A kind of priming system automatic control assembly system
Technical field
The present invention relates to a kind of Automated assembly and detecting system, specifically, are related to a kind of priming system automatic control assembling system
System.Belong to Machine Design and automation field.
Background technology
Priming system is mainly made up of housing, medicine block, glue and blanking cover, is pressed medicine block, glue otherwise dangerous materials by instrument
It is sequentially loaded in housing according to technological process, completes the assembling of priming system.Existing assembling line is passed through by operator
Instrument is encased in medicine block in housing, after then completing encapsulating again, screwing blanking cover assembly technology flow process, takes dress away by operator
The priming system for preparing.Existing priming system assembly line exists defective:1) during filling medicine block, operator scene handss
Dynamic to complete the filling of medicine block, the fill of glue and take finished product away, operator ensure limited with the isolation distance of priming system, and
Operator are likely to operational error situation occur, can bring potential safety hazard to production.2) due to the filling master of housing and medicine block
To be realized using manual mounting and adjusting, the position error that wherein anthropic factor and environmental factorss cause is larger, have impact on assembling
Quality and assembly precision.3) in the powder charge stage, operator need to place repeatedly housing and medicine block, then carry out encapsulating assembly technology
Flow process, it is to be assembled after the completion of take finished product again away;The time of the single product of assembling is longer, and high labor intensive causes efficiency of assembling low.It is existing
The deficiency of presence is unfavorable for that priming system assembling line is realized production automatically and improve production efficiency, ensures safety and assembling matter
Amount, and reduce production cost.
The content of the invention
In order to avoid the deficiency that prior art is present, the present invention proposes a kind of priming system automatic control assembly system.By automatic
Change feeding, pressing, encapsulating, the flow process for taking finished product, realization automatically controls Assembling Production, improves production safety coefficient, ensures operation
Personnel are isolated with erecting yard, and improve assembly precision and efficiency, reduce impact of the anthropic factor to production efficiency.
The technical solution adopted for the present invention to solve the technical problems is:Including the people's unit that puts together machines, slidable fit platform,
Encapsulating mechanism, powder charge mechanism, composite structure, truss, thermal infrared imager, industrial camera, protective cover, truss are fixed on ground basal plane
On, thermal infrared imager is housed, for monitoring the temperature of assembly section on truss;Guard rail is located at the side of truss, and put together machines people
Installed in middle part in guard rail, people is put together machines for capturing priming system part;Slidable fit platform is located at guard rail and purlin
Between frame, and installation parallel with truss, encapsulating mechanism, powder charge mechanism, composite structure are respectively fixedly connected with truss side wall, industrial
Camera is arranged on truss side wall, between powder charge mechanism and encapsulating mechanism, and industrial camera is used for monitor and detection assembling stream
Journey;Protective cover is laid on slidable fit platform two ends above melt pit, and when sliding table is moved, protective cover shrinks folded therewith
Close;
The people's unit that puts together machines include putting together machines people, conversion support, photoswitch, adapter, end effector,
Sucker, encapsulating head rack, encapsulating head, arc-shaped claws, vision camera, vision camera put together machines people's end effector
Place, vision camera are used for the part for recognizing crawl priming system;Conversion support is fixed on middle part on guard rail medial wall, multiple
Adapter is equidistantly fixed on the top of conversion support, and end effector is connected with sucker and is placed in the snap ring of adapter end,
Photoswitch is fixed in the middle of adapter positioned at the side of end effector;Two encapsulating head racks are separately fixed at guard rail
On medial wall, and it is mounted opposite, multiple arcs claw is arranged on encapsulating head rack inner sidewall upper portion, encapsulating head is placed on arc
In claw, the people that puts together machines crawl encapsulating head is arranged on the end of encapsulating mechanism, carries out fill glue to priming system;
The slidable fit platform includes sliding table, circular index disk, fixture, guide rail, and guide rail is fixed on truss side
Melt pit in, circular index disk is connected with guide rail by base slider, double-deck fixture be located at sliding table with revolution point
Between scale, on sliding table, there are assembling circular hole and part switching groove, glue cleaning circular groove;
The encapsulating mechanism includes glue blending device, leading screw, the first motor, and encapsulating mechanism is connected with truss by support,
Leading screw is rack-mount, and the first motor is located at the top of leading screw, and the first motor output shaft is connected with leading screw one end, the leading screw other end
It is connected with glue blending device, encapsulating head is arranged on the end of glue blending device, encapsulating head is used for the mixing of glue built with wind wheel,
The glue in encapsulating head is expressed in the housing of priming system by vacuum pump;
The powder charge mechanism includes the second motor, the 3rd motor, linkage, ball bearing, leading screw, and powder charge mechanism is by connecting
Linkage is arranged on truss wall, and the second motor is located at leading screw top, and the second motor output shaft is connected with leading screw, ball bearing peace
It is mounted in the middle of leading screw end and sucker, powder charge mechanism captures the medicine placed in part switching groove on sliding table by sucker
Block, the 3rd motor are arranged on above linkage, and the 3rd Motor drive linkage makes the horizontal direction movement of powder charge mechanism;
The composite structure includes screw device, torque sensor, gas conduit, end cap, pressing disk, pressing disk and
End cap is connected with screw device respectively, and the pressing disk bottom surface of screw device end has multiple alignment pins to coordinate with blanking cover location hole
Point location, torque sensor are located above pressing disk, and torque sensor is used for Real-time Collection feedback and screws moment information, gas
Tube at one end is connected with end cap, and the gas conduit other end is connected with compressor;Linear electric motors are fixed on composite structure, straight-line electric
Machine drives upright guide rail of the composite structure on truss to slide.
Encapsulating mechanism, powder charge mechanism, the centrage of composite structure are vertical with slidable fit platform axis.
The truss adopts alloy in lightweight Steel material.
Beneficial effect
Priming system automatic control assembly system proposed by the present invention, compared with prior art:
1. operator and apparatus for production line safety are protected;Ensured operator isolate with priming system while, operator
Still labor intensity can be reduced, maloperation is effectively prevent by monitor window remotely monitor production line assembly work situation
The possibility of appearance and prevent induced detonation from occurring.
2. Assembling Production efficiency gets a promotion;Priming system assembly system realizes automatization's feeding, pressing, encapsulating, takes into
The flow process of product, eliminates the time that operator assemble repeatedly, reduces impact of the anthropic factor to production efficiency.
3. assembly precision is improved;Assembling process is carried out by the industrial camera and thermal infrared imager testing equipment of setting
On-site supervision, completes feeding and assemble flow from auxiliary equipment with the people that puts together machines, it is ensured that and improve assembly precision.
Description of the drawings
A kind of priming system automatic control assembly system of the invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is priming system automatic control assembly system schematic diagram of the present invention.
Fig. 2 is the people's schematic diagram that puts together machines of the present invention.
Fig. 3 is the vision camera schematic diagram of the people that puts together machines of the present invention.
Fig. 4 is the slidable fit platform structural representation of the present invention.
Fig. 5 a, Fig. 5 b are the sliding table schematic diagram of the present invention.
Fig. 6 a, Fig. 6 b are the clamp structure schematic diagram of the present invention.
Fig. 7 a, Fig. 7 b are the circular index disk schematic diagram of the present invention.
Fig. 8 is the conversion support schematic diagram of the present invention.
Fig. 9 is the end effector of robot adapter base structure figure of the present invention.
Figure 10 is the encapsulating fast replacing device schematic diagram of the present invention.
Figure 11 is the industrial camera side view of the present invention.
Figure 12 is the encapsulating structural scheme of mechanism of the present invention.
Figure 13 is the glue blending device and encapsulating work head enlarged drawing of the present invention.
Figure 14 is the linkage schematic diagram of the present invention.
Figure 15 is the composite structure schematic diagram of the present invention.
Figure 16 is the truss schematic diagram of the present invention.
In figure:
1. put together machines 6. sucker of people's 2. vision camera, 3. guard rail, 4. conversion support, 5. end effector, 7. light
8. adapter of electric switch, 9. industrial camera, 10. 12. arc-shaped claws of encapsulating head 11. encapsulating head of rack, 13. slip work
16. guide rail of platform 14. circular index disk, 15. fixture, the 17. part switching assembling circular hole 19. glue cleaning circular groove of groove 18.
20. protective cover, 21. encapsulating mechanism, 22. glue blending device, 23. powder charge mechanism, 24. leading screw, 25. first motors 26. second are electric
31. screw device of the 3rd motor 28. linkage, 29. ball bearing, 30. composite structure of machine 27., 32. torque sensor
33. truss, 34. thermal infrared imager, 35. gas conduit, 36. end cap, 37. pressing disk
Specific embodiment
The present embodiment is a kind of priming system automatic control assembly system.
Refering to Fig. 1~Figure 16, this example priming system automatic control assembly system is by the people's unit that puts together machines, slidable fit platform, filling
Gluing mechanism, powder charge mechanism, composite structure, truss, thermal infrared imager, industrial camera, protective cover composition;Truss 33 is closed using lightweight
Golden Steel material, is fixed on ground basal plane by foundation bolt.Thermal infrared imager 34 is arranged on truss 33, for monitoring whole dress
Temperature with area, it is to avoid temperature is too high to cause security incident.Guard rail 3 is fixed on the side of truss 33, and the people 1 that puts together machines installs
The middle part in the guard rail 3, the people 1 that puts together machines are used to capture priming system part.Slidable fit platform is arranged on guard rail 3 and purlin
Between frame 33, and with 33 parallel installation of truss;Encapsulating mechanism 21, powder charge mechanism 23, composite structure are respectively fixedly connected with 33 side of truss
On wall, industrial camera 9 is arranged on 33 side wall of truss and is located between charging machine structure 23 and encapsulating mechanism 21, industrial camera 9
For monitor and detection assemble flow;Protective cover 20 is laid on above the melt pit at slidable fit platform two ends, when sliding table 13 is moved
When dynamic, protective cover 22 shrinks overlapping therewith, slidable fit platform is in the covering protection of protective cover 22;Protective cover 22 is used for preventing
Water is dust-proof and operation safety protection.
The people's unit that puts together machines includes put together machines people 1, conversion support 4, photoswitch 7, adapter 8, end effector
5th, sucker 6, encapsulating head rack 10, encapsulating head 11, arc-shaped claws 12, vision camera 2, vision camera 2 put together machines
At 1 end effector of people, vision camera 2 is used for the part for recognizing priming system.Conversion support 4 is arranged on 3 medial wall of guard rail
Middle part, multiple adapters 8 are equidistantly fixed on the top of conversion support 4, and end effector 5 is connected with sucker 6 and is placed on
In the snap ring of 8 end of adapter, the vision camera 2 of the people 1 that puts together machines is identified part, by end effector 5 and sucker 6
The part of crawl priming system.Photoswitch 7 is fixed in the middle of adapter 8, positioned at the side of end effector 5, for detecting end
Whether end executor 5 accurately removed.Two encapsulating head racks 10 are separately fixed on guard rail medial wall, and two encapsulatings
Head rack 10 is mounted opposite;Multiple arcs claw 12 is arranged on 10 inner sidewall upper portion of encapsulating head rack, and encapsulating head 11 is placed
In arc-shaped claws 12, the people 1 that puts together machines crawl encapsulating head 11 is arranged on the end of encapsulating mechanism 21, carries out glue to priming system
The fill of liquid.
Slidable fit platform includes sliding table 13, circular index disk 14, fixture 15, guide rail 16, due to the shell of priming system
Body is higher, needs slidable fit platform is arranged in melt pit.Guide rail 16 is fixed in the melt pit of 33 side of truss, circular index disk
14 are connected with guide rail 16 by base slider, double-deck fixture 15 be arranged on sliding table 13 and circular index disk 14 it
Between, the housing of priming system is clamped by fixture 15 using double-deck scroll chuck structure, and realizes assembling using circular index disk 14
The indexing of journey priming system and revolution.There is assembling circular hole 18 on sliding table 13, assemble on the sliding table 13 of circular hole both sides
There is part switching groove 17, glue cleaning circular groove 19 respectively;Wherein, part switching groove 17 is used for temporarily storage by the people 1 that puts together machines
The part of crawl, plays part switching effect;Assembling circular hole 18 is used for the housing for placing priming system, completes filling, the glue of medicine block
The perfusion of liquid and the assembling of other parts;Glue cleaning circular groove 19 is used for cleaning the glue adhered on part.Sliding table
13 move along guide rail 16, and being accurately positioned to each assembly station carries out assembling work.
In the present embodiment, encapsulating mechanism 21, powder charge mechanism 23, composite structure 30 are separately mounted to just going up for slidable fit platform
Side, and encapsulating mechanism, powder charge mechanism, the centrage of composite structure are vertical with slidable fit platform axis.Encapsulating mechanism 21 includes glue
Liquid blending device 22, leading screw 24, the first motor 25, encapsulating mechanism 21 are connected with truss 33 by support, and leading screw 24 is arranged on support
On, the first motor 25 is arranged at the top of leading screw 24, and 25 output shaft of the first motor is connected with 24 one end of leading screw, 24 other end of leading screw and
Glue blending device 22 connects, and encapsulating head 11 is arranged on the end of glue blending device 22, and encapsulating head 11 is used for glue built with wind wheel
Mixing, the glue in encapsulating head 11 is expressed in the housing of priming system by vacuum pump.Powder charge mechanism 23 includes that second is electric
Machine 26, the 3rd motor 27, linkage 28, ball bearing 29, leading screw, powder charge mechanism 23 are arranged on truss 33 by linkage 28
On wall, the second motor 26 is fixed on leading screw top ends, and 26 output shaft of the second motor is connected with leading screw, for driving leading screw to carry out
The movement of vertical direction;Ball bearing 29 is arranged in the middle of leading screw end and sucker 6, and powder charge mechanism 23 is slided by the crawl of sucker 6
The medicine block placed in part switching groove 17 on workbench 13, the 3rd motor 27 are arranged on above linkage 28, the 3rd motor 27
Drive link mechanism 28 makes the 23 horizontal direction movement of powder charge mechanism.Composite structure includes screw device 31, torque sensor 32, gas
Body canal 35, end cap 36, pressing disk 37, pressing disk 37 and end cap 36 are connected with screw device 31 respectively, screw device 31
There are multiple alignment pins 37 bottom surface of pressing disk of end for the location hole on point location, alignment pin and blanking cover surface is carried out with blanking cover
Pairing is installed to blanking cover on the housing of priming system.Torque sensor 32 is arranged on above pressing disk 37, torque sensor 32
Moment information is screwed for Real-time Collection feedback.35 one end of gas conduit is connected with end cap 36,35 other end of gas conduit with pressure
The connection of contracting machine carries out extracting vacuum to priming system inside.Linear electric motors are fixed on composite structure 30, and linear electric motors drive compound
Upright guide rail of the mechanism 30 on truss 33 slides.
Priming system assemble flow:
In the assembling circular hole housing of priming system to be assembled being lifted on sliding table 13 first by overhead traveling crane, housing
Clamp and correct by double-deck fixture 15, housing is vertical with 13 face of sliding table.When material storage system is by priming system part
After delivering to specified location, the people 1 that puts together machines changes corresponding end effector, and the people 1 that puts together machines is recognized simultaneously by vision camera 2
Crawl part, part is placed in the part switching groove 17 of sliding table 13.
Subsequently second motor 26 of powder charge mechanism 23 drives leading screw to be moved at part switching groove 17 straight down, charging machine
The sucker 6 of structure 23 draws medicine block, and sliding table 13 is moved to powder charge station, and powder charge mechanism 23 first passes through the second of vertical direction
Motor 26 is deep into the inside of priming system housing, then by the 27 coupler link mechanism 28 of the 3rd motor of horizontal direction parallel to
Medicine block is filled by the direction movement of the movement of sliding table 13, the ball bearing 29 and sucker installed at 23 end effector of powder charge mechanism
Enter in the housing of priming system, after medicine block filling is finished, sliding table 13 is moved to encapsulating station and carries out encapsulating, glue pouring machine
Structure 21 is moved to above priming system housing under the driving of the first motor 25 straight down, and glue is transported to glue by glue pouring machine
In liquid blending device 22, then the enclosure interior that the glue for mixing is expressed to gases at high pressure priming system is filled with encapsulating head 11,
Complete encapsulating flow process.
After the completion of encapsulating, sliding table 13 is moved to multi-procedure and carries out evacuation and pressing block flow process, composite structure
30 housing upper faces for moving to priming system under the driving of linear electric motors along guide rail straight down, end cap 36 compress housing upper table
Face is sealed, and subsequently extracts the air in housing by vacuum pump, shows enclosure interior gas by the air gauge on vacuum pump
Body capacity.It is to be achieved meet production requirement after, pressing disk 37 continue under the driving of linear electric motors to enclosure interior move, will
The medicine block for filling is extruded, till medicine block is flattened.Repeat charge blocks-encapsulating-evacuation operation process;It is last by revolving
Stubborn mechanism 31 carries out the installation of blanking cover, and there are multiple alignment pins 37 bottom surface of pressing disk of the end effector of screw device 31, uses
To carry out point location with blanking cover, alignment pin is installed to blanking cover on the housing of priming system with the location hole pairing on blanking cover surface;Power
Square sensor 32 is arranged on above the pressing disk 37 of 31 end of screw device, screws moment information for Real-time Collection feedback.
The each mechanism's coordinative operation in working area, completes the assembling of priming system jointly.Glue cleaning circular groove 19 on sliding table 13 is used for
The glue speckled with cleaning priming system assemble mechanism, it is to avoid glue is not cleaned because of long-time and causes solidification, affects follow-up assembling
Technique.
Guard rail 3 is provided with monitoring device for protecting the people's unit that puts together machines, in assembly section, and operator can be by remote
Journey interface monitors whole assembly technology flow process.