CN106374375A - Movement device for installation of switchgear - Google Patents
Movement device for installation of switchgear Download PDFInfo
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- CN106374375A CN106374375A CN201611061255.4A CN201611061255A CN106374375A CN 106374375 A CN106374375 A CN 106374375A CN 201611061255 A CN201611061255 A CN 201611061255A CN 106374375 A CN106374375 A CN 106374375A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Jib Cranes (AREA)
Abstract
本发明公开了一种开关柜安装移动器具,它包括起吊装置和多向滑轨,所述起吊装置包括底座、支撑结构和竖向升降结构;所述竖向升降结构包括竖向设置在底座上的伸缩缸,伸缩缸的上方设置有Z向的立柱,且立柱与伸缩缸的活塞杆连接;所述起吊装置对称设置有两个,两个起吊装置之间设置有X向的横向移动结构;所述多向滑轨设置在两个起吊装置之间并位于所述横向移动结构的下方,多向滑轨包括沿Y向延伸的轨道座,轨道座内安装有两条相平行的Y向滑轨,Y向滑轨与轨道座之间设置有X向滑动结构,两条Y向滑轨上沿Y向架设有多个平面轴承。本发明使用灵活方便,能够提高工作效率,减少劳动强度,降低安全风险。
The invention discloses a switchgear installation mobile device, which includes a lifting device and a multi-directional slide rail, the lifting device includes a base, a supporting structure and a vertical lifting structure; the vertical lifting structure includes a vertically arranged on the base The telescopic cylinder is provided with a column in the Z direction above the telescopic cylinder, and the column is connected to the piston rod of the telescopic cylinder; two lifting devices are arranged symmetrically, and a lateral movement structure in the X direction is arranged between the two lifting devices; The multi-directional slide rail is arranged between two lifting devices and is located below the lateral movement structure. The multi-directional slide rail includes a track seat extending along the Y direction, and two parallel Y-direction slide rails are installed in the track seat. There is an X-direction sliding structure between the Y-direction slide rail and the track seat, and a plurality of plane bearings are set up along the Y-direction on the two Y-direction slide rails. The invention is flexible and convenient to use, can improve work efficiency, reduce labor intensity and reduce safety risks.
Description
技术领域technical field
本发明属于电力施工技术领域,尤其涉及一种开关柜安装移动器具。The invention belongs to the technical field of electric power construction, and in particular relates to a switchgear installation mobile device.
背景技术Background technique
开关柜是一种电气设备,开关柜外线先进入柜内主控开关,然后进入分控开关,各分路按其需要设置,开关柜的主要作用是在电力系统进行发电、输电、配电和电能转换的过程中,进行开合、控制和保护用电设备。The switch cabinet is a kind of electrical equipment. The outside line of the switch cabinet first enters the main control switch in the cabinet, and then enters the sub-control switch. Each branch is set according to its needs. The main function of the switch cabinet is to generate, transmit, distribute and In the process of power conversion, switch, control and protect electrical equipment.
近年来电力工程项目日趋增多,工程量大,其中开关柜的安装需求也随之增多。安装柜的传统施工方法是通过人力先将开关柜搬至手推车上,然后再运到安装位进行安装。但是传统施工方法需要大量人力配合,且安全稳定性差。In recent years, the number of power engineering projects is increasing day by day, and the engineering volume is large, and the installation demand of switch cabinets is also increasing. The traditional construction method of the installation cabinet is to first move the switch cabinet to the trolley by manpower, and then transport it to the installation location for installation. However, the traditional construction method requires a large amount of manpower, and the safety and stability are poor.
虽然目前市场上存在叉车、吊车等设备可以用于重物的启用,但叉车及吊车的操作复杂,主要专业的驾驶员进行操作,而且叉车及吊车进行起吊移动操作时,移动距离和就位位置很难精准控制,存在安全隐患。Although there are forklifts, cranes and other equipment on the market that can be used for heavy objects, the operation of forklifts and cranes is complicated, and professional drivers are mainly responsible for the operation. It is difficult to precisely control and there are potential safety hazards.
综上所述,这就迫切需要一种开关柜安装移动器具来解决目前存在的空缺,以提高工作效率,降低安全风险,克服传统施工的技术缺陷。To sum up, there is an urgent need for a switchgear installation mobile device to solve the current vacancies, so as to improve work efficiency, reduce safety risks, and overcome the technical defects of traditional construction.
发明内容Contents of the invention
本发明为了解决现有技术中的问题,提供一种开关柜安装移动器具,其使用灵活方便,能够提高工作效率,减少劳动强度,降低安全风险。In order to solve the problems in the prior art, the present invention provides a switch cabinet installation mobile appliance, which is flexible and convenient to use, can improve work efficiency, reduce labor intensity, and reduce safety risks.
为解决上述技术问题,本发明采用如下技术方案:一种开关柜安装移动器具,它包括起吊装置和多向滑轨,所述起吊装置包括底座、支撑结构和竖向升降结构;In order to solve the above technical problems, the present invention adopts the following technical solutions: a switchgear installation mobile appliance, which includes a lifting device and a multi-directional slide rail, and the lifting device includes a base, a supporting structure and a vertical lifting structure;
所述竖向升降结构包括竖向设置在底座上的伸缩缸,以伸缩缸的延伸方向为Z向建立三维坐标系,X向与Y向均与Z向垂直并构成水平面,伸缩缸的上方设置有Z向的立柱,且立柱与伸缩缸的活塞杆连接,立柱外套设有与其滑动配合的导向套,导向套上固定设置有导向套定位杆,导向套定位杆的与底座固定连接;The vertical lifting structure includes a telescopic cylinder vertically arranged on the base, and a three-dimensional coordinate system is established with the extension direction of the telescopic cylinder as the Z direction. Both the X direction and the Y direction are perpendicular to the Z direction and form a horizontal plane. There is a column in the Z direction, and the column is connected with the piston rod of the telescopic cylinder. The outer cover of the column is provided with a guide sleeve that slides with it. The guide sleeve is fixed with a guide sleeve positioning rod, and the guide sleeve positioning rod is fixedly connected with the base;
所述支撑结构包括分别设置在竖向升降结构两侧的三角支撑架,三角支撑架由两个倾斜设置的支臂组成,两个支臂的下端部均与底座固定连接,两个支臂的上端部固定对接形成三角支撑架的顶点;两个三角支撑架之间设置有Y向的横支臂,横支臂的两端分别与两个三支撑架的顶点固定连接;横支臂上与所述竖向升降结构的立柱对应位置处设置有导向孔,所述立柱穿过该导向孔;The support structure includes a triangular support frame respectively arranged on both sides of the vertical lifting structure, the triangular support frame is composed of two inclined arms, the lower ends of the two arms are fixedly connected with the base, and the two arms The upper ends are fixedly docked to form the apex of the triangular support frame; a Y-direction cross arm is arranged between the two triangular support frames, and the two ends of the cross arm are respectively fixedly connected with the vertices of the two three support frames; A guide hole is provided at the corresponding position of the column of the vertical lifting structure, and the column passes through the guide hole;
所述起吊装置对称设置有两个,两个起吊装置之间设置有X向的横向移动结构,所述横向移动结构包括沿X向设置的横梁,横梁的两端部分别与两个起吊装置的立柱固定连接;There are two lifting devices arranged symmetrically, and a lateral movement structure in the X direction is arranged between the two lifting devices. Column fixed connection;
所述多向滑轨设置在两个起吊装置之间并位于所述横向移动结构的下方,多向滑轨包括沿Y向延伸的轨道座,轨道座内安装有两条相平行的Y向滑轨,Y向滑轨与轨道座之间设置有X向滑动结构,两条Y向滑轨上沿Y向架设有多个平面轴承,平面轴承由带滚珠的平面保持架和平面垫圈组成,且所述滚珠超上突出于平面保持架,平面垫圈与所述两条Y向滑轨的上侧面接触,每个平面轴承的平面垫圈处均固定连接有轴承顶块,轴承顶块位于两条Y向滑轨之间;The multi-directional slide rail is arranged between two lifting devices and is located below the lateral movement structure. The multi-directional slide rail includes a track seat extending along the Y direction, and two parallel Y-direction slide rails are installed in the track seat. There is an X-direction sliding structure between the Y-direction slide rail and the track seat. There are multiple plane bearings on the two Y-direction slide rails along the Y-direction. The plane bearings are composed of a plane cage with balls and a plane washer. The ball protrudes above the plane cage, and the plane washer is in contact with the upper side of the two Y-direction slide rails. The plane washer of each plane bearing is fixedly connected with a bearing top block, and the bearing top block is located on the two Y-direction slide rails. between the slide rails;
所述X向滑动结构布置在轨道座的两端部,所述X向滑动结构包括在轨道座上开设的X向滑槽,每条Y向滑轨上均固定连接有与所述X向滑槽向配合的X向滑块,X向滑块与X向滑槽形成滑动配合,两个X向滑块上穿过设置有同一根双向调节螺杆,双向调节螺杆的正向螺纹部与其中一个X向滑块正螺纹连接,双向调节螺杆的反向螺纹部与其中另外一个X向滑块反螺纹连接;The X-direction sliding structure is arranged at both ends of the track seat, the X-direction sliding structure includes an X-direction slide groove opened on the track seat, and each Y-direction slide rail is fixedly connected with the X-direction slide rail. The X-direction slider with groove fit, the X-direction slider and the X-direction chute form a sliding fit, and the same two-way adjusting screw is installed on the two X-direction sliders, and the forward thread part of the two-way adjusting screw is connected to one of them. The X-direction slider is positively threaded, and the reverse thread part of the two-way adjusting screw is connected with the other X-direction slider by reverse thread;
所述轴承顶块、X向滑动结构及两条Y向滑轨形成对平面轴承的可开合式锁止机构。The bearing top block, the X-direction sliding structure and the two Y-direction slide rails form an openable and closable locking mechanism for the plane bearing.
所述横梁上设置有带吊钩的天车。A crown block with a hook is arranged on the beam.
所述横梁为工字横梁,所述天车的车体设置在工字横梁的下方,天车的滑轮设置有至少4个,且对称设置在工字横梁腹板两侧的上下翼板之间。The beam is an I-beam, the car body of the crown block is arranged under the I-beam, and there are at least 4 pulleys of the crown block, which are arranged symmetrically between the upper and lower wings on both sides of the web of the I-beam .
所述导向套沿立柱的Z向方向排布设置多个,每个导向套均与所述导向套定位杆固定连接。A plurality of guide sleeves are arranged along the Z-direction of the column, and each guide sleeve is fixedly connected with the positioning rod of the guide sleeve.
所述伸缩缸选用千斤顶。Described telescopic cylinder selects jack for use.
所述伸缩缸选用液压缸,两个起吊装置的液压缸与同一个液压站连接。The telescopic cylinder is a hydraulic cylinder, and the hydraulic cylinders of the two lifting devices are connected with the same hydraulic station.
所述轨道座上与所述轴承顶块对应位置处设有Y向导槽,轴承顶块位于Y向导槽内并与其滑动配合。A Y guide groove is provided at a position corresponding to the bearing top block on the track seat, and the bearing top block is located in the Y guide groove and slidably fits therewith.
所述双向调节螺杆的一端部设为六棱柱结构。One end of the two-way adjusting screw is configured as a hexagonal prism.
所述多向滑轨平行设置有两条。There are two multidirectional sliding rails arranged in parallel.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明解决了目前开关柜施工安装中存在的空缺,其使用灵活方便,在工作现场使用时,移动、就位方便,便于拆装转移,使用于多施工现场。本发明在开关柜的就位安装过程中提高了工作效率,减少了劳动强度,缩减了工作时间,实现了设备运输平稳起吊,从一定程度上提高安全系数,降低了安全风险,对开关柜起到了很好的保护作用,减少了以往开关柜就位安装的不便,为开关柜安装施工提供了便利。1. The present invention solves the vacancies existing in the construction and installation of the current switchgear. It is flexible and convenient to use. When used at the work site, it is easy to move and place, easy to disassemble and transfer, and can be used in multiple construction sites. The invention improves the work efficiency, reduces the labor intensity and shortens the working time during the in-place installation of the switchgear, realizes the smooth lifting of the equipment transportation, improves the safety factor to a certain extent, reduces the safety risk, and is safe for the switchgear. It has a very good protective effect, reduces the inconvenience of installing the switch cabinet in place in the past, and provides convenience for the installation and construction of the switch cabinet.
2.本发明实现了设备运输过程中能不同角度调节方位,实现360°随意旋转调整角度,满足开关柜的不同安装角度,使用灵活方便,可以满足在各种施工环境下使用,安装简便,节省劳动力。2. The present invention realizes that the orientation can be adjusted at different angles during the equipment transportation process, realizes 360° random rotation to adjust the angle, meets different installation angles of the switch cabinet, is flexible and convenient to use, can meet the use in various construction environments, is easy to install, and saves labor force.
3.本发明包括起吊装置,所述起吊装置包括底座、支撑结构和竖向升降结构,所述起吊装置对称设置有两个,两个起吊装置之间设置有横向移动结构,工作时,开关柜通过吊钩吊在横向移动结构上,竖向升降结构可以实现对开关柜的升降调节,横向移动结构可以实现对开关柜的横向移动调节,支撑结构起到对整个起吊装置的支撑稳固作用。3. The present invention includes a lifting device, the lifting device includes a base, a support structure and a vertical lifting structure, two lifting devices are arranged symmetrically, and a lateral movement structure is arranged between the two lifting devices. During work, the switch cabinet The vertical lifting structure can realize the lifting adjustment of the switch cabinet through the hook hanging on the horizontal moving structure, the horizontal moving structure can realize the horizontal moving adjustment of the switch cabinet, and the supporting structure plays a role of supporting and stabilizing the whole lifting device.
所述竖向升降结构包括竖向设置在底座上的伸缩缸,以伸缩缸的延伸方向为Z向建立三维坐标系,X向与Y向均与Z向垂直并构成水平面,伸缩缸的上方设置有Z向的立柱,且立柱与伸缩缸的活塞杆连接,立柱外套设有与其滑动配合的导向套,导向套上固定设置有导向套定位杆,导向套定位杆的与底座固定连接,竖向升降结构通过上述设计,通过控制伸缩缸的伸缩带动立柱在导向套的导向作用下进行升降,进而带动与立柱连接的横向移动结构的升降,实现对开关柜在Z向的升降调节。The vertical lifting structure includes a telescopic cylinder vertically arranged on the base, and a three-dimensional coordinate system is established with the extension direction of the telescopic cylinder as the Z direction. Both the X direction and the Y direction are perpendicular to the Z direction and form a horizontal plane. There is a column in the Z direction, and the column is connected with the piston rod of the telescopic cylinder. The outer cover of the column is provided with a guide sleeve that slides with it. The guide sleeve is fixed with a guide sleeve positioning rod. Through the above design, the lifting structure controls the expansion and contraction of the telescopic cylinder to drive the column to lift under the guidance of the guide sleeve, and then drives the horizontal movement structure connected to the column to lift up and down, so as to realize the lifting adjustment of the switch cabinet in the Z direction.
所述支撑结构包括分别设置在竖向升降结构两侧的三角支撑架,三角支撑架由两个倾斜设置的支臂组成,两个支臂的下端部均与底座固定连接,两个支臂的上端部固定对接形成三角支撑架的顶点;两个三角支撑架之间设置有Y向的横支臂,横支臂的两端分别与两个三支撑架的顶点固定连接;横支臂上与所述竖向升降结构的立柱对应位置处设置有导向孔,所述立柱穿过该导向孔,支撑结构结构通过上述设计形成了对立柱的二次支撑,而且三角支撑架的设置保证了整个起吊装置的稳固,保证了设备的平稳搬运,防止起吊装置倾倒,提高了安全系数,降低了安全风险。The support structure includes a triangular support frame respectively arranged on both sides of the vertical lifting structure, the triangular support frame is composed of two inclined arms, the lower ends of the two arms are fixedly connected with the base, and the two arms The upper ends are fixedly docked to form the apex of the triangular support frame; a Y-direction cross arm is arranged between the two triangular support frames, and the two ends of the cross arm are respectively fixedly connected with the vertices of the two three support frames; A guide hole is provided at the corresponding position of the column of the vertical lifting structure, and the column passes through the guide hole. The support structure forms a secondary support for the column through the above design, and the setting of the triangular support frame ensures that the entire lifting The stability of the device ensures the smooth handling of the equipment, prevents the lifting device from tipping over, improves the safety factor, and reduces safety risks.
所述横向移动结构包括沿X向设置的横梁,横梁的两端部分别与两个起吊装置的立柱固定连接,横梁上设置有带吊钩的天车,横向移动结构通过上述设计,天车在横梁上的移动带动开关柜实现在X向的横向移动调节。The lateral movement structure includes a crossbeam arranged along the X direction, the two ends of the crossbeam are respectively fixedly connected with the columns of the two lifting devices, and the crossbeam is provided with a crane with a hook. The movement on the beam drives the switchgear to realize the lateral movement adjustment in the X direction.
5.本发明还包括设置在起吊装置之间并位于所述横向移动结构下方的多向滑轨,多向滑轨包括沿Y向延伸的轨道座,轨道座内安装有两条相平行的Y向滑轨,Y向滑轨与轨道座之间设置有X向滑动结构,两条Y向滑轨上沿Y向架设有多个平面轴承,平面轴承由带滚珠的平面保持架和平面垫圈组成,且所述滚珠超上突出于平面保持架,平面垫圈与所述两条Y向滑轨的上侧面接触,每个平面轴承的平面垫圈处均固定连接有轴承顶块,轴承顶块位于两条Y向滑轨之间;工作时,开关柜放置在两条Y向滑轨上的平面轴承处,开关柜的底部与平面轴承的滚珠接触,实现了开关柜运输过程中能不同角度调节方位,实现360°随意旋转调整角度,使用灵活方便,可以满足在各种施工环境下使用,安装简便,节省劳动力。5. The present invention also includes a multi-directional slide rail arranged between the hoisting devices and below the laterally moving structure. The multi-directional slide rail includes a track seat extending along the Y direction, and two parallel Y rails are installed in the track seat. There is an X-direction sliding structure between the Y-direction slide rail and the track seat. There are multiple plane bearings on the two Y-direction slide rails along the Y-direction. The plane bearings are composed of a plane cage with balls and a plane washer. , and the ball protrudes above the plane cage, the plane washer is in contact with the upper side of the two Y-direction slide rails, the plane washer of each plane bearing is fixedly connected with a bearing top block, and the bearing top block is located on the two sides Between the two Y-direction slide rails; when working, the switchgear is placed on the plane bearings on the two Y-direction slide rails, and the bottom of the switchgear is in contact with the balls of the plane bearings, so that the switchgear can be adjusted at different angles during transportation , to achieve 360° free rotation to adjust the angle, flexible and convenient to use, can be used in various construction environments, easy to install, and save labor.
所述X向滑动结构布置在轨道座的两端部,所述X向滑动结构包括在轨道座上开设的X向滑槽,每条Y向滑轨上均固定连接有与所述X向滑槽向配合的X向滑块,X向滑块与X向滑槽形成滑动配合,两个X向滑块上穿过设置有同一根双向调节螺杆,双向调节螺杆的正向螺纹部与其中一个X向滑块正螺纹连接,双向调节螺杆的反向螺纹部与其中另外一个X向滑块反螺纹连接;所述X向滑动结构的设置实现了对Y向滑轨在X向的调节,调节时通过正向旋转双向调节螺杆带动两条Y向滑轨相对扩张,两条Y向滑轨在X向滑槽的导向下实现两条Y向滑轨之间距离的变大;调节时通过反向旋转双向调节螺杆带动两条Y向滑轨相对收缩,两条Y向滑轨在X向滑槽的导向下实现两条Y向滑轨之间距离的变小。The X-direction sliding structure is arranged at both ends of the track seat, the X-direction sliding structure includes an X-direction slide groove opened on the track seat, and each Y-direction slide rail is fixedly connected with the X-direction slide rail. The X-direction slider with groove fit, the X-direction slider and the X-direction chute form a sliding fit, and the same two-way adjusting screw is installed on the two X-direction sliders, and the forward thread part of the two-way adjusting screw is connected to one of them. The X-direction slider is positively threaded, and the reverse thread part of the two-way adjustment screw is connected with the other X-direction slider; the setting of the X-direction sliding structure realizes the adjustment of the Y-direction slide rail in the X direction. When the two-way adjusting screw is rotated in the forward direction, the two Y-direction slide rails are relatively expanded, and the distance between the two Y-direction slide rails is enlarged under the guidance of the X-direction chute; The two-way rotating screw rod drives the two Y-direction slide rails to shrink relatively, and the distance between the two Y-direction slide rails is reduced under the guidance of the X-direction slide grooves.
所述轴承顶块、X向滑动结构及两条Y向滑轨形成对平面轴承的可开合式锁止机构,通过X向滑动结构调整两条Y向滑轨之间距离,使两条Y向滑轨夹紧或松开其间的轴承顶块;The bearing top block, the X-direction sliding structure and the two Y-direction slide rails form an openable locking mechanism for the plane bearing, and the distance between the two Y-direction slide rails is adjusted through the X-direction slide structure so that the two Y-direction slide rails The slide rail clamps or loosens the bearing top block between them;
可开合式锁止机构在工作时可根据开关柜的大小,调整平面轴承的布置间距,调整时先调整X向滑动结构使两条Y向滑轨之间距离变大,使两条Y向滑轨松开其间的轴承顶块,然后调整平面轴承至合适的布置间距,然后调整X向滑动结构使两条Y向滑轨之间距离变小,使两条Y向滑轨夹紧其间的轴承顶块,完成调节。The openable locking mechanism can adjust the layout spacing of the plane bearings according to the size of the switch cabinet during operation. When adjusting, first adjust the X-direction sliding structure to increase the distance between the two Y-direction slide rails, so that the two Y-direction slide rails Rails loosen the bearing top block between them, then adjust the plane bearings to a suitable layout spacing, and then adjust the X-direction sliding structure to make the distance between the two Y-direction slide rails smaller, so that the two Y-direction slide rails clamp the bearings in between Top block, complete adjustment.
6.所述导向套沿立柱的轴向方向排布设置多个,每个导向套均与所述导向套定位杆固定连接,起到对立柱的良好导向效果,保证在起吊开关柜时立柱不会偏移卡死。6. The guide sleeves are arranged in multiples along the axial direction of the column, and each guide sleeve is fixedly connected with the positioning rod of the guide sleeve, which has a good guiding effect on the column and ensures that the column does not move when lifting the switch cabinet. It will be offset and stuck.
所述横梁为工字横梁,所述天车的车体设置在工字横梁的下方,天车的滑轮设置有至少4个,且对称设置在工字横梁腹板两侧的上翼板和下翼板之间,上述结构实现了天车在工字横梁上的移动,且结构简单、便于安装、成本低,避免了天车偏移滑出工字横梁。The beam is an I-beam, the car body of the crown block is arranged under the I-beam, and there are at least 4 pulleys of the crown block, which are symmetrically arranged on the upper wing plate and the lower plate on both sides of the web of the I-beam. Between the wing plates, the above-mentioned structure realizes the movement of the crane on the I-beam, and has a simple structure, is easy to install, and has low cost, and prevents the crane from shifting and sliding out of the I-beam.
7.所述轨道座上与所述轴承顶块对应位置处设有Y向导槽,轴承顶块位于Y向导槽内并与其滑动配合,便于在调整平面轴承的布置间距时对平面轴承起到导向作用,避免其偏移。7. There is a Y guide groove on the track seat corresponding to the position of the bearing top block, and the bearing top block is located in the Y guide groove and slidably fit with it, so as to guide the plane bearing when adjusting the arrangement distance of the plane bearing role to avoid its offset.
所述双向调节螺杆的一端部设为棱柱结构,便于扳手等工具对双向调节螺杆进行旋转调节。One end of the two-way adjusting screw is configured as a prism structure, which is convenient for tools such as a wrench to rotate and adjust the two-way adjusting screw.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中起吊装置的左视图;Fig. 2 is the left side view of hoisting device in Fig. 1;
图3是图1中天车部位的左视图;Fig. 3 is a left view of the crane part in Fig. 1;
图4是图1中多向滑轨的俯视图;Fig. 4 is the plan view of multidirectional slide rail in Fig. 1;
图5是图4中A—A剖面示意图;Fig. 5 is A-A sectional schematic diagram among Fig. 4;
图6是图4中B—B剖面示意图。Fig. 6 is a schematic cross-sectional view of BB in Fig. 4 .
具体实施方式detailed description
以下结合附图对本发明的具体实施方式作详细说明。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1至图6所示,本发明的一种开关柜安装移动器具,它包括起吊装置和多向滑轨32,所述起吊装置包括底座1、支撑结构和竖向升降结构。As shown in Fig. 1 to Fig. 6, a switchgear installation mobile appliance of the present invention includes a hoisting device and a multi-directional slide rail 32, and the hoisting device includes a base 1, a supporting structure and a vertical lifting structure.
所述竖向升降结构包括竖向设置在底座1上的伸缩缸2,以伸缩缸的延伸方向为Z向建立三维坐标系,X向与Y向均与Z向垂直并构成水平面,伸缩缸2的上方设置有Z向的立柱3,且立柱3与伸缩缸2的活塞杆连接,立柱外3套设有与其滑动配合的导向套4,导向套4上固定设置有导向套定位杆5,导向套定位杆5的与底座1固定连接;所述导向套4沿立柱3的轴向方向排布设置多个,每个导向套4均与所述导向套定位杆5固定连接。The vertical lifting structure includes a telescopic cylinder 2 vertically arranged on the base 1. A three-dimensional coordinate system is established with the extension direction of the telescopic cylinder as the Z direction. The X and Y directions are perpendicular to the Z direction and form a horizontal plane. The telescopic cylinder 2 There is a Z-direction column 3 above the top of the column, and the column 3 is connected with the piston rod of the telescopic cylinder 2. The outer 3 sets of the column are provided with a guide sleeve 4 that slides with it, and the guide sleeve 4 is fixedly provided with a guide sleeve positioning rod 5. The sleeve positioning rod 5 is fixedly connected with the base 1; the guide sleeves 4 are arranged in multiples along the axial direction of the column 3, and each guide sleeve 4 is fixedly connected with the guide sleeve positioning rod 5.
所述支撑结构包括分别设置在竖向升降结构两侧的三角支撑架,三角支撑架由两个倾斜设置的支臂6组成,两个支臂6的下端部均与底座1固定连接,两个支臂6的上端部固定对接形成三角支撑架的顶点;两个三角支撑架之间设置有Y向的横支臂7,横支臂7的两端分别与两个三支撑架的顶点固定连接;横支臂7上与所述竖向升降结构的立柱3对应位置处设置有导向孔8,所述立柱3穿过该导向孔8。三角支撑架的设置保证了整个起吊装置的稳固,保证了设备的平稳搬运,防止起吊装置倾倒,提高了安全系数,降低了安全风险。The support structure includes a triangular support frame respectively arranged on both sides of the vertical lifting structure. The triangular support frame is composed of two inclined arms 6, the lower ends of the two arms 6 are fixedly connected to the base 1, and the two The upper end of the support arm 6 is fixedly docked to form the apex of the triangular support frame; a Y-directed horizontal support arm 7 is arranged between the two triangular support frames, and the two ends of the horizontal support arm 7 are fixedly connected to the vertices of the two three support frames respectively ; A guide hole 8 is provided at a position corresponding to the column 3 of the vertical lifting structure on the horizontal support arm 7 , and the column 3 passes through the guide hole 8 . The setting of the triangular support frame ensures the stability of the entire lifting device, ensures the smooth handling of the equipment, prevents the lifting device from tipping over, improves the safety factor, and reduces safety risks.
所述起吊装置对称设置有两个,两个起吊装置之间设置有X向的横向移动结构,所述横向移动结构包括沿X向设置的横梁9,横梁9的两端部分别与两个起吊装置的立柱3固定连接,横梁9上设置有带吊钩的天车10。There are two lifting devices arranged symmetrically, and a lateral movement structure in the X direction is arranged between the two lifting devices. The column 3 of the device is fixedly connected, and the crossbeam 9 is provided with a crane 10 with a hook.
所述横梁9选用工字横梁,所述天车10的车体设置在工字横梁的下方,天车10的滑轮12设置有至少4个,且对称设置在工字横梁腹板13两侧的上下翼板14之间。The beam 9 is an I-beam, the car body of the crane 10 is arranged under the I-beam, the pulleys 12 of the crane 10 are provided with at least 4, and symmetrically arranged on both sides of the web 13 of the I-beam. Between the upper and lower wing plates 14.
本实施例中,所述伸缩缸2选用千斤顶。伸缩缸2也可选用液压缸,两个起吊装置的液压缸与同一个液压站连接。In this embodiment, the telescopic cylinder 2 is a jack. Telescopic cylinder 2 also can select hydraulic cylinder for use, and the hydraulic cylinder of two hoisting devices is connected with same hydraulic station.
工作时,开关柜11通过吊钩吊在横向移动结构上,竖向升降结构可以实现对开关柜11的升降调节,横向移动结构可以实现对开关柜11的横向移动调节,支撑结构起到对整个起吊装置的支撑稳固作用。When working, the switchgear 11 is hung on the lateral moving structure by the hook, the vertical lifting structure can realize the lifting adjustment of the switchgear 11, the lateral moving structure can realize the lateral moving adjustment of the switchgear 11, and the supporting structure plays a role in controlling the whole The supporting and stabilizing effect of the lifting device.
竖向升降结构在对开关柜11进行升降调节时,通过控制伸缩缸2的伸缩带动立柱3在导向套4的导向作用下进行升降,进而带动与立柱3连接的横向移动结构的升降,实现对开关柜11在Z向的升降调节。When the vertical lifting structure lifts and adjusts the switch cabinet 11, the telescopic cylinder 2 is controlled to drive the column 3 to lift under the guidance of the guide sleeve 4, and then drives the horizontal moving structure connected to the column 3 to lift up and down, so as to realize the The switchgear 11 is adjusted in the Z direction.
横向移动结构在对开关柜11进行横向移动调节时,天车10在横梁9上的移动带动开关柜11实现在X向的横向移动调节。Lateral Movement Structure When adjusting the lateral movement of the switch cabinet 11 , the movement of the crane 10 on the beam 9 drives the switch cabinet 11 to realize the lateral movement adjustment in the X direction.
多向滑轨32设置在起吊装置之间并位于所述横向移动结构下方,多向滑轨32包括轨道座21,且轨道座21的延伸方向与所述横梁9相垂直,以轨道座21的延伸方向为Y向建立三维坐标系,X向与Y向垂直并构成水平面,Z向朝上并与X向和Y向构成的水平面垂直,轨道座内安装有两条相平行的Y向滑轨22,Y向滑轨22与轨道座21之间设置有X向滑动结构,两条Y向滑轨22上沿Y向架设有多个平面轴承23,平面轴承23由带滚珠24的平面保持架25和平面垫圈26组成,且所述滚珠24超上突出于平面保持架25,平面垫圈26与所述两条Y向滑轨22的上侧面接触,每个平面轴承23的平面垫圈26处均固定连接有轴承顶块27,轴承顶块27位于两条Y向滑轨22之间。The multidirectional slide rail 32 is arranged between the hoisting devices and is located below the laterally moving structure. The multidirectional slide rail 32 includes a track seat 21, and the extension direction of the track seat 21 is perpendicular to the crossbeam 9, with the track seat 21 The extension direction is the Y direction to establish a three-dimensional coordinate system, the X direction is perpendicular to the Y direction and forms a horizontal plane, the Z direction is upward and perpendicular to the horizontal plane formed by the X and Y directions, and two parallel Y-direction slide rails are installed in the track seat 22. There is an X-direction sliding structure between the Y-direction slide rail 22 and the track seat 21. A plurality of plane bearings 23 are set on the two Y-direction slide rails 22 along the Y direction. The plane bearings 23 are composed of a plane cage with balls 24 25 and plane washer 26, and the ball 24 protrudes above the plane cage 25, the plane washer 26 is in contact with the upper side of the two Y-direction slide rails 22, and the plane washer 26 of each plane bearing 23 is A bearing top block 27 is fixedly connected, and the bearing top block 27 is located between the two Y-direction slide rails 22 .
所述轨道座21上与所述轴承顶块27对应位置处设有Y向导槽31,轴承顶块27位于Y向导槽31内并与其滑动配合。A Y guide groove 31 is provided at a position corresponding to the bearing top block 27 on the track seat 21 , and the bearing top block 27 is located in the Y guide groove 31 and slidably fits therewith.
所述X向滑动结构布置在轨道座21的两端部,所述X向滑动结构包括在轨道座21上开设的X向滑槽28,每条Y向滑轨22上均固定连接有与所述X向滑槽28向配合的X向滑块29,X向滑块29与X向滑槽28形成滑动配合,两个X向滑块29上穿过设置有同一根双向调节螺杆30,双向调节螺杆30的正向螺纹部与其中一个X向滑块正螺纹连接,双向调节螺杆30的反向螺纹部与其中另外一个X向滑块反螺纹连接。双向调节螺杆30的一端部设为六棱柱结构,便于扳手等工具对双向调节螺杆进行旋转调节。The X-direction sliding structure is arranged at both ends of the track base 21, and the X-direction sliding structure includes an X-direction chute 28 provided on the track base 21, and each Y-direction slide rail 22 is fixedly connected with the The X-direction slider 29 that is matched with the X-direction chute 28, the X-direction slider 29 and the X-direction chute 28 form a sliding fit, and the same two-way adjusting screw 30 is installed on the two X-direction sliders 29, and the two-way The forward threaded portion of the adjusting screw 30 is forwardly threaded with one of the X-direction sliders, and the reverse threaded portion of the two-way adjusting screw 30 is reversely threaded with the other one of the X-direction sliders. One end of the two-way adjusting screw 30 is configured as a hexagonal prism, which is convenient for tools such as a wrench to rotate and adjust the two-way adjusting screw.
X向滑动结构的设置实现了对Y向滑轨22在X向的调节,调节时通过正向旋转双向调节螺杆30带动两条Y向滑轨22相对扩张,两条Y向滑轨22在X向滑槽28的导向下实现两条Y向滑轨22之间距离的变大;调节时通过反向旋转双向调节螺杆30带动两条Y向滑轨22相对收缩,两条Y向滑轨22在X向滑槽28的导向下实现两条Y向滑轨22之间距离的变小。The setting of the X-direction sliding structure realizes the adjustment of the Y-direction slide rails 22 in the X-direction. During the adjustment, the two-way Y-direction slide rails 22 are relatively expanded by rotating the two-way adjusting screw 30 in the forward direction, and the two Y-direction slide rails 22 are in the X direction. Under the guidance of the chute 28, the distance between the two Y-direction slide rails 22 becomes larger; during adjustment, the two-way Y-direction slide rails 22 are relatively shrunk by rotating the two-way adjusting screw 30 in the opposite direction, and the two Y-direction slide rails 22 Under the guidance of the X-direction slide groove 28, the distance between the two Y-direction slide rails 22 becomes smaller.
所述轴承顶块27、X向滑动结构及两条Y向滑轨22形成对平面轴承23的可开合式锁止机构,通过X向滑动结构调整两条Y向滑轨22之间距离,使两条Y向滑轨22夹紧或松开其间的轴承顶块27。The bearing top block 27, the X-direction sliding structure and the two Y-direction slide rails 22 form an openable locking mechanism for the plane bearing 23, and the distance between the two Y-direction slide rails 22 is adjusted through the X-direction slide structure, so that The two Y-direction slide rails 22 clamp or loosen the bearing top block 27 therebetween.
可开合式锁止机构在工作时可根据开关柜的大小,调整平面轴承23的布置间距,调整时先调整X向滑动结构使两条Y向滑轨22之间距离变大,使两条Y向滑轨22松开其间的轴承顶块27,然后调整平面轴承23至合适的布置间距,然后调整X向滑动结构使两条Y向滑轨22之间距离变小,使两条Y向滑轨22夹紧其间的轴承顶块27,完成调节。The openable locking mechanism can adjust the layout spacing of the plane bearings 23 according to the size of the switch cabinet during operation. When adjusting, first adjust the X-direction sliding structure to make the distance between the two Y-direction slide rails 22 larger, so that the two Y Loosen the bearing top block 27 between the slide rails 22, then adjust the planar bearings 23 to a suitable layout spacing, and then adjust the X-direction sliding structure to make the distance between the two Y-direction slide rails 22 smaller, so that the two Y-direction slides The rails 22 clamp the bearing top block 27 therebetween to complete the adjustment.
本实施例中所述多向滑轨32平行设置有两条,提高承载能力及运输稳定性。In this embodiment, two multi-directional sliding rails 32 are arranged in parallel to improve the carrying capacity and transport stability.
由于多向滑轨的设置,工作时开关柜11放置在两条Y向滑轨22上的平面轴承23处,开关柜11的底部与平面轴承23的滚珠24接触,实现了开关柜运输过程中能不同角度调节方位,实现360°随意旋转调整角度,满足开关柜的不同安装角度,使用灵活方便,安装简便,节省劳动力。而且,平面轴承23的滚珠24还可以兼具滚轮的效果,开关柜可在多向滑轨上实现在Y向的移动,另外开关柜在移动过程中旋转还便于开关柜通过室内的进出通道,旋转开关柜使其教窄的一侧面向进出通道,提高通过率。Due to the setting of multi-directional slide rails, the switchgear 11 is placed on the plane bearings 23 on the two Y-direction slide rails 22 during operation, and the bottom of the switchgear 11 is in contact with the balls 24 of the plane bearings 23, which realizes the switchgear during transportation. The azimuth can be adjusted at different angles, and the angle can be adjusted freely by 360° rotation to meet the different installation angles of the switchgear. It is flexible and convenient to use, easy to install, and saves labor. Moreover, the ball 24 of the plane bearing 23 can also have the effect of a roller, and the switch cabinet can move in the Y direction on the multi-directional slide rail. In addition, the rotation of the switch cabinet during the movement also facilitates the switch cabinet to pass through the indoor passageway. Rotate the switchgear so that the narrow side faces the access passage to improve the passing rate.
具体应用中,起吊装置布置在设备的基础位,多向滑轨延伸至吊车处,吊车将开关柜吊起落入多向滑轨,然后移动开关柜至设备的基础位,旋转调整开关柜的角度,使其满足安装角度,然后利起吊装置将开关柜稳定的就位至的开关柜基础。In the specific application, the lifting device is arranged at the basic position of the equipment, and the multi-directional slide rail extends to the crane. Angle to make it meet the installation angle, and then use the lifting device to stably seat the switch cabinet to the switch cabinet foundation.
本发明解决了目前开关柜施工安装中存在的空缺,其使用灵活方便,在工作现场使用时,移动、就位方便,便于拆装转移,使用于多施工现场。本发明在开关柜的就位安装过程中提高了工作效率,减少了劳动强度,缩减了工作时间,实现了设备运输平稳起吊,从一定程度上提高安全系数,降低了安全风险,对开关柜起到了很好的保护作用,减少了以往开关柜就位安装的不便,为开关柜安装施工提供了便利。The invention solves the vacancies existing in the construction and installation of the current switchgear. It is flexible and convenient to use. When used in a work site, it is convenient to move and fit in place, easy to disassemble and transfer, and can be used in multiple construction sites. The invention improves the work efficiency, reduces the labor intensity and shortens the working time during the in-place installation of the switchgear, realizes the smooth lifting of the equipment transportation, improves the safety factor to a certain extent, reduces the safety risk, and is safe for the switchgear. It has a very good protective effect, reduces the inconvenience of installing the switch cabinet in place in the past, and provides convenience for the installation and construction of the switch cabinet.
本发明实现了设备运输过程中能不同角度调节方位,实现360°随意旋转调整角度,满足开关柜的不同安装角度,使用灵活方便,可以满足在各种施工环境下使用,安装简便,节省劳动力。The invention realizes the adjustment of orientation at different angles during the equipment transportation process, realizes 360° random rotation and adjustment of angles, meets different installation angles of switch cabinets, is flexible and convenient to use, can be used in various construction environments, is easy to install, and saves labor.
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
在本发明的描述中,需要理解的是,术语 “X向”、“Y向”、“Z向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "X direction", "Y direction" and "Z direction" are based on the orientation or positional relationship shown in the drawings, and are only for convenience The description of the present invention and simplified description do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated for a specific orientation, and thus should not be construed as limiting the scope of protection of the present invention.
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| CN106374375B (en) | 2018-07-03 |
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