CN205974533U - Fermentation automatic batching system - Google Patents

Abstract

The utility model relates to a fermentation automatic batching system, it includes platform frame, feed bin, raw material conveying equipment, weighing device, central controller, feed bin, raw material conveying equipment, weighing device and central controller install on the platform frame, raw material conveying equipment installs in the feed bin below, and weighing device installs in raw material conveying equipment output below, central controller carries out the electricity with raw material conveying equipment and weighing device and is connected, weighing device comprises scale hooper, weighing sensor, and weighing sensor installs on the platform frame, and the scale hooper is installed on weighing sensor. Borrow by the utility model discloses, the low -cost automatic blending technique technological problem that realizes of present miniaturized fermentation equipment or fermentation system can be solved, equipment manufacturing cost can be reduced by a wide margin.

Description

Fermentation automatic batching system

Technical field

This utility model belongs to field of fermentation equipment and in particular to a kind of structure simplifies, low cost of manufacture fermentation is joined automatically Material system.

Background technology

Preparing organic fertilizer using industrial or agricultural organic solid waste thing, in the production process of organic protein feedstuff, one very Important operation seeks to carry out aerobic fermentation to solid organic material.And before organic materials is fermented, be typically necessary Several material is allocated by a certain percentage, is met fermentation to adjust the indexs such as moisture, the carbon-nitrogen ratio of fermented organic material Condition requires.In industrialized production in practice, the use in order to improve work efficiency and reduce labour force, people are increasingly How using the organic materials dispensing before being fermented by the automatic batching system that computer controls.

The presently most conventional automatic batching system for solid organic material fermentation batches is typically by some belts The storehouse that feeds intake of scale and its top, collection material conveyer and industrial PC composition, belt conveyer scale is provided with LOAD CELLS and speed passes Sensor, during work, industrial PC controls some belt conveyer scales to weigh up Organic substance from the storehouse that feeds intake of top by the material ratio setting Material, then unifies conveying and is pooled on collection material conveyer vertically arranged with belt conveyer scale, be transported to the next one by collection material conveyer Process procedure.Above-mentioned automatic batching system is applied to be obtained in that preferable effect on large-scale fermenting and producing line, but if using Then exist in the dispensing of the little small-sized fermentation equipment of some volumes of production or system clearly disadvantageous, be exactly mainly manufacturing cost Height, due to being required for installing LOAD CELLS and velocity sensor on every belt conveyer scale, and each LOAD CELLS corresponding also needs It is equipped with a weighing instrument, in addition must also be equipped with the programme-control that an industrial PC realizes system, using so many Sensor and weighing instrument and industrial PC, lead to the manufacturing cost of equipment very high, thus cause use uneconomical it is difficult to The little miniaturization Zymolysis Equipment for the treatment of capacity or fermentation system support the use.And the annual discharge of the whole society of current China more than 40 70% about is had to be the less dispersion discharge of single-point discharge capacity in hundred million tons of organic solid waste thing, this just determines debirs and utilizes Zymolysis Equipment or fermentation system be based on miniaturization.Therefore, above-mentioned automatic batching system provides in the environmental protection of organic solid waste thing Source using in be difficult to popularize, can to a certain extent restrict organic solid waste goods and materials source exploitation.

In sum, current urgent need develops low manufacturing cost and miniaturization Zymolysis Equipment or fermentation system is matching used certainly Dynamic feed proportioning system.

Content of the invention

The purpose of this utility model is, solves being realized with a low cost automatically of existing miniaturization Zymolysis Equipment or fermentation system Ingredients technical technological problemses, provide a kind of automatic batching system that device fabrication cost can be greatly lowered.

The purpose of this utility model and solve its technical problem and employ the following technical solutions to realize.According to this practicality A kind of fermentation automatic batching system of new proposition it is characterised in that：It include platform framework, the storehouse that feeds intake, feedstock transportation equipment, Meausring apparatus, system controller；The described storehouse that feeds intake, feedstock transportation equipment, meausring apparatus and system controller are arranged on described flat On table frame, feedstock transportation equipment is installed on below the storehouse that feeds intake, and meausring apparatus is installed on below feedstock transportation equipment output end, institute State system controller to be electrically connected with feedstock transportation equipment and meausring apparatus；Described meausring apparatus is by scale hooper, weighing and sensing Device is constituted, and LOAD CELLS is installed on platform framework, and scale hooper is installed on LOAD CELLS.

The purpose of this utility model and solve its technical problem and also can be applied to the following technical measures to achieve further.

Preferably, aforesaid fermentation automatic batching system, storehouse setting that feeds intake described in it installs two to five.

Preferably, aforesaid fermentation automatic batching system, its described feedstock transportation equipment is that two to five speed-governing belts are defeated Send machine.

Preferably, aforesaid fermentation automatic batching system, its described scale hooper is by bucket body, lower sluice gate and sluice gate executive component Constitute, wherein descend sluice gate to have two fans, be symmetrically articulated with the lower mouth of bucket body, sluice gate executive component is connected and installed on bucket body, and it is held Row outfan is articulated with lower sluice gate；Described sluice gate executive component is cylinder or oil cylinder.

Preferably, aforesaid fermentation automatic batching system, its described LOAD CELLS has two to four.

Preferably, aforesaid fermentation automatic batching system, its described meausring apparatus also includes delivery device；Described pusher Structure is made up of framework of walking, walking roller, walking track and push executive component, and wherein walking track installation is in described platform frame On frame, walking roller is installed on below walking framework, and walking roller rolls and is installed on walking track, pushes executive component and connects It is arranged on platform framework, its execution outfan is connected on walking framework；Described LOAD CELLS is installed on described walking frame Above frame.

Preferably, aforesaid fermentation automatic batching system, its described push executive component is cylinder or oil cylinder.

Preferably, aforesaid fermentation automatic batching system, at least one, the storehouse of feeding intake described in it feeds intake storehouse for returning charge, and this returns The material storehouse that feeds intake is connected with exhaust end by returning charge conveyer；Described at least one, the storehouse front end setting that feeds intake is provided with material lifting Equipment.

Preferably, aforesaid fermentation automatic batching system, its described returning charge feeds intake and is provided with two discharge gates below storehouse, its In one be connected to above feedstock transportation equipment, one connects fermentation grog packaging hopper or packaging facilities.

Preferably, aforesaid fermentation automatic batching system, the discharging opening in the storehouse that feeds intake described in it is provided with control valve.

Invention compared with prior art has clear advantage and beneficial effect.By technique scheme, this practicality is new Type fermentation automatic batching system at least has following advantages and beneficial effect：

First, low cost of manufacture, its usage economy substantially, disclosure satisfy that the broader market demand.Because feedstock transportation sets Standby simply common conveyer is it is not necessary to every is all installed LOAD CELLS, velocity sensor and is equipped with corresponding weighing instrument And industrial PC, using LOAD CELLS and a weighing instrument only on meausring apparatus, the manufacturing cost of described equipment is significantly Degree reduces, and more existing can reduce by more than 90% based on the automatic batching system cost of belt conveyer scale.

2nd, the installing space that equipment needs is little, saves space.Because raw material is all conveying by all of feedstock transportation equipment To in same scale hooper, so device structure is compacter, take up room less, be more suitable for miniaturization Zymolysis Equipment or send out The supporting the use of ferment system.

3rd, because above-mentioned manufacturing cost and use cost is low, take up room and little, so that this automatic batching system is more prone to Environmental protection treatment and the recycling of social organic solid waste thing to popularizing use, can be greatly enhanced, be conducive to promoting Enter the environmental protection cause development of society, play significant ecological benefits and social benefit.

Described above is only the general introduction of technical solutions of the utility model, in order to better understand skill of the present utility model Art means, and being practiced according to the content of description, and in order to allow above and other purpose of the present utility model, feature Can become apparent with advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.

Brief description

Fig. 1 is the structure schematic front view of this utility model embodiment one.

Fig. 2 is the structure schematic top plan view of this utility model embodiment one.

Fig. 3 is the structure left view schematic diagram of this utility model embodiment one.

Fig. 4 is the structure schematic front view of this utility model embodiment meausring apparatus.

Fig. 5 is the structure schematic front view of this utility model embodiment two.

1：Platform framework 2：Feed intake storehouse

21：Packaging hopper 22：Control valve

3：Feedstock transportation equipment 4：Meausring apparatus

41：Scale hooper 411：Bucket body

412：Lower sluice gate 413：Sluice gate executive component

42：LOAD CELLS 43：Delivery device

431：Walking framework 432：Walking roller

433：Walking track 434：Push executive component

435：Limited roller 5：System controller

6：Material lift equipment

Specific embodiment

For further illustrating that this utility model is to reach technological means and effect that predetermined goal of the invention is taken, below In conjunction with accompanying drawing and preferred embodiment, to according to the utility model proposes its specific embodiment of fermentation automatic batching system, knot Structure, method, step, feature and its effect, after describing in detail such as.

Embodiment one：

Refer to shown in Fig. 1 to Fig. 3, a kind of fermentation automatic batching system of this utility model embodiment one is mainly by platform Framework 1, the storehouse 2 that feeds intake, feedstock transportation equipment 3, meausring apparatus 4 and system controller 5 are constituted；The described storehouse 2 that feeds intake, feedstock transportation set Standby 3, meausring apparatus 4 and system controller 5 are arranged on described platform framework 1, and feedstock transportation equipment 3 is installed on and feeds intake under storehouse 2 Side, meausring apparatus 4 is installed on below feedstock transportation equipment 3 outfan, described system controller 5 and feedstock transportation equipment 3 and claim Amount device 4 is electrically connected；Described meausring apparatus 4 is made up of scale hooper 41, LOAD CELLS 42, and LOAD CELLS 42 is installed on On platform framework 1, scale hooper 41 is installed on LOAD CELLS 42.Control feedstock transportation equipment 3 will feed intake by system controller 5 Various organic materials in storehouse 2 are transported to, in the ratio setting, the automatic blending realizing fermenting in scale hooper 41.

Feedstock transportation equipment described in the present embodiment 3 is the belt conveyor being driven by electronic roller, described electronic roller Adjust the speed of the speed of service by the converter in system controller 5, thus realizing adjusting the fast of feed proportioning system dispensing speed Slowly.Additionally, above-mentioned belt conveyor can also be with being realized by reducing motor driving roller.

Storehouse 2 setting that feeds intake described in the present embodiment installs three, in the triangle disposition peace of middle, each one of both sides Dress, described scale hooper 41 is positioned at the centre position in three storehouses 2 that feed intake.The number of this storehouse 2 setting that feeds intake is according to fermentation materials needs The raw material kind number of allotment determines, can be two or four, five, or more.Described feedstock transportation equipment 3 sets The number of the number of units and the described storehouse 2 that feeds intake of putting installation corresponds, and feedstock transportation equipment described in the present embodiment 3 is also setting peace Fill three.

For the safety of the convenient operating maintenance in equipment running process and operator, in described platform framework 1 Stair activity is installed in side setting, arranges in its surrounding and installs safe fence, and setting on the Hatch Opening in storehouse 2 that feeds intake is installed grid and stepped on Plate, installs pedal respectively feeding intake to connect between storehouse 2.

Described scale hooper 41 is made up of bucket body 411, lower sluice gate 412 and sluice gate executive component 413, wherein descends sluice gate 412 to have Two fans, are symmetrically articulated with the lower mouth of bucket body 411, executive component 413 is connected and installed on bucket body 411, and its execution outfan is hinged On lower sluice gate 412；Described sluice gate executive component 413 is cylinder, is provided with two, is symmetrically arranged on a left side for described bucket body 411 Right both sides.Described executive component can also be oil cylinder.

In the present embodiment, described LOAD CELLS 42 setting is provided with four, is respectively provided with and is installed on described scale hooper 41 Below four corners on bucket edge.In order to save manufacturing cost, can also be reduced under two symmetrical side buckets edges of scale hooper 41 Side's installation two, or in isosceles triangle, ground setting is installed on wantonly three sides bucket of described scale hooper 41 along lower section installation three Individual.

Due to needing the organic materials with fermenting-ripening and fresh organic materials mixture in fermentation technology, and it is main Raw material, so, have one to be set to returning charge in the described storehouse 2 that feeds intake and feed intake storehouse, this returning charge feed intake storehouse pass through returning charge conveyer with front The fermentation grog exhaust end of end Zymolysis Equipment or fermentation system connects.Front end Zymolysis Equipment or fermentation system are fermented into for convenience The packaging of cooked organic matter material, described returning charge feeds intake and is provided with two discharge gates below storehouse, and one of them is connected to feedstock transportation and sets Above standby 3 belt conveyor, one is connected on a packing strap conveyer, and the outfan of this packing conveyor Connect a fermentation grog packaging hopper 21 being easy to bagging.If front end Zymolysis Equipment or fermentation system need the fermentation of packaging ripe Doses is larger, in order to improve work efficiency, can also be directly connected on automated packaging equipment, or by belt conveyor, The conveying equipments such as conveying worm are connected with automated packaging equipment.

In order to preferably coordinate the unit interval conveying capacity adjusting each feedstock transportation equipment, the going out of the described storehouse 2 that feeds intake Material mouth is provided with control valve 22.This control valve 22 is made up of valve plates, adjusting screw rod, adjusting nut and regulation bearing, valve Door-plate is installed in the draw-in groove of the storehouse 2 discharging opening both sides that feed intake, and upper end is connected with the lower end of adjusting screw rod, and adjusting screw rod passes through and adjusts Hole on bearing, adjusts the adjusting nut on bearing with spinning, and by rotating adjusting nut, can adjust control valve unlatching Size.

The running of this utility model fermentation automatic batching system embodiment one and operation principle are as follows：

Before the work of this fermentation automatic batching system, the start button pressing described system controller 5 makes system be in startup Holding state, the physicochemical property of the Organic Ingredientss that the fermentation technology according to Zymolysis Equipment or fermentation system requires and needs ferment, The proportion scale parameter of various raw materials is set on described system controller 5；The organic materials needing fermentation process is thrown respectively Enter described feed intake in storehouse 2, wherein the material feeding intake in storehouse 2 as returning charge storehouse is connected to Zymolysis Equipment or fermentation by unlatching The conveying equipment conveying of the fermentation grog exhaust end of system is thrown in；The raw material input respectively feeding intake in storehouse 2 is ready, presses system control The operation button of device 5, system controller 5 controls the feedstock transportation equipment 3 of three one of lower sections in storehouse 2 that feed intake, this storehouse 2 that feeds intake In Organic Ingredientss be uniformly delivered in the scale hooper 41 of described meausring apparatus 4 by this feedstock transportation equipment 3, LOAD CELLS Transmit to feed back to the weight data real-time synchronization of 42 Organic Ingredientss that feedstock transportation machine equipment 3 is conveyed in scale hooper 41 and be System controller 5, when the weight of this kind of Organic Ingredientss reaches the setting value of system controller 5, system controller 5 controls this to feed intake The feedstock transportation equipment 3 of storehouse 2 lower section stops, and starts the feedstock transportation equipment 3 of second storehouse 2 lower section that feeds intake, with above-mentioned mistake simultaneously Journey equally completes the weighing of second Organic Ingredientss；Then start the feedstock transportation equipment 3 of the 3rd storehouse 2 lower section that feeds intake, also with Said process equally completes the weighing of the third Organic Ingredients；System controller 5 controls the sluice gate of the scale hooper 41 of meausring apparatus 4 Executive component 413 downward actuation, the lower sluice gate 412 of two fans of described scale hooper 41 is opened downwards simultaneously, organic in scale hooper 41 Raw material is discharged in Zymolysis Equipment or fermentation system, and system controller 5 controls sluice gate executive component 413 action upwards, two fans Lower sluice gate 412 simultaneously closes off.Process and the identically controlled each functional unit of step carry out next to described system controller 5 also as noted above The automatic blending of group Organic Ingredientss, so circulation repeatedly, complete the automatic blending function of fermenting.

Embodiment two：

This utility model fermentation automatic batching system embodiment two is similar to embodiment one, and difference is：

In order that Organic Ingredientss can quickly and conveniently throw in described feed intake in storehouse 2, inventory is maximum wherein Material lift equipment 6 is installed in one storehouse 2 front end setting that feeds intake；It is interval bucket elevator that this material improves equipment 6；In addition, it is real The working environment situation on border, it would however also be possible to employ the conveying equipment such as belt conveyor, conveying worm substitutes.

In order to avoid the scale hooper 41 of described meausring apparatus 4 is directly installed on Zymolysis Equipment or the bearing material function of fermentation system Form the restriction to the motion of bearing material functional unit above unit, real by delivery device 43 is increased on described meausring apparatus 4 Existing scale hooper 41 and the arranged in dislocation of Zymolysis Equipment or fermentation system bearing material functional unit.Described delivery device 43 is by walking framework 431st, walking roller 432, walking track 433 and push executive component 434 are constituted, and wherein walking track 433 is installed on described putting down On table frame 1, walking roller 432 is installed on below walking framework 431, and every side installs two, and walking roller 432 rolls and is installed on On walking track 433, push executive component 434 connection and be arranged on platform framework 431, its execution outfan is hinged on walking frame On frame 431；Described LOAD CELLS 42 is installed on above described walking framework 431.Described walking roller 432 is " V " shape wheel, by Nylon material car system.In order to ensure the stability pushing, limited roller 435 also can be set in the lower section of walking track 433.Described Pushing executive component 434 is an oil cylinder, is installed on the rear side centre position of described walking framework 431.This oil cylinder can also be adopted Substituted with cylinder.

The running of this utility model fermentation automatic batching system embodiment two and operation principle are as follows：

As shown in Figure 1 to Figure 3, the running of this utility model fermentation automatic batching system embodiment two and operation principle Similar to embodiment one, difference is：

When feeding intake to the storehouse 2 that respectively feeds intake before fermentation automatic batching system operation, setting is provided with feeding intake of material lift equipment 6 The raw material in storehouse 2 is thrown in by first raw material being thrown in the lifting hopper into material lift equipment 6, through material lift equipment 6 by raw material Lifting is thrown in this and is fed intake in storehouse 2.

After meausring apparatus 4 completes the weighing of various raw materials, system controller 5 controls the delivery device 43 of meausring apparatus 4 Push executive component 434 and do push action forward, push executive component 434 and promote walking framework 431, carried by walking framework 431 Dynamic scale hooper 41 walk Zymolysis Equipment or fermentation system bearing material functional unit above, system controller 5 controls scale hooper 41 Organic Ingredientss are thrown in Zymolysis Equipment or the bearing material functional unit of fermentation system, then system controller 5 controls push to hold Units 434 are pulled back action, scale hooper 41 are back retracted the sluice gate executive component 413 simultaneously controlling scale hooper 41 in situ Action upwards, lower sluice gate 412 is closed.Then, carry out the raw material automatic blending of next group.

The above, be only preferred embodiment of the present utility model, not this utility model is made any formal Restriction although this utility model is disclosed above with preferred embodiment, but be not limited to this utility model, any ripe Know professional and technical personnel, in the range of without departing from technical solutions of the utility model, when available the disclosure above method and Technology contents make a little change or the Equivalent embodiments being modified to equivalent variations, as long as being without departing from this utility model technology The content of scheme, any simple modification above example made according to technical spirit of the present utility model, equivalent variations with Modify, all still fall within the range of technical solutions of the utility model.

Claims (10)

1. a kind of fermentation automatic batching system it is characterised in that：It includes platform framework, the storehouse that feeds intake, feedstock transportation equipment, weighing Device, system controller；The described storehouse that feeds intake, feedstock transportation equipment, meausring apparatus and system controller are arranged on described platform frame On frame, feedstock transportation equipment is installed on below the storehouse that feeds intake, and meausring apparatus is installed on below feedstock transportation equipment output end, described system System controller is electrically connected with feedstock transportation equipment and meausring apparatus；Described meausring apparatus is by scale hooper, LOAD CELLS structure Become, LOAD CELLS is installed on platform framework, and scale hooper is installed on LOAD CELLS.

2. according to claim 1 fermentation automatic batching system it is characterised in that：The described storehouse setting that feeds intake installs two to five Individual.

3. according to claim 1 and 2 fermentation automatic batching system it is characterised in that：Described feedstock transportation equipment is two To five speed-governing belt conveyers.

4. according to claim 1 fermentation automatic batching system it is characterised in that：Described scale hooper is by bucket body, lower sluice gate Constitute with sluice gate executive component, wherein descend sluice gate to have two fans, be symmetrically articulated with the lower mouth of bucket body, sluice gate executive component connects to be installed On bucket body, sluice gate executive component execution outfan is articulated with lower sluice gate；Described sluice gate executive component is cylinder or oil cylinder.

5. according to claim 1 fermentation automatic batching system it is characterised in that：Described LOAD CELLS has two to four Individual.

6. the fermentation automatic batching system according to claim 1 or 4 or 5 it is characterised in that：Described meausring apparatus also includes Delivery device；Described delivery device is made up of framework of walking, walking roller, walking track and push executive component, wherein walks On described platform framework, walking roller is installed on below walking framework track installation, and walking roller rolls and is installed on walking rail On road, push executive component connection and be arranged on platform framework, push executive component execution outfan and be connected on walking framework； Described LOAD CELLS is installed on above described walking framework.

7. according to claim 6 fermentation automatic batching system it is characterised in that：Described push executive component be cylinder or Oil cylinder.

8. according to claim 1 and 2 fermentation automatic batching system it is characterised in that：Described at least one, the storehouse that feeds intake Feed intake storehouse for returning charge, this returning charge storehouse that feeds intake is connected with exhaust end by returning charge conveyer；Described at least one, the storehouse front end that feeds intake Setting is provided with material lift equipment.

9. according to claim 8 fermentation automatic batching system it is characterised in that：Described returning charge feeds intake and is provided with below storehouse Two discharge gates, one of them is connected to above feedstock transportation equipment, and one connects fermentation grog packaging hopper or packaging facilities.

10. the fermentation automatic batching system according to claim 1 or 2 or 9 it is characterised in that：The discharging in the described storehouse that feeds intake Mouth is provided with control valve.