CN106365555A - Mechanical injection wet-mixing plastering mortar and preparing method thereof - Google Patents

Mechanical injection wet-mixing plastering mortar and preparing method thereof Download PDF

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Publication number
CN106365555A
CN106365555A CN201610749887.3A CN201610749887A CN106365555A CN 106365555 A CN106365555 A CN 106365555A CN 201610749887 A CN201610749887 A CN 201610749887A CN 106365555 A CN106365555 A CN 106365555A
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China
Prior art keywords
parts
mechanical injection
mixing
wet
sand
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Application number
CN201610749887.3A
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Chinese (zh)
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CN106365555B (en
Inventor
张恒春
季锡贤
唐方宇
蔡晋安
王毅雄
吴清海
池国校
杜亚亚
吕振华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Construction Engineering Quality Supervision Station
Zhongjian Commercial Concrete (fujian) Co Ltd
CSCEC Strait Construction and Development Co Ltd
China Construction Ready Mixed Concrete Co Ltd
Original Assignee
Quanzhou Construction Engineering Quality Supervision Station
Zhongjian Commercial Concrete (fujian) Co Ltd
CSCEC Strait Construction and Development Co Ltd
China Construction Ready Mixed Concrete Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Quanzhou Construction Engineering Quality Supervision Station, Zhongjian Commercial Concrete (fujian) Co Ltd, CSCEC Strait Construction and Development Co Ltd, China Construction Ready Mixed Concrete Co Ltd filed Critical Quanzhou Construction Engineering Quality Supervision Station
Priority to CN201610749887.3A priority Critical patent/CN106365555B/en
Publication of CN106365555A publication Critical patent/CN106365555A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The invention belongs to the field of building materials, and particularly relates to mechanical injection wet-mixing plastering mortar and a preparing method thereof. The mechanical injection wet-mixing plastering mortar is prepared from, by weight, 180-240 parts of cement, 140-180 parts of flyash, 1200-1300 parts of sand, 4-6.6 parts of additives and 240-300 parts of water. The additives include a water reducing agent, retarder and a thickening agent by the mass ratio of (30-60):(5-20):(1-5). The mechanical injection wet-mixing plastering mortar is suitable in consistence, high in water-retaining property and stable in quality, and the opening time is controllable; on the basis of ensuring and improving building engineering quality, the construction efficiency can be effectively improved, the construction period can be effectively shortened, and construction organization can be effectively improved.

Description

A kind of mechanical injection wet-mixing motar and preparation method thereof
Technical field
The invention belongs to building material field is and in particular to a kind of mechanical injection wet-mixing motar and preparation method thereof.
Background technology
Ecological Civilization Construction is one of important content that " 13 " plan, economizes on resources and environmental protection is Chinese base This state basic policy.Develop a circular economy, preserve the ecological environment, the theory built a resource-conserving and environment-friendly society has become society Can extensively know together.With the lifting of construction level of modernization, China starts to carry out green building, and puts into effect " green building Evaluation criterion ", be related specifically to energy-saving and emission-reduction.And wet mixing mortar, as novel green construction material, has wide city Field prospect, then by mechanically spraying it is contemplated that the application of injection wet-mixing motar will bring the significant innovation of field of mortar. Wet-mixing motar is sprayed using flush coater, replaces the full manual work of traditional mortar, realize commercialization and the construction of mortar Mechanization, is conducive to improving civilized construction, reduces dust airborne dust, improve construction quality, accelerate speed of application, thus for promoting to send out Exhibition recycling economy and realize energy-saving and emission-reduction and provide safeguard.
Mechanical injection wet-mixing motar, is the synthesises of wet mixing mortar and mechanized operation.At present, wet mixing mortar is most Produced in the mixing plant producing concrete, only simply need to be transformed in original mixing plant equipment Foundations, raw material need not Dry, proportioning is accurate, steady quality, centralized production will not produce secondary pollution.Adopted flush coater to spray, replaced traditional Manual work and make up the disappearance of the workman that plasters, it is ensured that construction quality on the premise of lifting construction speed.For presently, there are Scene starch from sand cutting, the easy bleeding of mortar, performance-sensitive, lead to construction quality to be more difficult to get guarantee, additionally, in production process In can cause a large amount of airborne dusts and sound pollution.Therefore, mechanical injection wet-mixing motar has economic benefit and environmental benefit concurrently, is The green construction material of novel practical.
The associated documents forbidding Site mortar were assigned, in 2007, by China, and " prohibiting existing " is progressively carried out in each department, to sand The research in slurry field is more and more deep, and some economically well-developed provinces are more ripe in the application of field of mortar.But, end mesh Before, the key technology of mechanical injection wet-mixing motar and applied research also do not draw attention in China, are not yet formed so far and produce Industry.Once mechanical injection wet-mixing motar obtains practical application, it not only can drive the development of related Manufacturing, and expands according to this Extension stretch formation one complete industrial chain so that China's mortar industry development integrates with advanced international standard, constantly reduce with The gap of developed country, and the recruitment famine problem that current building trade exists can also be alleviated it is ensured that the sustainable development of building industry Exhibition.This not only conforms with national green construction material and the development trend of product mechanized operation, also complies with China in " 13 " The requirement of Ecological Civilization Construction in planning.Therefore, there is civilized construction low degree, long construction period for current industry and plaster The present situations such as workman's deficiency, design and develop out a kind of mechanical injection wet-mixing motar.
Content of the invention
The present invention be directed to the deficiencies in the prior art it is therefore intended that provide a kind of mechanical injection wet-mixing motar and Its preparation method, it is short to there is dust airborne dust, noise pollution, the workman that plasters in the scene that can solve from sand cutting slurry and dry-mixed mortar The defects such as scarce, long construction period.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of mechanical injection wet-mixing motar, is to be mixed by cement, flyash, sand, additive and water, each component It is calculated by weight as: 180~240 parts of cement, 140~180 parts of flyash, 1200~1300 parts of sand, 4~6.6 parts of additive, 240~300 parts of water.
In such scheme, described additive includes water reducer, retarder and thickening agent, described water reducer, retarder and increasing Thick dose of mass ratio is 30~60:5~20:1~5.
In such scheme, described water reducer is polycarboxylic acids dehydragent, and its solid content is 8 ± 2%, and chloride ion content is little In 0.1%.
In such scheme, described retarder is one or more of phosphate, calcium lignosulfonate, sodium gluconate and white sugar.
In such scheme, described thickening agent is hydroxypropyl methyl cellulose ether and/or xanthan gum.
In such scheme, described sand is sand in siftage after sieving through 4.75 millimeters of sieve apertures, the modulus of fineness of described sand For 2.3~2.7.
In such scheme, described water is tap water or drinking water, meets the requirement of " concrete water standard " jgj63.
In such scheme, described cement is Portland cement, meets " common portland cement " gb175-2007's Require.
In such scheme, described flyash is level flyash, meets " flyash in cement and concrete " gb/ The requirement of t1596-2005.
Beneficial effects of the present invention: mechanical injection wet-mixing motar of the present invention, denseness is suitable, water-retaining property is strong, Open hour are controlled, steady quality, on the basis of ensureing and improving construction engineering quality, can effectively improve efficiency of construction, Shorten construction period, improve construction organization;Mechanical injection wet-mixing motar of the present invention, is that a kind of environmental protection is produced Product, may replace the manual work of traditional mortar, make up the deficiency of the workman that plasters, and are conducive to raising civilized construction, minimizing dust to raise Dirt and noise pollution, thus for the recycling economy and realize energy-saving and emission-reduction and provide safeguard of promoting development, meet sustainable development road Road, is conducive to Ecological Civilization Construction.
Brief description
Fig. 1 is the wet-mixing motar being uniformly mixed in the present invention for mechanically spraying.
Fig. 2 is the process of mechanical injection wet-mixing motar mechanical injection of the present invention.
Fig. 3 be of the present invention be through mechanical injection wet-mixing motar spraying after receive light, condense hardening after metope.
Specific embodiment
For a better understanding of the present invention, it is further elucidated with present disclosure with reference to embodiment, but the present invention Content is not limited solely to the following examples.
In following examples, described cement is p o 42.5 Portland cement;Described flyash is level fine coal Ash;Described water reducer is polycarboxylic acids dehydragent;Described retarder is sodium gluconate and white sugar mixes;Thickening agent used For hydroxypropyl methyl cellulose ether;Described sand is sand in siftage after sieving through 4.75 millimeters of sieve apertures, and its modulus of fineness is 2.3 ~2.7.
Embodiment 1
A kind of mechanical injection wet-mixing motar, mortar each constituent mass part is as follows: 180 parts of cement, 180 parts of flyash, 1200 parts of sand, 240 parts of water, 6.6 parts of additive.
Described additive includes the raw material of following mass ratio, water reducer: retarder: the mass ratio of thickening agent is 60:5:1.
After the completion of above-mentioned cement, flyash, sand, water, additive are pressed mass fraction weighing, through mortar mixer stirring 2min, you can heretofore described mortar, mortar cohesiveness is strong, denseness is suitable, viscosity is larger, good water-retaining property, open when Between controlled, no excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 2
A kind of mechanical injection wet-mixing motar, mortar each constituent mass part is as follows: 220 parts of cement, 140 parts of flyash, 1200 parts of sand, 250 parts of water, 6.3 parts of additive.
Described additive includes the raw material of following mass ratio, water reducer: retarder: the mass ratio of thickening agent is 45:15:3.
After the completion of above-mentioned cement, flyash, sand, water, additive are pressed mass fraction weighing, through mortar mixer stirring 2min, you can heretofore described mortar, mortar cohesiveness is strong, denseness is suitable, viscosity is larger, good water-retaining property, open when Between controlled, no excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 3
A kind of mechanical injection wet-mixing motar, mortar each constituent mass part is as follows: cement 220kg, flyash 160kg, Sand 1250kg, water 270kg, 5.3 parts of additive.
Described additive includes the raw material of following mass ratio, water reducer: retarder: the mass ratio of thickening agent is 40:10:3.
After the completion of above-mentioned cement, flyash, sand, water, additive are pressed mass fraction weighing, through mortar mixer stirring 2min, you can heretofore described mortar, mortar cohesiveness is strong, denseness is suitable, viscosity is larger, good water-retaining property, open when Between controlled, no excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 4
A kind of mechanical injection wet-mixing motar, mortar each constituent mass part is as follows: 240 parts of cement, 160 parts of flyash, 1300 parts of sand, 300 parts of water, 4 parts of additive.
Described additive includes the raw material of following mass ratio, water reducer: retarder: the mass ratio of thickening agent is 30:5:5.
After the completion of above-mentioned cement, flyash, sand, water, additive are pressed mass fraction weighing, through mortar mixer stirring 2min, you can heretofore described mortar, mortar cohesiveness is strong, denseness is suitable, viscosity is larger, good water-retaining property, open when Between controlled, no excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 5
A kind of mechanical injection wet-mixing motar, mortar each constituent mass part is as follows: 220 parts of cement, 160 parts of flyash, 1250 parts of sand, 280 parts of water, 6 parts of additive.
Described additive includes the raw material of following mass ratio, water reducer: retarder: the mass ratio of thickening agent is 35:20:5.
After the completion of above-mentioned cement, flyash, sand, water, additive are pressed mass fraction weighing, through mortar mixer stirring 2min, you can heretofore described mortar, mortar cohesiveness is strong, denseness is suitable, viscosity is larger, good water-retaining property, open when Between controlled, no excreting water phenomenon.Mortar performance test result is as shown in table 1.
Table 1 mechanical injection motar the performance test results
Fig. 1~3 are the state of mortar of the present invention and the process of mechanically spraying, can be seen that this from Fig. 1~3 Bright described mortar is applied to mechanically spraying operation, can be with flush coater perfect adaptation, with Site mortar, dry-mixed mortar phase Than, mechanical injection wet-mixing motar is more harsh to the index request of the performances such as consistency of mortar, water-retaining property, and using machinery The wet-mixing motar uniformity of spraying is higher, can significantly decrease metope cracking risk, hollowing rate etc. after mortar hardening, this Outward moreover it is possible to effectively improving efficiency of construction, shortening construction period, improve construction organization etc..
Obviously, above-described embodiment is only intended to clearly illustrate made example, and the not restriction to embodiment.Right For those of ordinary skill in the art, can also make on the basis of the above description other multi-forms change or Change.There is no need to be exhaustive to all of embodiment.And the obvious change therefore amplified or change Move within still in the protection domain of the invention.

Claims (8)

1. a kind of mechanical injection wet-mixing motar it is characterised in that described mortar be by cement, flyash, sand, additive and Water mixes, and each component is calculated by weight as: 180 ~ 240 parts of cement, 140 ~ 180 parts of flyash, 1200 ~ 1300 parts of sand, 4 ~ 6.6 parts of additive, 240 ~ 300 parts of water.
2. mechanical injection wet-mixing motar according to claim 1 is it is characterised in that described additive includes diminishing Agent, retarder and thickening agent, the mass ratio of described water reducer, retarder and thickening agent is 30 ~ 60:5 ~ 20:1 ~ 5.
3. mechanical injection wet-mixing motar according to claim 2 is it is characterised in that described water reducer is polycarboxylic acid Water reducer, its solid content is 8 ± 2%, and chloride ion content is not more than 0.1%.
4. mechanical injection wet-mixing motar according to claim 2 it is characterised in that described retarder be phosphate, One or more of calcium lignosulfonate, sodium gluconate and white sugar.
5. mechanical injection wet-mixing motar according to claim 2 is it is characterised in that described thickening agent is hydroxypropyl first Base cellulose ether and/or xanthan gum.
6. mechanical injection wet-mixing motar according to claim 1 is it is characterised in that described sand is through 4.75 mm sieve Hole sieve after siftage in sand, the modulus of fineness of described sand is 2.3 ~ 2.7.
7. mechanical injection wet-mixing motar according to claim 1 is it is characterised in that described cement is normal silicate Cement.
8. mechanical injection wet-mixing motar according to claim 1 is it is characterised in that described flyash is level fine coal Ash.
CN201610749887.3A 2016-08-29 2016-08-29 A kind of mechanical injection wet-mixing plastering mortar and preparation method thereof Active CN106365555B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107793114A (en) * 2017-11-21 2018-03-13 淮南久辉工贸有限责任公司 A kind of mining inorganic injection composite mortar and preparation method thereof
CN108069635A (en) * 2017-12-11 2018-05-25 苏州弗克技术股份有限公司 The steady modeling agent of mechanically spraying mortar
CN108373306A (en) * 2018-04-02 2018-08-07 贵州宇昆湿拌砂浆环保建材有限公司 It is a kind of can pumping, machine spray wet mixing mortar
CN109534732A (en) * 2018-12-11 2019-03-29 中国二冶集团有限公司 Wet mixing mortar
CN109867501A (en) * 2019-04-04 2019-06-11 湖北合力久盛混凝土有限公司 A kind of mechanically spraying construction high-performance wet-mixing plastering mortar
CN110451863A (en) * 2019-09-12 2019-11-15 北京金地海天科技有限公司 A kind of preparation method for the premixing wet mortar that performance is stable
CN113582625A (en) * 2021-08-24 2021-11-02 江苏金立方环保科技有限公司 Premixed mortar suitable for plastering various walls and preparation method thereof
CN113912343A (en) * 2021-09-28 2022-01-11 浙江建工新材料有限公司 Building plastering mortar suitable for robot and preparation method thereof
CN114956675A (en) * 2021-02-26 2022-08-30 广东博智林机器人有限公司 Building mortar and preparation method and application thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731030A (en) * 2012-06-20 2012-10-17 上海德滨环保科技有限公司 Environmentally-friendly machine spray mortar, its production method and its use method
CN104973830A (en) * 2014-04-11 2015-10-14 舟山市汇邦建材有限公司 Concrete dry-mixing mortar and preparation method thereof
CN105503093A (en) * 2016-01-12 2016-04-20 江苏万特福建筑构件有限公司 Wet-mixed mortar and sand sieving machine thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731030A (en) * 2012-06-20 2012-10-17 上海德滨环保科技有限公司 Environmentally-friendly machine spray mortar, its production method and its use method
CN104973830A (en) * 2014-04-11 2015-10-14 舟山市汇邦建材有限公司 Concrete dry-mixing mortar and preparation method thereof
CN105503093A (en) * 2016-01-12 2016-04-20 江苏万特福建筑构件有限公司 Wet-mixed mortar and sand sieving machine thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107793114A (en) * 2017-11-21 2018-03-13 淮南久辉工贸有限责任公司 A kind of mining inorganic injection composite mortar and preparation method thereof
CN108069635A (en) * 2017-12-11 2018-05-25 苏州弗克技术股份有限公司 The steady modeling agent of mechanically spraying mortar
CN108373306A (en) * 2018-04-02 2018-08-07 贵州宇昆湿拌砂浆环保建材有限公司 It is a kind of can pumping, machine spray wet mixing mortar
CN109534732A (en) * 2018-12-11 2019-03-29 中国二冶集团有限公司 Wet mixing mortar
CN109867501A (en) * 2019-04-04 2019-06-11 湖北合力久盛混凝土有限公司 A kind of mechanically spraying construction high-performance wet-mixing plastering mortar
CN110451863A (en) * 2019-09-12 2019-11-15 北京金地海天科技有限公司 A kind of preparation method for the premixing wet mortar that performance is stable
CN114956675A (en) * 2021-02-26 2022-08-30 广东博智林机器人有限公司 Building mortar and preparation method and application thereof
CN113582625A (en) * 2021-08-24 2021-11-02 江苏金立方环保科技有限公司 Premixed mortar suitable for plastering various walls and preparation method thereof
CN113912343A (en) * 2021-09-28 2022-01-11 浙江建工新材料有限公司 Building plastering mortar suitable for robot and preparation method thereof

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