermentation returns by supplying lower section meausring apparatus scale hooper, when ferment returns be incorporated 100 kilograms when, system controller The orlop door for controlling the storehouse that feeds intake is closed, then controls the orlop door opening for launching the storehouse that feeds intake of fresh pig manure, this feeds intake in storehouse Fresh pig manure is by the scale hooper of the meausring apparatus of supplying lower section, and when fresh pig manure is incorporated 100 kilograms, system controller control should The orlop door in storehouse of feeding intake is closed, and the storehouse that feeds intake completes precedence and weight by setting for pig manure fermentation returns and fresh pig Excrement is incorporated in the scale hooper of meausring apparatus;
S6: meausring apparatus discharge: after completing S5 step, the bucket bottom door of the scale hooper of system controller control meausring apparatus is beaten It opens, after the bearing material functional unit that the organic materials prepared in setting weight ratio is exhausted into the Zymolysis Equipment of rear end together carries out Continuous fermentation operation;The bucket bottom door that system controller controls the scale hooper of meausring apparatus is closed, and system starts to repeat S5 step again, Carry out next group of automatic blending operation.
The in line type fermentation automatic batching system embodiment one of the present invention:
It please refers to shown in Fig. 1 to Fig. 5, a kind of in line type fermentation automatic batching system of the embodiment of the present invention one is mainly by propping up Support frame frame 1, the storehouse 2 that feeds intake, returns conveying equipment 3, meausring apparatus 4, system controller 5 are constituted;Storehouse 2 and the weighing dress of feeding intake It sets 4 to be mounted in the braced frame 1, the system controller 5 is mounted in the braced frame 1, the setting of storehouse 2 that feeds intake It is installed on 4 top of meausring apparatus, the output end of the returns conveying equipment 3 is connected to the top in the storehouse 2 that feeds intake, the system System controller 5 is electrically connected with the storehouse 2 that feeds intake, meausring apparatus 4;The storehouse 2 that feeds intake is by warehouse 21, orlop door 22 and bottom door opening and closing Executing agency 23 is constituted, and the orlop door 22 is articulated with 21 lower section of warehouse by pin shaft, and the discharge gate of 21 lower section of warehouse is closed, Bottom door opening and closing executing agency 23 is connected to the side of warehouse 21, and movement output end and orlop door 22 are hinged;The meausring apparatus 4 It is made of scale hooper 41, weighing sensor 42, weighing sensor 42 is installed in braced frame 1, and scale hooper 41 is directly mounted at 42 top of weighing sensor.The storehouse 2 that feeds intake is controlled by system controller 5, organic materials therein is drained into it in the ratio of setting The in line automatic blending of fermented organic material is realized in the scale hooper 41 of the meausring apparatus 4 of lower section.
The object of the invention to solve the technical problems also can be used following technical measures and further realize.
In the present embodiment, the warehouse 21 is rectangle, and one fan of the setting of orlop door 22 installation, 22 both ends of orlop door pass through Pin shaft is articulated on two short sides of 21 side length of warehouse, and the bottom door opening and closing executing agency 23 is a cylinder, tailstock hinge It is connected on a long side of 21 side length of warehouse, piston rod is articulated with the side of the orlop door 22 by pin shaft.Institute Stating bottom door opening and closing executing agency 23 can also be substituted with oil cylinder.
In the present embodiment, the returns conveying equipment 3 is the belt conveyor driven by electronic roller, the electromotive roller Cylinder adjusts the speed of the speed of service by the frequency converter in system controller 5, adjusts feed proportioning system ingredient speed to realize Speed.In addition, above-mentioned belt conveyor can also be realized with by decelerating motor driving roller;Spiral transferring also can be used in belt conveyor Machine is sent to substitute.The number of units of the setting of returns conveying equipment 3 installation can be according to the Zymolysis Equipment or fermentation system that its front end connects The quantity for clinker discharge end of uniting determines, can be one or more, and output end can feed intake the company of storehouse 2 with one or more It connects.
In the present embodiment, the setting installation of storehouse 2 two that feeds intake is installed on the title of the meausring apparatus 4 by front-rear position The discharge gate of 41 top of batch box, 21 lower section of warehouse in the storehouse 2 that feeds intake is respectively positioned within the scope of the oral area of scale hooper 41.The storehouse 2 that feeds intake is set The number set is determined according to the raw material kind number that fermentation materials need to deploy, and be can be three, is also possible to four, five, or More.
For the safety of convenient operating maintenance and operator in equipment running process, in the braced frame 1 Installation safe fence is arranged in its surrounding in setting installation stair activity in side, and setting installation grid is stepped on the Hatch Opening in the storehouse 2 that feeds intake Plate, the connection installation foot pedal between the storehouse 2 that respectively feeds intake.
The scale hooper 41 is made of bucket body 411, lower sluice gate 412 and sluice gate executive component 413, wherein lower sluice gate 412 has Two fans, are symmetrically articulated with the lower mouth of bucket body 411, and sluice gate executive component 413 is connected and installed on bucket body 411, execute output end It is articulated on lower sluice gate 412;The sluice gate executive component 413 is cylinder, is provided with two, is symmetrically arranged on the bucket body 411 The left and right sides.The executive component can also be oil cylinder.
In the present embodiment, there are four the setting of weighing sensor 42 installations, is respectively set and is installed on the scale hooper 41 Bucket body 411 bucket edge four corners below, be connected and fixed by the bucket edge of bolt and the bucket body 41 of scale hooper 41.In order to save Manufacturing cost is saved, can also be reduced to install two along lower section in two symmetrical side buckets of the bucket body 411 of scale hooper 41, Huo Zhecheng The 411 wantonly three side buckets of bucket body for being installed on the scale hooper 41 are set to isosceles triangle along lower section installation three.In addition, institute The bucket body 411 for stating scale hooper 41 can also hang on the lower section of the weighing sensor 42 by bucket body connection hanging piece 414, described Bucket body connection hanging piece 414 can be chain, be also possible to bolt, hook etc..
Due to needing to use the organic materials of fermenting-ripening mixed as returns and fresh organic materials in zymotechnique, And be primary raw material, so, there is one to be set as returns in the storehouse 2 that feeds intake and feed intake storehouse, the returns storehouse that feeds intake passes through Returns conveying equipment 3 is connect with the fermentation clinker exhaust end of front end Zymolysis Equipment or fermentation system.In order to facilitate front end fermentation The packaging of equipment or fermentation system fermenting-ripening organic materials, the returns feed intake below storehouse setting there are two discharge gate, In a scale hooper 41 for being set to the meausring apparatus 4 top, one is connected on clinker packaging conveying equipment 7.It is described It is belt conveyor that clinker, which packs conveying equipment 7, and the output end of the clinker packing conveyor connects one convenient for the ripe of bagging Material packaging hopper 71.
The in line type fermentation automatic batching system embodiment two of the present invention:
As shown in Figure 6, Figure 7, the in line type fermentation automatic batching system embodiment two of the present invention is similar to embodiment one, difference It is:
In order to enable Organic Ingredients quickly and conveniently to launch in the storehouse 2 that feeds intake, a dispensing is fresh wherein Organic materials feed intake 2 front end of storehouse setting installation material lift equipment 6;The material lift equipment 6 is interval bucket elevator;Separately Outside, actual operating environment situation, can also be using the conveying equipments such as belt conveyor, screw conveyor substitution.
In order to avoid the scale hooper 41 of the meausring apparatus 4 is directly installed on the bearing material function of Zymolysis Equipment or fermentation system The limitation moved to bearing material functional unit is formed above unit, it is real by increasing delivery device 43 on the meausring apparatus 4 The arranged in dislocation of existing scale hooper 41 and Zymolysis Equipment or fermentation system bearing material functional unit.The delivery device 43 is by walking frame 431, walking roller 432, walking track 433 and push executive component 434 are constituted, wherein walking track 433 is installed on described put down On table frame 1, walking roller 432 is installed on 431 lower section of walking frame, and every side installs two, and the rolling of walking roller 432 is installed on It walks on track 433, the push connection of executive component 434 is mounted on platform framework 431, is executed output end and is hinged on walking frame On frame 431;The weighing sensor 42 is installed on 431 top of walking frame.The walking roller 432 is " V " shape wheel, by Nylon material vehicle system.In order to guarantee the stability of push, in the also settable limited roller 435 in lower section of walking track 433.It is described Pushing executive component 434 is a cylinder, is installed on the rear side middle position of the walking frame 431.The cylinder can also be adopted It is substituted with oil cylinder, or the dragging such as chain, synchronous belt is passed through using decelerating motor.
The in line type fermentation automatic batching system embodiment three of the present invention:
As shown in figure 8, the in line type fermentation automatic batching system embodiment three of the present invention and embodiment one and embodiment two-phase Seemingly, difference is:
When front end Zymolysis Equipment or fermentation system are the biggish types of processing capacity, need the fermentation of packing processes ripe daily Doses is larger, defeated in the belt of the returns conveying equipment 3 in order to reduce labor intensity of operating staff and improve working efficiency The top connection installation clinker packaging conveying equipment 7 in machine rear end, the storehouse 2 that feeds intake is sent, while in clinker packaging conveying equipment 7 End connection installation Automatic weighing and packaging equipment 8.The clinker packaging conveying equipment 7 is belt conveyor.In order to facilitate reuse Material conveying equipment 3 convey material be conveyed into feed intake storehouse 2 and clinker packaging conveying equipment 7 between switch, can also be in returns Setting installation feeding distribution mechanism between output end and clinker the packaging conveying equipment 7 of conveying equipment 3.
The in line type fermentation automatic batching system example IV of the present invention:
As shown in Figure 9, Figure 10, the in line type fermentation automatic batching system example IV of the present invention and embodiment one, embodiment Two and embodiment three it is similar, difference is:
In order to realize that the storehouse 2 that feeds intake for launching fermentation returns is able to carry out auto feed, the warehouse in the storehouse 2 that feeds intake Four feed bin weighing sensors 10 are installed, the feed bin weighing sensor 10 and system controller 5 carry out electricity below 21 upper edge Connection, by the control of system controller 5.When the fermentation returns during this feeds intake storehouse 2 is reduced to the weight of setting, system control Device 5 starts returns conveying equipment 3, and fermentation returns is conveyed from the Zymolysis Equipment of front end or fermentation system and is added to the throwing In feed bin 2.
In order to avoid the fermentation for feeding intake scale hooper 41 discharge and scale hooper 41 rear end of the storehouse 2 to meausring apparatus 4 is set The dust generated when standby or fermentation system bearing material functional unit discharge sets environmental effects in the feed proportioning system Set installation dust-extraction unit 9.The dust-extraction unit 9 is mainly made of air inlet, induced duct, dirt pocket, induced duct, blower, wherein Dirt pocket setting is installed in the hollow space of the braced frame 1, and air inlet is set to 41 top of scale hooper under The side of Fang Sizhou, air inlet are connected to by induced duct with the dirt pocket being set in braced frame 1;Air-introduced machine passes through induced duct It is connected to dirt pocket;The filtering of dedusting indoor location filter cylinder progress dust.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, though So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this profession Member, without departing from the scope of the present invention, when the method and technique content using the disclosure above make it is a little more Equivalent embodiment that is dynamic or being modified to equivalent variations, but anything that does not depart from the technical scheme of the invention content, according to the present invention Technical spirit any simple modification, equivalent change and modification to the above embodiments, still fall within technical solution of the present invention In the range of.

Claims (11)

  1. The automatic batching system 1. a kind of in line type ferments, it is characterised in that: it includes braced frame, the storehouse that feeds intake, returns conveying Equipment, meausring apparatus, system controller, dust-extraction unit;It is described to feed intake storehouse and meausring apparatus is mounted in the braced frame, institute State system controller be mounted in the braced frame or except, the storehouse setting that feeds intake is installed on above the meausring apparatus, The output end of the returns conveying equipment is connected to the top in the storehouse that feeds intake, the system controller and feed intake storehouse, meausring apparatus Or/and returns conveying equipment is electrically connected;The storehouse that feeds intake is made of warehouse, orlop door and bottom door opening and closing executing agency, The storehouse setting installation three to five that feeds intake, orlop door hinge is connected to below warehouse, and bottom door opening and closing executing agency is connected to warehouse side Face, movement output end connect with orlop door hinge;The meausring apparatus is made of scale hooper, weighing sensor, weighing sensor peace Loaded in braced frame, scale hooper is installed on weighing sensor;
    The returns conveying equipment is at least a belt conveyor or screw conveyor;The returns conveying equipment it is defeated The clinker exhaust end for entering end and Zymolysis Equipment connects;
    It is described feed intake storehouse at least one feed intake for returns and storehouse and weighing sensor be installed, the returns storehouse that feeds intake passes through Returns conveying equipment and the clinker exhaust end of Zymolysis Equipment connect;At least one front end of storehouse setting that feeds intake is equipped with object Expect lifting means;
    The air inlet of the dust-extraction unit is connected and installed in feed intake storehouse and scale hooper, scale hooper discharge gate side.
  2. The automatic batching system 2. in line type according to claim 1 ferments, it is characterised in that: the bottom door opening and closing executes machine Structure is cylinder or oil cylinder.
  3. The automatic batching system 3. in line type according to claim 1 ferments, it is characterised in that: the scale hooper by bucket body, Lower sluice gate and sluice gate executive component are constituted, wherein lower sluice gate has two fans, are symmetrically articulated with the lower mouth of bucket body, sluice gate executive component connects It connects and is installed on bucket body, execute output end and be articulated on lower sluice gate;The sluice gate executive component is cylinder or oil cylinder.
  4. The automatic batching system 4. in line type according to claim 1 ferments, it is characterised in that: the weighing sensor has two To four;The bucket body of the scale hooper is directly connected to be installed on above weighing sensor or is hung by chain, screw rod, hook connection Part is hung below weighing sensor.
  5. The automatic batching system 5. in line type according to claim 1 ferments, it is characterised in that: the meausring apparatus further includes Delivery device;The delivery device is made of walking frame, walking roller, walking track and push executive component, wherein walking In in the braced frame, walking roller is installed below walking frame track installation, and walking roller rolling is installed on walking rail On road, push executive component connection installation on the support frame, executes output end and is connected on walking frame;The weighing passes Sensor is installed on above the walking frame.
  6. The automatic batching system 6. in line type according to claim 5 ferments, it is characterised in that: the push executive component is Cylinder or oil cylinder.
  7. The automatic batching system 7. in line type according to claim 1 ferments, it is characterised in that: the returns feeds intake under storehouse There are two discharge gates for side's setting, one of them is set to above the scale hooper of the meausring apparatus, and a lower section is connected and installed with Clinker packs conveying equipment.
  8. The automatic batching system 8. in line type according to claim 1 ferments, it is characterised in that: the returns conveying equipment Clinker packaging conveying equipment is connected and installed with above rear end, the storehouse that feeds intake;The connection installation of clinker packaging conveying equipment end There is Automatic weighing and packaging equipment.
  9. The automatic batching system 9. in line type according to claim 8 ferments, it is characterised in that: the returns conveying equipment It is also set up between clinker packaging conveying equipment and feeding distribution mechanism is installed.
  10. 10. a kind of utilize the straight of the fermentation automatic batching system progress of in line type described in any claim in claim 1 to 9 Row's type ferment automatic blending method, it is characterised in that: itself the following steps are included:
    S1: default: requiring according to zymotechnique, sets the dispensing weight of various organic materials in the system controller;
    S2: system prepares: activation system prepares button, is in standby system, the orlop door in the storehouse that feeds intake and weighing The bucket bottom door of the scale hooper of device is in closed state;
    S3: to feeding intake, storehouse feeds intake: various organic materials are launched respectively and are fed intake into described by the requirement set according to zymotechnique In storehouse;
    S4: activation system: after completing S1~S3 step, the operation button of activation system makes system enter operating status;
    S5: to meausring apparatus ingredient: system controller control respectively feeds intake storehouse successively will be various organic by the order and weight of setting Material is incorporated in the scale hooper of meausring apparatus;
    S6: meausring apparatus discharge: after completing S5 step, system completes one group of automatic blending, and system controller control weighs dress The bucket bottom door for the scale hooper set is opened, and the organic materials prepared in setting weight ratio is exhausted into the Zymolysis Equipment of rear end together Bearing material functional unit carry out subsequent fermentation operation;The bucket bottom door that system controller controls scale hooper is closed, and system starts again S5 and later step are repeated, next group of automatic blending operation is carried out.
  11. The automatic blending method 11. in line type according to claim 10 ferments, it is characterised in that:
    S3 further includes being fed intake by returns conveying equipment, artificial or/and material lift equipment into the storehouse that feeds intake;It is same organic Material is put into the more than one storehouse that feeds intake;What is launched in one storehouse that feeds intake is the mixed material of several organic materials composition;
    S5 further includes the scale hooper of the low organic materials of the moisture content organic materials supplying meausring apparatus high prior to moisture content In;
    When S6 further includes that the scale hooper of meausring apparatus is installed with the bearing material functional unit front-rear position of rear end Zymolysis Equipment, system is complete After ingredient, scale hooper is pushed to above the bearing material functional unit of rear end Zymolysis Equipment by the delivery device of meausring apparatus, is weighed The bucket bottom door of bucket is opened again, after organic materials therein to be discharged into the bearing material functional unit of rear end Zymolysis Equipment, scale hooper The bottom door that struggles against is closed, and delivery device retracts scale hooper below the storehouse that feeds intake.
CN201610783462.4A 2016-08-31 2016-08-31 In line type fermentation automatic batching system and distribution Active CN106381266B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106242676A (en) * 2016-08-31 2016-12-21 广西力源宝科技有限公司 Fermentation automatic blending promotes system and dispensing method for improving
CN107226725B (en) * 2017-06-21 2022-12-13 广西力源宝科技有限公司 Vertical tray bottom discharging device and discharging method

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US4874048A (en) * 1986-05-21 1989-10-17 Yamato Scale Company, Limited Loading and weighing structure for combination weighing machine
CN204142342U (en) * 2014-10-30 2015-02-04 格薪源生物质燃料有限公司 The broken fuel metering hopper weighing apparatus of living beings
CN204917292U (en) * 2015-07-20 2015-12-30 广西力源宝科技有限公司 Automatic sabot of fermentation machine
CN206069879U (en) * 2016-08-31 2017-04-05 广西力源宝科技有限公司 In line type fermentation automatic batching system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4874048A (en) * 1986-05-21 1989-10-17 Yamato Scale Company, Limited Loading and weighing structure for combination weighing machine
CN204142342U (en) * 2014-10-30 2015-02-04 格薪源生物质燃料有限公司 The broken fuel metering hopper weighing apparatus of living beings
CN204917292U (en) * 2015-07-20 2015-12-30 广西力源宝科技有限公司 Automatic sabot of fermentation machine
CN206069879U (en) * 2016-08-31 2017-04-05 广西力源宝科技有限公司 In line type fermentation automatic batching system

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