CN106366390A - 一种抗紫外线光伏电缆料 - Google Patents

一种抗紫外线光伏电缆料 Download PDF

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CN106366390A
CN106366390A CN201610740648.1A CN201610740648A CN106366390A CN 106366390 A CN106366390 A CN 106366390A CN 201610740648 A CN201610740648 A CN 201610740648A CN 106366390 A CN106366390 A CN 106366390A
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ultraviolet
photovoltaic cable
titanium dioxide
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童茜
邵立忠
赵建军
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Anhui Electric Group Shares Co ltd
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    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
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Abstract

本发明公开了一种抗紫外线光伏电缆料，各原料以重量份计如下：废旧轮胎下脚料颗粒25‑30份、聚乙烯发泡棉5‑8份、鳞片石墨5‑10份、磷酸钙2‑3份、烟片胶10‑13份、防老剂1‑2份、钛白粉12‑15份、聚氯乙烯树脂15‑20份、增韧剂2‑4份、聚酯纤维面料6‑8份、硅油0.8‑1.5份、铝粉0.6‑0.8份、润滑剂1‑3份、消泡剂1‑2份、氢氧化铝阻燃剂1‑2份；本发明达到安全、环保、同时有效抗紫外线的功能。

Description

一种抗紫外线光伏电缆料
技术领域
本发明涉及电缆料领域，具体属于一种抗紫外线光伏电缆料。
背景技术
在国家光伏产业的迅速发展的背景下，光伏电缆工程的迅速发展，对光伏电缆保护提出的更高要求，电缆保护套是保护电线和电缆最常用的一种电绝缘管。因为具有绝缘性能良好、化学稳定性高、不生锈、不老化、可适应苛刻环境而被广泛得以应用。电缆护套材料不仅需要有优良的物理性能，如拉伸强度、断裂伸长率等，同时还需要拥有良好的阻燃性能。
发明内容
本发明的目的是提供一种抗紫外线光伏电缆料，达到安全、环保、同时有
效抗紫外线的功能。
本发明的技术方案如下：
一种抗紫外线光伏电缆料，各原料以重量份计如下：废旧轮胎下脚料颗粒25-30份、聚乙烯发泡棉5-8份、鳞片石墨5-10份、磷酸钙2-3份、烟片胶10-13份、防老剂1-2份、钛白粉12-15份、聚氯乙烯树脂15-20份、增韧剂2-4份、聚酯纤维面料6-8份、硅油0.8-1.5份、铝粉0.6-0.8份、润滑剂1-3份、消泡剂1-2份、氢氧化铝阻燃剂1-2份；
该电缆料具体的制作方法是：
（1）将废旧轮胎下脚料颗粒、聚氯乙烯树脂、烟片胶放入溶胶釜中，温度控制在130-150℃，在转速80-100 r /min下，加入氢氧化铝阻燃剂、防老剂，使之溶解，然后进行搅拌混合均匀，得到主料备用；
（2）将聚乙烯发泡棉、鳞片石墨、磷酸钙、铝粉、钛白粉、聚酯纤维面料加入混合机中进行混合，然后加热至80-90℃，搅拌时间为20-30min，继续加温到110～120℃后再加入润滑剂搅拌均匀后冷却至45℃出料；
（3）将步骤（1）、（2）中得到的产物与硅油、增韧剂、消泡剂混合，混炼15-20分钟后，将混合好的物料送入造粒机的加料斗中，从造粒机中挤出的物料经水冷、切粒、过筛、干燥后，即为电缆料。
一种抗紫外线光伏电缆料，各原料以重量份计如下：废旧轮胎下脚料颗粒28份、聚乙烯发泡棉7份、鳞片石墨8份、磷酸钙2.5份、烟片胶12份、防老剂1.5份、钛白粉13份、聚氯乙烯树脂18份、增韧剂3份、聚酯纤维面料7份、硅油1.2份、铝粉0.7份、润滑剂2份、消泡剂1.5份、氢氧化铝阻燃剂1.5份。
本发明采用废旧轮胎下脚料、聚乙烯发泡棉与PVC树脂相容性好，制作的电缆料挥发性低、迁移性小。同时兼具废料重新利用的功能，具有优良的热稳定性和光稳定性，耐水性和抗紫外线性亦佳，可赋予制品良好的机械强度、耐候性及电性能，且无毒性，安全、环保。
具体实施方式
一种抗紫外线光伏电缆料，各原料以重量份计如下：废旧轮胎下脚料颗粒28份、聚乙烯发泡棉7份、鳞片石墨8份、磷酸钙2.5份、烟片胶12份、防老剂1.5份、钛白粉13份、聚氯乙烯树脂18份、增韧剂3份、聚酯纤维面料7份、硅油1.2份、铝粉0.7份、润滑剂2份、消泡剂1.5份、氢氧化铝阻燃剂1.5份；
该电缆料具体的制作方法是：
（1）将废旧轮胎下脚料颗粒、聚氯乙烯树脂、烟片胶放入溶胶釜中，温度控制在140℃，在转速900 r /min下，加入氢氧化铝阻燃剂、防老剂，使之溶解，然后进行搅拌混合均匀，得到主料备用；
（2）将聚乙烯发泡棉、鳞片石墨、磷酸钙、铝粉、钛白粉、聚酯纤维面料加入混合机中进行混合，然后加热至85℃，搅拌时间为25min，继续加温到115℃后再加入润滑剂搅拌均匀后冷却至45℃出料；
（3）将步骤（1）、（2）中得到的产物与硅油、增韧剂、消泡剂混合，混炼18分钟后，将混合好的物料送入造粒机的加料斗中，从造粒机中挤出的物料经水冷、切粒、过筛、干燥后，即为电缆料。

Claims (2)

1.一种抗紫外线光伏电缆料，其特征在于，各原料以重量份计如下：废旧轮胎下脚料颗粒25-30份、聚乙烯发泡棉5-8份、鳞片石墨5-10份、磷酸钙2-3份、烟片胶10-13份、防老剂1-2份、钛白粉12-15份、聚氯乙烯树脂15-20份、增韧剂2-4份、聚酯纤维面料6-8份、硅油0.8-1.5份、铝粉0.6-0.8份、润滑剂1-3份、消泡剂1-2份、氢氧化铝阻燃剂1-2份；
该电缆料具体的制作方法是：
（1）将废旧轮胎下脚料颗粒、聚氯乙烯树脂、烟片胶放入溶胶釜中，温度控制在130-150℃，在转速80-100 r /min下，加入氢氧化铝阻燃剂、防老剂，使之溶解，然后进行搅拌混合均匀，得到主料备用；
（2）将聚乙烯发泡棉、鳞片石墨、磷酸钙、铝粉、钛白粉、聚酯纤维面料加入混合机中进行混合，然后加热至80-90℃，搅拌时间为20-30min，继续加温到110～120℃后再加入润滑剂搅拌均匀后冷却至45℃出料；
（3）将步骤（1）、（2）中得到的产物与硅油、增韧剂、消泡剂混合，混炼15-20分钟后，将混合好的物料送入造粒机的加料斗中，从造粒机中挤出的物料经水冷、切粒、过筛、干燥后，即为电缆料。
2.根据权利要求1所述的电缆料，其特征在于，各原料以重量份计如下：
废旧轮胎下脚料颗粒28份、聚乙烯发泡棉7份、鳞片石墨8份、磷酸钙2.5份、烟片胶12份、防老剂1.5份、钛白粉13份、聚氯乙烯树脂18份、增韧剂3份、聚酯纤维面料7份、硅油1.2份、铝粉0.7份、润滑剂2份、消泡剂1.5份、氢氧化铝阻燃剂1.5份。
CN201610740648.1A 2016-08-29 2016-08-29 一种抗紫外线光伏电缆料 Pending CN106366390A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108504109A (zh) * 2018-04-21 2018-09-07 湖南辰砾新材料有限公司 一种环保电缆料及其制备方法
CN109320834A (zh) * 2018-11-02 2019-02-12 江苏达胜高聚物股份有限公司 一种耐紫外电缆料及其制备方法和用途

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105199372A (zh) * 2015-10-20 2015-12-30 刘继伟 一种用于电力领域的抗紫外tpu电缆料及其加工方法
CN105754179A (zh) * 2016-03-07 2016-07-13 苏州莱特复合材料有限公司 一种阻燃hdpe电缆料及其制备方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105199372A (zh) * 2015-10-20 2015-12-30 刘继伟 一种用于电力领域的抗紫外tpu电缆料及其加工方法
CN105754179A (zh) * 2016-03-07 2016-07-13 苏州莱特复合材料有限公司 一种阻燃hdpe电缆料及其制备方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108504109A (zh) * 2018-04-21 2018-09-07 湖南辰砾新材料有限公司 一种环保电缆料及其制备方法
CN109320834A (zh) * 2018-11-02 2019-02-12 江苏达胜高聚物股份有限公司 一种耐紫外电缆料及其制备方法和用途
CN109320834B (zh) * 2018-11-02 2021-07-23 江苏达胜高聚物股份有限公司 一种耐紫外电缆料及其制备方法和用途

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Application publication date: 20170201