CN106378542A - Vacuum pressurizing full-automatic welding equipment - Google Patents
Vacuum pressurizing full-automatic welding equipment Download PDFInfo
- Publication number
- CN106378542A CN106378542A CN201610896312.4A CN201610896312A CN106378542A CN 106378542 A CN106378542 A CN 106378542A CN 201610896312 A CN201610896312 A CN 201610896312A CN 106378542 A CN106378542 A CN 106378542A
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- China
- Prior art keywords
- welding
- booth
- supply unit
- small crane
- base
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses vacuum pressurizing full-automatic welding equipment. The vacuum pressurizing full-automatic welding equipment comprises a welding room, a welding main machine, a welding tool, a six-axis manipulator, a welding room base, a welding room upper cover, a small crane, a semi-circular product storage rack, a control box and an air exhaust and supply unit. The welding room base, the small crane, the control box and the air exhaust and supply unit are arranged on the ground; the small crane is arranged on one side of the welding room base; a lifting hook is arranged at the front end of the small crane; the control box and the air exhaust and supply unit are arranged on one side, far from the small crane, of the welding room base; the welding room is arranged on the top of the welding room base; and an observation window is formed on the side wall of the welding room. The equipment disclosed by the invention can vacuumize the welding room through the air exhaust and supply unit and then fill inert gas which is several times as high as atmospheric pressure, so that a sealing chamber of a workpiece possesses inert gas which is several times as high as atmospheric pressure after the workpiece is welded.
Description
Technical field
The present invention relates to the welding technology field of internal pressurization, more particularly, to a kind of vacuum boosting Full-automatic welding equipment.
Background technology
Common welding, it may appear that oxide layer, the quality of impact welding, easily causes weld failure, in addition common steel
Part welding cannot make inside workpiece annular seal space be filled with the noble gases of several times of atmospheric pressure, makes workpiece possess pressure accumulation function.
Content of the invention
The invention aims to shortcoming present in solution prior art, and a kind of vacuum boosting proposing is full-automatic
Welding equipment.
To achieve these goals, present invention employs following technical scheme：
A kind of vacuum boosting Full-automatic welding equipment, including welding booth, welding main frame, welding tooling, six axis robot, weldering
Meet room base, lid, small crane, semicircle product storage rack, control chamber and pumping supply unit, described welding booth in welding booth
Base, small crane, control chamber and pumping supply unit are arranged on ground, and described small crane is arranged on welding booth's base
Side, the front end of described small crane is provided with suspension hook, and it is remote that described control chamber and pumping supply unit are arranged on welding booth's base
From the side of small crane, the top of described welding booth base is provided with welding booth, and the side wall of described welding booth is provided with observation window, institute
State the indoor side near observation window of welding and be provided with welding main frame, the right opposite of described welding main frame is provided with the Welder matching
Dress, the indoor bottom zone line of described welding is provided with six axis robot, and the indoor side away from observation window of described welding is provided with
Semicircle product storage rack, described semicircle product storage rack is divided into storage area and postwelding storage area before weldering, described welding booth
The pressure vessel that lid closing in welding booth forms a sealing is passed through at top, and described pumping supply unit passes through pipeline and welding booth
Connection, described control chamber is electrical with welding main frame, welding tooling, six axis robot, small crane and pumping supply unit respectively
Connect.
Preferably, the top making and being fixed by screws in welding booth using safety glass is covered in described welding booth.
Preferably, the cross section of described welding booth base is octagon.
Preferably, described pumping supply unit includes motor and vacuum pump.
Preferably, described welding tooling includes main box, chuck, chuck clamping tooling, top clamping tooling, top, tail
Seat-box, electric cylinders, linear bearing, linear axis, gripper shoe, base plate and handwheel, one end of described base plate is provided with main box, described bottom
The other end of plate is provided with gripper shoe, and the horizontal direction between described main box and gripper shoe is provided with two linear axis, and described two
Tailstock case is provided with root linear axis, the both sides of described tailstock case and the junction of two linear axis are equipped with linear axis
Hold, the front of described tailstock case is provided with handwheel, and described main box is provided with chuck near the side of tailstock case, and described chuck is provided with
Chuck clamping tooling, described tailstock case is provided with electric cylinders away from the side of main box, and a part for described electric cylinders is interspersed in tailstock
The inside of case, the outfan of described electric cylinders is located at tailstock case near the side of main box, and the outfan of described electric cylinders is provided with top
Point, described top is provided with top clamping tooling.
In the present invention, indoor evacuation first can will be welded by pumping supply unit, then fill several times of atmospheric pressure again
Noble gases, after the completion of such workpiece welding, the annular seal space of workpiece just possesses the noble gases of several times of atmospheric pressure, is evacuated
When, do not only pull out the air within welding booth, also extracted the impurity within welding booth out, thus avoiding going out of oxide layer
Existing, using six axis robot, complete the crawl-installation-dismounting-placement work of workpiece, everything is automatically controlled by control chamber,
Batch can be completed weld it is not necessary to artificial clamping workpiece under conditions of not opening welding booth, so that production efficiency is greatly improved,
Production cost declines to a great extent, and makes product possess competitiveness, and welding tooling, under vacuum and environment under high pressure, substitutes cylinder using electric cylinders
Complete auto-action, prevent gas leakage from leading to action failure, prevent ambient atmos from polluting the vacuum environment of welding booth simultaneously, lead to
Cross and handwheel is adjusted tailstock case can be made to move along straight line direction of principal axis, frictional force is little, mobile stablizing does not rock, and electric cylinders drive top
Point makes top clamping tooling mutually clamp with chuck clamping tooling, and the friction of linear bearing is little, and more stable, not with bearing speed
Spend and change, sensitivity height, the steady linear motion of high precision can be obtained.
Brief description
Fig. 1 is a kind of structural representation of vacuum boosting Full-automatic welding equipment proposed by the present invention.
The structural representation of Fig. 2 welding tooling proposed by the present invention.
In figure：1 welding booth, 2 welding main frames, 3 welding toolings, 4 six axis robots, 5 welding booth's bases, lid in 6 welding booths,
7 small crane, 8 control chambers, 9 gas supply units, 10 suspension hooks, storage area before 11 welderings, 12 postwelding storage areas, 13 observation windows, 14 main
Casing, 15 chucks, 16 chuck clamping toolings, 17 top clamping toolings, 18 top, 19 tailstock casees, 20 electric cylinders, 21 linear bearings,
22 linear axis, 23 gripper shoes, 24 base plates, 25 handwheels, 26 main tank lids, 27 boot lids.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.
With reference to Fig. 1-2, a kind of vacuum boosting Full-automatic welding equipment, include welding booth 1, weld main frame 2, welding tooling 3,
Six axis robot 4, welding booth's base 5, lid 6, small crane 7, semicircle product storage rack, control chamber 8 and pumping in welding booth
Supply unit 9, welding booth's base 5, small crane 7, control chamber 8 and pumping supply unit 9 are respectively provided with the ground, small crane
7 sides being arranged on welding booth's base 5, the front end of small crane 7 is provided with suspension hook 10, and control chamber 8 and pumping supply unit 9 are arranged
Welding booth's base 5 away from small crane 7 side, the top of welding booth's base 5 is provided with welding booth 1, and the side wall of welding booth 1 sets
There is observation window 13, in welding booth 1, the side near observation window 13 is provided with welding main frame 2, the right opposite of welding main frame 2 is provided with phase
The welding tooling 3 joined, the bottom zone line in welding booth 1 is provided with six axis robot 4, away from observation window 13 in welding booth 1
Side is provided with semicircle product storage rack, and semicircle product storage rack is divided into storage area 11 and postwelding storage area 12 before weldering, welding
The pressure vessel that lid 6 closing in welding booth forms a sealing is passed through at the top of room 1, and pumping supply unit 9 passes through pipeline and weldering
Connect room 1 to connect, control chamber 8 respectively with welding main frame 2, welding tooling 3, six axis robot 4, small crane 7 and pumping air feeder
Group 9 electric connection.
Model IRB120 of six axis robot, small crane is 80*1200 vertical hoist, and control chamber is qin formula operating board
1000*900, control chamber adopts 80C51 model chip.
Control chamber 8 is provided with two display screens, touch screen, scram button and power supply indicator, two display screens, touches
Screen, scram button and power supply indicator are all electrically connected with control chamber 8, and the side of suspension hook 10 is provided with the first monitoring camera, see
The outer wall examining window 13 is provided with the second monitoring camera of monitoring welding booth 1, and it is indoor that the first monitoring camera can monitor welding
Portion's panorama simultaneously passes through control chamber 8 by a display screen shown in for picture, and the second monitoring camera can monitor pad
State and by control chamber 8, picture is shown on another display screen, by touch screen can to welding parameter carry out
Setting, in welding booth, the top of welding booth 1, the horizontal stroke of welding booth's base 5 are made and be fixed by screws in lid 6 using safety glass
Section is octagon, and pumping supply unit includes motor and vacuum pump, and welding tooling includes main box 14, chuck 15, chuck
Clamping tooling 16, top clamping tooling 17, top 18, tailstock case 19, electric cylinders 20, linear bearing 21, linear axis 22, gripper shoe
23rd, base plate 24 and handwheel 25, one end of base plate 24 is provided with main box 14, and the other end of base plate 24 is provided with gripper shoe 23, main tank
Horizontal direction between body 14 and gripper shoe 23 is provided with two linear axis 22, and two linear axis 22 are provided with tailstock case 19,
The both sides of tailstock case 19 are equipped with a linear bearing 21 with the junction of two linear axis 22, and the front of tailstock case 19 is provided with handss
Wheel 25, main box 14 is provided with chuck 15 near the side of tailstock case 19, and chuck 15 is provided with chuck clamping tooling 16, tailstock case 19
Side away from main box 14 is provided with electric cylinders 20, and a part for electric cylinders 20 is interspersed in the inside of tailstock case 19, electric cylinders 20 defeated
Go out end and be located at tailstock case 19 near the side of main box 14, the outfan of electric cylinders 20 is provided with top 18, top 18 and is provided with top
Sharp clamping tooling 17.
During work, lid 6 in welding booth is adsorbed by the suspension hook 10 first passing through small crane 7, then puts lid 6 in welding booth
It is placed in the top of welding booth 1, is then fixed by screw, run pumping supply unit 9 first by evacuation in welding booth 1, so
Fill the noble gases of several times of atmospheric pressure afterwards again, storage area 11 workpiece of taking is arranged on Welder before weldering by six axis robot 4
Fill on 3, after welded main frame 2 welding, workpiece is disassembled and is then placed into postwelding storage area 12 by six axis robot 4.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (5)
1. a kind of vacuum boosting Full-automatic welding equipment it is characterised in that：Including welding booth, welding main frame, welding tooling, six axles
Mechanical hand, welding booth's base, lid, small crane, semicircle product storage rack, control chamber and pumping supply unit in welding booth,
Described welding booth base, small crane, control chamber and pumping supply unit are arranged on ground, and described small crane is arranged on
The side of welding booth's base, the front end of described small crane is provided with suspension hook, and described control chamber and pumping supply unit are arranged on weldering
Connect the side away from small crane for the room base, the top of described welding booth base is provided with welding booth, and the side wall of described welding booth sets
There is observation window, the indoor side near observation window of described welding is provided with welding main frame, and the right opposite of described welding main frame is provided with phase
The welding tooling of coupling, the indoor bottom zone line of described welding is provided with six axis robot, and described welding interior is away from observation
The side of window is provided with semicircle product storage rack, and described semicircle product storage rack is divided into storage area and postwelding storage area before weldering,
The pressure vessel that lid closing in welding booth forms a sealing is passed through at the top of described welding booth, and described pumping supply unit passes through
Pipeline is connected with welding booth, described control chamber respectively with welding main frame, welding tooling, six axis robot, small crane and pumping
Supply unit is electrically connected with.
2. vacuum boosting Full-automatic welding equipment according to claim 1 it is characterised in that：In described welding booth, lid adopts
Safety glass is made and is fixed by screws in the top of welding booth.
3. vacuum boosting Full-automatic welding equipment according to claim 1 it is characterised in that：The horizontal stroke of described welding booth base
Section is octagon.
4. vacuum boosting Full-automatic welding equipment according to claim 1 it is characterised in that：Described pumping supply unit bag
Include motor and vacuum pump.
5. vacuum boosting Full-automatic welding equipment according to claim 1 it is characterised in that：Described welding tooling includes leading
Casing, chuck, chuck clamping tooling, top clamping tooling, top, tailstock case, electric cylinders, linear bearing, linear axis, gripper shoe,
Base plate and handwheel, one end of described base plate is provided with main box, and the other end of described base plate is provided with gripper shoe, described main box with
Horizontal direction between gripper shoe is provided with two linear axis, and described two linear axis are provided with tailstock case, described tailstock case
The junction of both sides and two linear axis be equipped with a linear bearing, the front of described tailstock case is provided with handwheel, described master
Casing is provided with chuck near the side of tailstock case, and described chuck is provided with chuck clamping tooling, and described tailstock case is away from main box
Side electric cylinders are installed, a part for described electric cylinders is interspersed in the inside of tailstock case, and the outfan of described electric cylinders is located at tailstock
Near the side of main box, the outfan of described electric cylinders is provided with top case, described top is provided with top clamping tooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896312.4A CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896312.4A CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106378542A true CN106378542A (en) | 2017-02-08 |
| CN106378542B CN106378542B (en) | 2019-07-05 |
Family
ID=57937258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610896312.4A Active CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN106378542B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990073182A (en) * | 1999-06-14 | 1999-10-05 | 황남성 | a vacuum welding system for an alloy of nonferrous metals |
| CN201102249Y (en) * | 2007-11-14 | 2008-08-20 | 北京昆塔科技有限公司 | High efficiency vacuum production device |
| CN102009277A (en) * | 2010-11-26 | 2011-04-13 | 瓦房店轴承砂轮制造有限公司 | Automatic welding device for automobile transmission shaft |
| CN202240097U (en) * | 2011-09-10 | 2012-05-30 | 中航工业贵州航空动力有限公司 | Vacuum argon shielded welding equipment |
| CN202667883U (en) * | 2012-06-11 | 2013-01-16 | 天津市天意隆随车工具制造有限公司 | Automatic circumferential welding machine for jacks |
| CN202877789U (en) * | 2012-09-24 | 2013-04-17 | 娄底贝尔科技有限公司 | Horizontal type circular seam automatic welding machine |
| CN203664914U (en) * | 2013-12-31 | 2014-06-25 | 河北路友铁路机车车辆配件有限公司 | Automatic vacuum welding machine |
| CN206169496U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Vacuum tyre automatic welding device |
-
2016
- 2016-10-13 CN CN201610896312.4A patent/CN106378542B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990073182A (en) * | 1999-06-14 | 1999-10-05 | 황남성 | a vacuum welding system for an alloy of nonferrous metals |
| CN201102249Y (en) * | 2007-11-14 | 2008-08-20 | 北京昆塔科技有限公司 | High efficiency vacuum production device |
| CN102009277A (en) * | 2010-11-26 | 2011-04-13 | 瓦房店轴承砂轮制造有限公司 | Automatic welding device for automobile transmission shaft |
| CN202240097U (en) * | 2011-09-10 | 2012-05-30 | 中航工业贵州航空动力有限公司 | Vacuum argon shielded welding equipment |
| CN202667883U (en) * | 2012-06-11 | 2013-01-16 | 天津市天意隆随车工具制造有限公司 | Automatic circumferential welding machine for jacks |
| CN202877789U (en) * | 2012-09-24 | 2013-04-17 | 娄底贝尔科技有限公司 | Horizontal type circular seam automatic welding machine |
| CN203664914U (en) * | 2013-12-31 | 2014-06-25 | 河北路友铁路机车车辆配件有限公司 | Automatic vacuum welding machine |
| CN206169496U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Vacuum tyre automatic welding device |
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| Publication number | Publication date |
|---|---|
| CN106378542B (en) | 2019-07-05 |
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