CN106378542B - A kind of vacuum boosting Full-automatic welding equipment - Google Patents
A kind of vacuum boosting Full-automatic welding equipment Download PDFInfo
- Publication number
- CN106378542B CN106378542B CN201610896312.4A CN201610896312A CN106378542B CN 106378542 B CN106378542 B CN 106378542B CN 201610896312 A CN201610896312 A CN 201610896312A CN 106378542 B CN106378542 B CN 106378542B
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- China
- Prior art keywords
- welding
- welding booth
- booth
- pedestal
- small crane
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
The invention discloses a kind of vacuum boosting Full-automatic welding equipment, including welding booth, weld host, welding tooling, six axis robot, welding booth's pedestal, welding booth's upper cover, small crane, semicircle product storage rack, control cabinet and pumping gas supply unit, welding booth's pedestal, small crane, control cabinet and pumping gas supply unit are arranged on ground, the side of welding booth's pedestal is arranged in the small crane, the front end of the small crane is equipped with suspension hook, side of welding booth's pedestal far from small crane is arranged in the control cabinet and pumping gas supply unit, the top of welding booth's pedestal is equipped with welding booth, the side wall of the welding booth is equipped with observation window.The present invention can will first be vacuumized by pumping gas supply unit in welding booth, then fill the inert gas of several times of atmospheric pressure again, after the completion of such workpiece welding, the seal chamber of workpiece just has the inert gas of several times of atmospheric pressure.
Description
Technical field
The present invention relates to the welding technology field of internal pressurization more particularly to a kind of vacuum boosting Full-automatic welding equipment.
Background technique
Common welding, it may appear that oxide layer influences the quality of welding, be easy to cause weld failure, in addition common steel
Part welding can not make inside workpiece seal chamber so that workpiece is had pressure accumulation function filled with the inert gas of several times of atmospheric pressure.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of vacuum boosting proposed is full-automatic
Welding equipment.
To achieve the goals above, present invention employs following technical solutions:
A kind of vacuum boosting Full-automatic welding equipment, including welding booth, welding host, welding tooling, six axis robot, weldering
Meet room pedestal, welding booth's upper cover, small crane, semicircle product storage rack, control cabinet and pumping gas supply unit, the welding booth
Pedestal, small crane, control cabinet and pumping gas supply unit are arranged on ground, and the small crane is arranged in welding booth's pedestal
Side, the front end of the small crane is equipped with suspension hook, and the control cabinet and pumping gas supply unit are arranged remote in welding booth's pedestal
Side from small crane, the top of welding booth's pedestal are equipped with welding booth, and the side wall of the welding booth is equipped with observation window, institute
It states in welding booth and is equipped with welding host close to the side of observation window, the right opposite of the welding host is equipped with the Welder to match
Dress, the indoor bottom intermediate region of welding are equipped with six axis robot, and the side far from observation window is equipped in the welding booth
Semicircle product storage rack, the semicircle product storage rack are divided into storage area and postwelding storage area before weldering, the welding booth
The pressure vessel to form a sealing is closed at top by welding booth's upper cover, and the pumping gas supply unit passes through pipeline and welding booth
Connection, the control cabinet are electrical with welding host, welding tooling, six axis robot, small crane and pumping gas supply unit respectively
Connection.
Preferably, welding booth's upper cover is made using tempered glass and is fixed by screws in the top of welding booth.
Preferably, the cross section of welding booth's pedestal is octagon.
Preferably, the pumping gas supply unit includes motor and vacuum pump.
Preferably, the welding tooling includes main box, chuck, chuck clamping tooling, top clamping tooling, top, tail
Seat-box, electric cylinders, linear bearing, linear axis, support plate, bottom plate and handwheel, one end of the bottom plate are equipped with main box, the bottom
The other end of plate is equipped with support plate, and horizontal direction between the main box and support plate is equipped with two linear axis, and described two
Tailstock case is installed, the two sides of the tailstock case and the junction of two linear axis are equipped with a linear axis on root linear axis
It holds, the front of the tailstock case is equipped with handwheel, and the main box is equipped with chuck close to the side of tailstock case, and the chuck is equipped with
Chuck clamping tooling, the tailstock case are equipped with electric cylinders far from the side of main box, and a part of the electric cylinders is interspersed in tailstock
The inside of case, the output end of the electric cylinders are located at tailstock case close to the side of main box, and the output end of the electric cylinders is equipped with top
Point, it is described top equipped with top clamping tooling.
In the present invention, it can will first be vacuumized in welding booth by pumping gas supply unit, then fill several times of atmospheric pressure again
Inert gas, after the completion of such workpiece welding, the seal chamber of workpiece just has the inert gas of several times of atmospheric pressure, is evacuated
When, the air inside welding booth has not been only pulled out, has also extracted the impurity inside welding booth out, so as to avoid going out for oxide layer
It is existing, using six axis robot, crawl-installation-disassembly-placement work of workpiece is completed, everything is automatically controlled by control cabinet,
Batch can be completed under conditions of not opening welding booth to weld, and do not needed artificial clamping workpiece, greatly improved production efficiency,
Production cost declines to a great extent, and product is made to have competitiveness, and welding tooling substitutes cylinder under vacuum and hyperbaric environment, using electric cylinders
Auto-action is completed, prevents gas leakage from causing to act failure, while preventing the vacuum environment of ambient atmos pollution welding booth, is led to
Crossing that handwheel is adjusted can be such that tailstock case moves along straight line axis direction, and frictional force is small, and mobile stabilization is not shaken, electric cylinders driving top
Point clamps top clamping tooling mutually with chuck clamping tooling, and the friction of linear bearing is small, and more stable, not with bearing speed
It spends and changes, high sensitivity, steady linear motion with high accuracy can be obtained.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of vacuum boosting Full-automatic welding equipment proposed by the present invention.
The structural schematic diagram of Fig. 2 welding tooling proposed by the present invention.
In figure: 1 welding booth, 2 welding hosts, 3 welding toolings, 4 six axis robots, 5 welding booth's pedestals, 6 welding booth's upper covers,
Storage area, 12 postwelding storage areas, 13 observation windows, 14 masters before 7 small cranes, 8 control cabinets, 9 gas gas supply unit, 10 suspension hooks, 11 are welded
Cabinet, 15 chucks, 16 chuck clamping toolings, 17 top clamping toolings, 18 top, 19 tailstock casees, 20 electric cylinders, 21 linear bearings,
22 linear axis, 23 support plates, 24 bottom plates, 25 handwheels, 26 main tank lids, 27 boot lids.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of vacuum boosting Full-automatic welding equipment, including welding booth 1, welding host 2, welding tooling 3,
Six axis robot 4, welding booth's pedestal 5, welding booth's upper cover 6, small crane 7, semicircle product storage rack, control cabinet 8 and pumping
Unit 9 is supplied, welding booth's pedestal 5, small crane 7, control cabinet 8 and pumping gas supply unit 9 are respectively provided on the ground, small crane
7 are arranged in the side of welding booth's pedestal 5, and the front end of small crane 7 is equipped with suspension hook 10, and control cabinet 8 and pumping gas supply unit 9 are arranged
The top of side of the pedestal 5 far from small crane 7 in welding booth, welding booth's pedestal 5 is equipped with welding booth 1, and the side wall of welding booth 1 is set
There is observation window 13, is equipped in welding booth 1 close to the side of observation window 13 and welds host 2, the right opposite of welding host 2 is equipped with phase
The welding tooling 3 matched, the bottom intermediate region in welding booth 1 are equipped with six axis robot 4, far from observation window 13 in welding booth 1
Side is equipped with semicircle product storage rack, and semicircle product storage rack is divided into storage area 11 and postwelding storage area 12 before weldering, welding
The pressure vessel of one sealing is formed by the closing of welding booth's upper cover 6 on the top of room 1, and pumping gas supply unit 9 passes through pipeline and weldering
Connect room 1 connection, control cabinet 8 respectively with welding host 2, welding tooling 3, six axis robot 4, small crane 7 and pumping air feeder
Group 9 is electrically connected.
The model IRB120 of six axis robot, small crane are 80*1200 vertical hoist, and control cabinet is qin formula station
1000*900, control cabinet use 80C51 model chip.
It is set on control cabinet 8 there are two display screen, touch screen, scram button and power supply indicator, two display screens touch
Screen, scram button and power supply indicator are electrically connected with control cabinet 8, and the side of suspension hook 10 is equipped with the first monitoring camera, are seen
The outer wall for examining window 13 is equipped with the second monitoring camera of monitoring welding booth 1, and the first monitoring camera can monitor in welding booth
Portion's panorama simultaneously passes through control cabinet 8 on a picture display screen shown in, and the second monitoring camera can monitor pad
State and picture is shown on another display screen by control cabinet 8, the parameter of welding can be carried out by touch screen
Setting, welding booth's upper cover 6 are made and are fixed by screws in the top of welding booth 1, the cross of welding booth's pedestal 5 using tempered glass
Section is octagon, and pumping gas supply unit includes motor and vacuum pump, and welding tooling includes main box 14, chuck 15, chuck
Clamping tooling 16, top clamping tooling 17, top 18, tailstock case 19, electric cylinders 20, linear bearing 21, linear axis 22, support plate
23, bottom plate 24 and handwheel 25, one end of bottom plate 24 are equipped with main box 14, and the other end of bottom plate 24 is equipped with support plate 23, main tank
Horizontal direction between body 14 and support plate 23 is equipped with two linear axis 22, is equipped with tailstock case 19 on two linear axis 22,
The two sides of tailstock case 19 and the junction of two linear axis 22 are equipped with a linear bearing 21, and the front of tailstock case 19 is equipped with hand
Wheel 25, main box 14 are equipped with chuck 15 close to the side of tailstock case 19, and chuck 15 is equipped with chuck clamping tooling 16, tailstock case 19
Side far from main box 14 is equipped with electric cylinders 20, and a part of electric cylinders 20 is interspersed in the inside of tailstock case 19, electric cylinders 20 it is defeated
Outlet is located at tailstock case 19 close to the side of main box 14, and the output end of electric cylinders 20 is equipped with top 18, top 18 and is equipped with top
Sharp clamping tooling 17.
When work, the suspension hook 10 for first passing through small crane 7 adsorbs welding booth's upper cover 6, then puts welding booth's upper cover 6
It is placed in the top of welding booth 1, is then fixed by screw, operation pumping gas supply unit 9 will first vacuumize in welding booth 1, so
The inert gas for filling several times of atmospheric pressure again afterwards, by six axis robot 4, the workpiece of taking of storage area 11 is mounted on Welder before welding
It fills on 3, after welded host 2 welds, six axis robot 4, which disassembles workpiece, is then placed into postwelding storage area 12.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of vacuum boosting Full-automatic welding equipment, it is characterised in that: including welding booth, welding host, welding tooling, six axis
Manipulator, welding booth's pedestal, welding booth's upper cover, small crane, semicircle product storage rack, control cabinet and pumping gas supply unit,
Welding booth's pedestal, small crane, control cabinet and pumping gas supply unit are arranged on ground, and the small crane setting exists
The side of welding booth's pedestal, the front end of the small crane are equipped with suspension hook, and the control cabinet and pumping gas supply unit setting are being welded
Side of the room pedestal far from small crane is connect, the top of welding booth's pedestal is equipped with welding booth, and the side wall of the welding booth is set
There is observation window, be equipped in the welding booth close to the side of observation window and weld host, the right opposite of the welding host is equipped with phase
Matched welding tooling, the indoor bottom intermediate region of welding are equipped with six axis robot, separate observation in the welding booth
The side of window is equipped with semicircle product storage rack, and the semicircle product storage rack is divided into storage area and postwelding storage area before weldering,
The pressure vessel to form a sealing is closed at the top of the welding booth by welding booth's upper cover, and the pumping gas supply unit passes through
Pipeline is connected to welding booth, the control cabinet respectively with welding host, welding tooling, six axis robot, small crane and pumping
Unit is supplied to be electrically connected.
2. vacuum boosting Full-automatic welding equipment according to claim 1, it is characterised in that: welding booth's upper cover uses
Tempered glass is made and is fixed by screws in the top of welding booth.
3. vacuum boosting Full-automatic welding equipment according to claim 1, it is characterised in that: the cross of welding booth's pedestal
Section is octagon.
4. vacuum boosting Full-automatic welding equipment according to claim 1, it is characterised in that: the pumping supplies unit packet
Include motor and vacuum pump.
5. vacuum boosting Full-automatic welding equipment according to claim 1, it is characterised in that: the welding tooling includes master
Cabinet, chuck, chuck clamping tooling, top clamping tooling, top, tailstock case, electric cylinders, linear bearing, linear axis, support plate,
Bottom plate and handwheel, one end of the bottom plate are equipped with main box, and the other end of the bottom plate is equipped with support plate, the main box with
Horizontal direction between support plate is equipped with two linear axis, is equipped with tailstock case, the tailstock case on two linear axis
Two sides and the junctions of two linear axis be equipped with a linear bearing, the front of the tailstock case is equipped with handwheel, the master
Cabinet is equipped with chuck close to the side of tailstock case, and the chuck is equipped with chuck clamping tooling, and the tailstock case is far from main box
Side electric cylinders are installed, a part of the electric cylinders is interspersed in the inside of tailstock case, and the output end of the electric cylinders is located at tailstock
Case close to the side of main box, the output end of the electric cylinders be equipped with it is top, it is described it is top be equipped with top clamping tooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896312.4A CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896312.4A CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106378542A CN106378542A (en) | 2017-02-08 |
| CN106378542B true CN106378542B (en) | 2019-07-05 |
Family
ID=57937258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610896312.4A Active CN106378542B (en) | 2016-10-13 | 2016-10-13 | A kind of vacuum boosting Full-automatic welding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN106378542B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990073182A (en) * | 1999-06-14 | 1999-10-05 | 황남성 | a vacuum welding system for an alloy of nonferrous metals |
| CN201102249Y (en) * | 2007-11-14 | 2008-08-20 | 北京昆塔科技有限公司 | High efficiency vacuum production device |
| CN102009277A (en) * | 2010-11-26 | 2011-04-13 | 瓦房店轴承砂轮制造有限公司 | Automatic welding device for automobile transmission shaft |
| CN202240097U (en) * | 2011-09-10 | 2012-05-30 | 中航工业贵州航空动力有限公司 | Vacuum argon shielded welding equipment |
| CN202667883U (en) * | 2012-06-11 | 2013-01-16 | 天津市天意隆随车工具制造有限公司 | Automatic circumferential welding machine for jacks |
| CN202877789U (en) * | 2012-09-24 | 2013-04-17 | 娄底贝尔科技有限公司 | Horizontal type circular seam automatic welding machine |
| CN203664914U (en) * | 2013-12-31 | 2014-06-25 | 河北路友铁路机车车辆配件有限公司 | Automatic vacuum welding machine |
| CN206169496U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Vacuum tyre automatic welding device |
-
2016
- 2016-10-13 CN CN201610896312.4A patent/CN106378542B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990073182A (en) * | 1999-06-14 | 1999-10-05 | 황남성 | a vacuum welding system for an alloy of nonferrous metals |
| CN201102249Y (en) * | 2007-11-14 | 2008-08-20 | 北京昆塔科技有限公司 | High efficiency vacuum production device |
| CN102009277A (en) * | 2010-11-26 | 2011-04-13 | 瓦房店轴承砂轮制造有限公司 | Automatic welding device for automobile transmission shaft |
| CN202240097U (en) * | 2011-09-10 | 2012-05-30 | 中航工业贵州航空动力有限公司 | Vacuum argon shielded welding equipment |
| CN202667883U (en) * | 2012-06-11 | 2013-01-16 | 天津市天意隆随车工具制造有限公司 | Automatic circumferential welding machine for jacks |
| CN202877789U (en) * | 2012-09-24 | 2013-04-17 | 娄底贝尔科技有限公司 | Horizontal type circular seam automatic welding machine |
| CN203664914U (en) * | 2013-12-31 | 2014-06-25 | 河北路友铁路机车车辆配件有限公司 | Automatic vacuum welding machine |
| CN206169496U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Vacuum tyre automatic welding device |
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| Publication number | Publication date |
|---|---|
| CN106378542A (en) | 2017-02-08 |
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