CN106380728A - 一种废旧地膜回收再利用方法 - Google Patents

一种废旧地膜回收再利用方法 Download PDF

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CN106380728A
CN106380728A CN201610769910.5A CN201610769910A CN106380728A CN 106380728 A CN106380728 A CN 106380728A CN 201610769910 A CN201610769910 A CN 201610769910A CN 106380728 A CN106380728 A CN 106380728A
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许开强
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MINQIN COUNTY WEIRUI ENVIRONMENTAL PROTECTION CO Ltd
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Abstract

本发明公开了一种废旧地膜回收再利用方法,属于农业废弃物再利用技术领域。本发明的方法包括的步骤有:⑴清洗分拣;⑵改性处理;⑶挤出成型。本发明将废旧地膜回收再加工制成穿线管,在降低塑料废弃物污染的同时,实现了资源的循环利用和可持续发展,有力改善农业生态环境,保护耕地及实现农业清洁生产,制成的穿线管界面相容性、光稳定性及耐候性好。

Description

一种废旧地膜回收再利用方法
技术领域
本发明属于农业废弃物再利用技术领域,具体是一种废旧地膜回收再利用方法。
背景技术
地膜覆盖技术自90年代开始大面积推广使用,由于其技术具有蓄水保墒、提高地温、延长作物生长期、促进作物生长、增加产量,同时可降低冰雹、干旱、风沙及温差等自然灾害给作物生长带来的不利影响等显著特点,给农业生产带来巨大经济效益,为推动农村经济的持续发展起到了积极的作用。但据调查,使用地膜的耕地中,每年有30%左右不可降解地膜残留在30厘米深的耕作层中,连续18年使用地膜的地块中,每亩地膜残留量在2公斤以上。这些地膜残留,在自然条件下极难降解,在土壤内可存在200-400年,存留的农用膜破坏土壤的物理和化学结构,可抑制土壤微生物的生长,降低土壤的透气性、透水性,影响耕地质量;最终导致作物难以发芽出苗,阻碍作物根系生长,减少作物对土壤水分养分的吸收,导致作物减产,影响农产品的产量和质量,使农民的收入受到极大的影响。目前,地膜覆盖栽培技术已从棉花发展到蔬菜、瓜类和特色作物。现在地膜已经与种子、化肥、农药一起成为不可缺少的农资,地膜使用面积逐年增加。由于过量使用地膜,致使大量废旧地膜不能及时收回,大量残留农田的塑料薄膜在土壤中日积月累会形成阻隔层,影响作物根系对水肥的吸收,造成减产和土壤环境污染。即使是对使用后的农膜进行了捡拾清理,但是因为没有较好地处理方法,或是在田间地头及河道两岸堆放,无人管理,造成随风飞扬的景观污染;或是随雨水冲刷进入河道和水体,污染环境;或是就地焚烧,均会给环境造成严重的二次污染。而且,混有塑料的生活垃圾不适用堆肥。所有这些曾经给中国农业生产带来福音的“白色革命”如果不找到一个行之有效地处置手段,就转变成了“白色污染”,废旧地膜回收清理已到了刻不容缓的地步。
发明内容
本发明的目的是提供一种废旧地膜回收再利用方法,将废旧地膜回收再加工制成穿线管,在降低塑料废弃物污染的同时,实现了资源的循环利用和可持续发展,有力改善农业生态环境,保护耕地及实现农业清洁生产,制成的穿线管界面相容性、光稳定性及耐候性好。
为了达到上述目的,本发明采用以下技术方案。
一种废旧地膜回收再利用方法,包括以下步骤:
⑴清洗分拣:将废旧地膜投入清洗池清洗,捞出后摊开、晾晒,将废旧地膜分拣出无色地膜和黑色地膜,将无色地膜破碎后摩擦清洗15-35min,捞出后45-55℃烘干,熔融造粒,得到无色地膜粒子;将黑色地膜破碎后摩擦清洗15-35min,捞出后45-55℃烘干,熔融造粒,得到黑色地膜粒子;
⑵改性处理:按重量份数计,将黑色地膜粒子50-100份、碳纤维3-5份、硅烷偶联剂0.5-1.5份、纳米硅藻土0.1-1份、聚丙烯酰胺0.3-0.7份混匀后,熔融造粒,得到改性黑色地膜粒子;将无色地膜粒子85-100份、钛酸酯偶联剂1-3份、硬脂酸锌0.1-0.5份、钛酸钾晶须0.5-1.5份混匀后,熔融造粒,得到改性无色地膜粒子;
⑶挤出成型:按重量份计,将改性黑色地膜粒子5-10份、改性无色地膜粒子25-45份、PVC90-100份、环氧树脂5-10份、不饱和聚酯树脂5-15份、2,6-二叔丁基-4-甲基苯酚0.3-0.5份、双十二碳醇酯0.1-0.3份、甲基硅油0.2-0.4份、失水山梨醇月桂酸酯0.1-0.3份、硬脂酸锌0.2-0.5份、羧甲基纤维素0.1-0.5份混匀,经双螺杆挤出机挤出,制得穿线管。
本发明的有益技术效果:本发明将废旧地膜回收再加工制成穿线管,在降低塑料废弃物污染的同时,实现了资源的循环利用和可持续发展,有力改善农业生态环境,保护耕地及实现农业清洁生产,制成的穿线管界面相容性、光稳定性及耐候性好。
具体实施方式
下面结合实施例进一步对本发明的技术方案作详细的阐述,但不都成对本发明的范围性限制。
实施例1
一种废旧地膜回收再利用方法,包括以下步骤:
⑴清洗分拣:将废旧地膜投入清洗池清洗,捞出后摊开、晾晒,将废旧地膜分拣出无色地膜和黑色地膜,将无色地膜破碎后摩擦清洗15min,捞出后45℃烘干,熔融造粒,得到无色地膜粒子;将黑色地膜破碎后摩擦清洗15min,捞出后45℃烘干,熔融造粒,得到黑色地膜粒子;
⑵改性处理:按重量份数计,将黑色地膜粒子50份、碳纤维3份、硅烷偶联剂0.5份、纳米硅藻土0.1份、聚丙烯酰胺0.3份混匀后,熔融造粒,得到改性黑色地膜粒子;将无色地膜粒子85份、钛酸酯偶联剂1份、硬脂酸锌0.1份、钛酸钾晶须0.5份混匀后,熔融造粒,得到改性无色地膜粒子;
⑶挤出成型:按重量份计,将改性黑色地膜粒子5份、改性无色地膜粒子25份、PVC90份、环氧树脂5份、不饱和聚酯树脂5份、2,6-二叔丁基-4-甲基苯酚0.3份、双十二碳醇酯0.1份、甲基硅油0.2份、失水山梨醇月桂酸酯0.1份、硬脂酸锌0.2份、羧甲基纤维素0.1份混匀,经双螺杆挤出机挤出,制得穿线管。
实施例2
一种废旧地膜回收再利用方法,包括以下步骤:
⑴清洗分拣:将废旧地膜投入清洗池清洗,捞出后摊开、晾晒,将废旧地膜分拣出无色地膜和黑色地膜,将无色地膜破碎后摩擦清洗35min,捞出后55℃烘干,熔融造粒,得到无色地膜粒子;将黑色地膜破碎后摩擦清洗35min,捞出后55℃烘干,熔融造粒,得到黑色地膜粒子;
⑵改性处理:按重量份数计,将黑色地膜粒子100份、碳纤维5份、硅烷偶联剂1.5份、纳米硅藻土1份、聚丙烯酰胺0.7份混匀后,熔融造粒,得到改性黑色地膜粒子;将无色地膜粒子100份、钛酸酯偶联剂3份、硬脂酸锌0.5份、钛酸钾晶须1.5份混匀后,熔融造粒,得到改性无色地膜粒子;
⑶挤出成型:按重量份计,将改性黑色地膜粒子10份、改性无色地膜粒子45份、PVC100份、环氧树脂10份、不饱和聚酯树脂15份、2,6-二叔丁基-4-甲基苯酚0.5份、双十二碳醇酯0.3份、甲基硅油0.4份、失水山梨醇月桂酸酯0.3份、硬脂酸锌0.5份、羧甲基纤维素0.5份混匀,经双螺杆挤出机挤出,制得穿线管。
实施例3
一种废旧地膜回收再利用方法,包括以下步骤:
⑴清洗分拣:将废旧地膜投入清洗池清洗,捞出后摊开、晾晒,将废旧地膜分拣出无色地膜和黑色地膜,将无色地膜破碎后摩擦清洗25min,捞出后50℃烘干,熔融造粒,得到无色地膜粒子;将黑色地膜破碎后摩擦清洗25min,捞出后50℃烘干,熔融造粒,得到黑色地膜粒子;
⑵改性处理:按重量份数计,将黑色地膜粒子75份、碳纤维4份、硅烷偶联剂1份、纳米硅藻土0.5份、聚丙烯酰胺0.5份混匀后,熔融造粒,得到改性黑色地膜粒子;将无色地膜粒子90份、钛酸酯偶联剂2份、硬脂酸锌0.3份、钛酸钾晶须1份混匀后,熔融造粒,得到改性无色地膜粒子;
⑶挤出成型:按重量份计,将改性黑色地膜粒子7.5份、改性无色地膜粒子35份、PVC95份、环氧树脂7.5份、不饱和聚酯树脂10份、2,6-二叔丁基-4-甲基苯酚0.4份、双十二碳醇酯0.2份、甲基硅油0.3份、失水山梨醇月桂酸酯0.2份、硬脂酸锌0.3份、羧甲基纤维素0.3份混匀,经双螺杆挤出机挤出,制得穿线管。

Claims (1)

1.一种废旧地膜回收再利用方法,其特征在于,包括以下步骤:
⑴清洗分拣:将废旧地膜投入清洗池清洗,捞出后摊开、晾晒,将废旧地膜分拣出无色地膜和黑色地膜,将无色地膜破碎后摩擦清洗15-35min,捞出后45-55℃烘干,熔融造粒,得到无色地膜粒子;将黑色地膜破碎后摩擦清洗15-35min,捞出后45-55℃烘干,熔融造粒,得到黑色地膜粒子;
⑵改性处理:按重量份数计,将黑色地膜粒子50-100份、碳纤维3-5份、硅烷偶联剂0.5-1.5份、纳米硅藻土0.1-1份、聚丙烯酰胺0.3-0.7份混匀后,熔融造粒,得到改性黑色地膜粒子;将无色地膜粒子85-100份、钛酸酯偶联剂1-3份、硬脂酸锌0.1-0.5份、钛酸钾晶须0.5-1.5份混匀后,熔融造粒,得到改性无色地膜粒子;
⑶挤出成型:按重量份计,将改性黑色地膜粒子5-10份、改性无色地膜粒子25-45份、PVC90-100份、环氧树脂5-10份、不饱和聚酯树脂5-15份、2,6-二叔丁基-4-甲基苯酚0.3-0.5份、双十二碳醇酯0.1-0.3份、甲基硅油0.2-0.4份、失水山梨醇月桂酸酯0.1-0.3份、硬脂酸锌0.2-0.5份、羧甲基纤维素0.1-0.5份混匀,经双螺杆挤出机挤出,制得穿线管。
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