CN106365555B - A kind of mechanical injection wet-mixing plastering mortar and preparation method thereof - Google Patents

A kind of mechanical injection wet-mixing plastering mortar and preparation method thereof Download PDF

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Publication number
CN106365555B
CN106365555B CN201610749887.3A CN201610749887A CN106365555B CN 106365555 B CN106365555 B CN 106365555B CN 201610749887 A CN201610749887 A CN 201610749887A CN 106365555 B CN106365555 B CN 106365555B
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China
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water
parts
mechanical injection
mortar
plastering mortar
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CN201610749887.3A
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CN106365555A (en
Inventor
张恒春
季锡贤
唐方宇
蔡晋安
王毅雄
吴清海
池国校
杜亚亚
吕振华
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Quanzhou Construction Engineering Quality Supervision Station
Zhongjian Commercial Concrete (fujian) Co Ltd
CSCEC Strait Construction and Development Co Ltd
China Construction Ready Mixed Concrete Co Ltd
Original Assignee
Quanzhou Construction Engineering Quality Supervision Station
Zhongjian Commercial Concrete (fujian) Co Ltd
CSCEC Strait Construction and Development Co Ltd
China Construction Ready Mixed Concrete Co Ltd
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Priority to CN201610749887.3A priority Critical patent/CN106365555B/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention belongs to building material fields, and in particular to a kind of mechanical injection wet-mixing plastering mortar and preparation method thereof.The mechanical injection wet-mixing plastering mortar is mixed by cement, flyash, sand, additive and water, and each component is calculated by weight as:180~240 parts of cement, 140~180 parts of flyash, 1200~1300 parts of sand, 4~6.6 parts of additive, 240~300 parts of water.The additive includes water-reducing agent, retarder and thickener, and the mass ratio of the water-reducing agent, retarder and thickener is 30~60:5~20:1~5.Mechanical injection wet-mixing plastering mortar of the present invention, consistency is suitable, water-retaining property is strong, the open hour are controllable, stable quality, on the basis of ensureing and improving construction engineering quality, can effectively improve construction efficiency, shorten construction period, improves construction organization.

Description

A kind of mechanical injection wet-mixing plastering mortar and preparation method thereof
Technical field
The invention belongs to building material fields, and in particular to a kind of mechanical injection wet-mixing plastering mortar and preparation method thereof.
Background technology
Ecological Civilization Construction is one of the important content of " 13 " planning, and it is the base of China to economize on resources with environmental protection This state basic policy.It develops a circular economy, preserves the ecological environment, the theory built a resource-conserving and environment-friendly society has become society It can know together extensively.With the promotion of construction modernization level, China starts to carry out green building, and puts into effect《Green building Evaluation criterion》, it has been related specifically to energy-saving and emission-reduction.And wet mixing mortar has wide city as novel green construction material Field foreground, then pass through mechanically spraying, it is contemplated that the application of injection wet-mixing plastering mortar will bring the significant innovation of field of mortar. Wet-mixing plastering mortar sprayed using flush coater, instead of the full handwork of traditional mortar, realizes the commercialization and construction of mortar Mechanization is conducive to improve civilized construction, reduces dust airborne dust, improve construction quality, accelerate speed of application, thus to promote hair Exhibition circular economy and realization energy-saving and emission-reduction provide safeguard.
Mechanical injection wet-mixing plastering mortar is the synthesis of wet mixing mortar and mechanized operation.Currently, wet mixing mortar is most It is produced, only need to be simply transformed in original mixing plant Equipment Foundations, raw material is not necessarily in the mixing plant of production concrete Drying, matches accurate, stable quality, and centralized production not will produce secondary pollution.It is used flush coater to spray, is replaced traditional Handwork and the missing for making up plasterer ensure construction quality under the premise of lifting construction speed.For presently, there are Scene from sand cutting starch, the easy bleeding of mortar, performance-sensitive causes construction quality to be more difficult to get guarantee, in addition, in production process In can cause a large amount of airborne dusts and noise pollution.Therefore, mechanical injection wet-mixing plastering mortar has both economic benefit and environmental benefit, is The green construction material of novel practical.
The associated documents for forbidding Site mortar were assigned in China in 2007, and " prohibiting existing " is gradually carried out in each department, to sand The research in slurry field is more and more deep, some economically well-developed provinces are more mature in the application of field of mortar.But cut-off mesh Before, the key technology of mechanical injection wet-mixing plastering mortar and application study do not draw attention also in China, not yet form production so far Industry.Once mechanical injection wet-mixing plastering mortar obtains practical application, it can not only drive the development of related Manufacturing, and expand according to this Exhibition extend to form a complete industrial chain so that China's mortar industry development integrates with advanced international standard, constantly reduce with The gap of developed country, and recruitment famine problem existing for current building trade can also be alleviated, ensure the sustainable development of construction industry Exhibition.This not only conforms with the development trend of national green construction material and product mechanized operation, also complies with China in " 13 " The requirement of Ecological Civilization Construction in planning.Therefore, for there are civilized construction degree low, long construction period and the plastering of current industry The present situations such as worker's deficiency design and develop out a kind of mechanical injection wet-mixing plastering mortar.
Invention content
The present invention be directed to the deficiencies in the prior art, and it is an object of the present invention to provide a kind of mechanical injection wet-mixing plastering mortar and Preparation method, can solving scene, there are dust airborne dust, noise pollution, plasterer are short from sand cutting slurry and dry-mixed mortar Lack, long construction period the defects of.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of mechanical injection wet-mixing plastering mortar is mixed by cement, flyash, sand, additive and water, each component It is calculated by weight as:180~240 parts of cement, 140~180 parts of flyash, 1200~1300 parts of sand, 4~6.6 parts of additive, 240~300 parts of water.
In said program, the additive includes water-reducing agent, retarder and thickener, the water-reducing agent, retarder and increasing Thick dose of mass ratio is 30~60:5~20:1~5.
In said program, the water-reducing agent is polycarboxylic acids dehydragent, and solid content is 8 ± 2%, and chloride ion content is little In 0.1%.
In said program, the retarder is one or more of phosphate, calcium lignosulfonate, sodium gluconate and white sugar.
In said program, the thickener is hydroxypropyl methyl cellulose ether and/or xanthans.
In said program, the sand is sand in the screenings after 4.75 millimeters of sieve pores are sieved, the fineness modulus of the sand It is 2.3~2.7.
In said program, the water is tap water or drinking water, is met《Concrete water standard》The requirement of JGJ63.
In said program, the cement is Portland cement, is met《Common portland cement》GB175-2007's It is required that.
In said program, the flyash is II grade of flyash, is met《For the flyash in cement and concrete》GB/ The requirement of T1596-2005.
Beneficial effects of the present invention:Mechanical injection wet-mixing plastering mortar of the present invention, consistency is suitable, water-retaining property is strong, Open hour are controllable, stable quality, on the basis of ensureing and improving construction engineering quality, can effectively improve construction efficiency, Shorten construction period, improve construction organization;Mechanical injection wet-mixing plastering mortar of the present invention is a kind of environmentally protective production Product may replace the handwork of traditional mortar, make up the deficiency of plasterer, be conducive to raising civilized construction, reduction dust is raised Dirt and noise pollution meet sustainable development road to provide safeguard for promote development circular economy and realization energy-saving and emission-reduction Road is conducive to Ecological Civilization Construction.
Description of the drawings
Fig. 1 is the wet-mixing plastering mortar being uniformly mixed in the present invention for mechanically spraying.
Fig. 2 is the process of mechanical injection wet-mixing plastering mortar mechanical injection of the present invention.
It is the metope received after the spraying of mechanical injection wet-mixing plastering mortar after light, condensation hardening that Fig. 3, which is of the present invention,.
Specific implementation mode
For a better understanding of the present invention, with reference to the embodiment content that the present invention is furture elucidated, but the present invention Content is not limited solely to the following examples.
In following embodiment, the cement is 42.5 Portland cements of PO;The flyash is II grade of fine coal Ash;The water-reducing agent is polycarboxylic acids dehydragent;The retarder is that sodium gluconate and white sugar mix;Thickener used For hydroxypropyl methyl cellulose ether;The sand is sand in the screenings after 4.75 millimeters of sieve pores are sieved, fineness modulus 2.3 ~2.7.
Embodiment 1
A kind of mechanical injection wet-mixing plastering mortar, mortar each component mass parts are as follows:180 parts of cement, 180 parts of flyash, 1200 parts of sand, 240 parts of water, 6.6 parts of additive.
The additive includes the raw material of following mass ratio, water-reducing agent:Retarder:The mass ratio of thickener is 60:5:1.
After the completion of above-mentioned cement, flyash, sand, water, additive are weighed by mass fraction, stirred by mortar mixer 2min, you can heretofore described mortar, mortar cohesiveness is strong, consistency is suitable, viscosity is larger, good water-retaining property, it is open when Between it is controllable, without excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 2
A kind of mechanical injection wet-mixing plastering mortar, mortar each component mass parts are as follows:220 parts of cement, 140 parts of flyash, 1200 parts of sand, 250 parts of water, 6.3 parts of additive.
The additive includes the raw material of following mass ratio, water-reducing agent:Retarder:The mass ratio of thickener is 45:15:3.
After the completion of above-mentioned cement, flyash, sand, water, additive are weighed by mass fraction, stirred by mortar mixer 2min, you can heretofore described mortar, mortar cohesiveness is strong, consistency is suitable, viscosity is larger, good water-retaining property, it is open when Between it is controllable, without excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 3
A kind of mechanical injection wet-mixing plastering mortar, mortar each component mass parts are as follows:Cement 220kg, flyash 160kg, Sand 1250kg, water 270kg, 5.3 parts of additive.
The additive includes the raw material of following mass ratio, water-reducing agent:Retarder:The mass ratio of thickener is 40:10:3.
After the completion of above-mentioned cement, flyash, sand, water, additive are weighed by mass fraction, stirred by mortar mixer 2min, you can heretofore described mortar, mortar cohesiveness is strong, consistency is suitable, viscosity is larger, good water-retaining property, it is open when Between it is controllable, without excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 4
A kind of mechanical injection wet-mixing plastering mortar, mortar each component mass parts are as follows:240 parts of cement, 160 parts of flyash, 1300 parts of sand, 300 parts of water, 4 parts of additive.
The additive includes the raw material of following mass ratio, water-reducing agent:Retarder:The mass ratio of thickener is 30:5:5.
After the completion of above-mentioned cement, flyash, sand, water, additive are weighed by mass fraction, stirred by mortar mixer 2min, you can heretofore described mortar, mortar cohesiveness is strong, consistency is suitable, viscosity is larger, good water-retaining property, it is open when Between it is controllable, without excreting water phenomenon.Mortar performance test result is as shown in table 1.
Embodiment 5
A kind of mechanical injection wet-mixing plastering mortar, mortar each component mass parts are as follows:220 parts of cement, 160 parts of flyash, 1250 parts of sand, 280 parts of water, 6 parts of additive.
The additive includes the raw material of following mass ratio, water-reducing agent:Retarder:The mass ratio of thickener is 35:20:5.
After the completion of above-mentioned cement, flyash, sand, water, additive are weighed by mass fraction, stirred by mortar mixer 2min, you can heretofore described mortar, mortar cohesiveness is strong, consistency is suitable, viscosity is larger, good water-retaining property, it is open when Between it is controllable, without excreting water phenomenon.Mortar performance test result is as shown in table 1.
1 mechanical injection plastering mortar the performance test results of table
Fig. 1~3 are the state of mortar of the present invention and the process of mechanically spraying, from Fig. 1~3 as can be seen that this hair The bright mortar be suitable for mechanically spraying operation, can with flush coater perfect adaptation, with Site mortar, dry-mixed mortar phase Than mechanical injection wet-mixing plastering mortar is more harsh to the index request of the performances such as consistency of mortar, water-retaining property, and using machinery The wet-mixing plastering mortar uniformity higher of spraying can significantly decrease metope cracking risk, hollowing rate etc. after mortar hardening, this Outside, moreover it is possible to effectively improve construction efficiency, shorten construction period, improve construction organization etc..
Obviously, above-described embodiment be only intended to clearly illustrate made by example, and not limitation to embodiment.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And the obvious variation or change therefore amplified It moves within still in the protection domain of the invention.

Claims (6)

1. a kind of mechanical injection wet-mixing plastering mortar, which is characterized in that the mortar be by cement, flyash, sand, additive and Water mixes, and each component is calculated by weight as:180 ~ 240 parts of cement, 140 ~ 180 parts of flyash, 1200 ~ 1300 parts of sand, 4 ~ 6.6 parts of additive, 240 ~ 300 parts of water, the additive include water-reducing agent, retarder and thickener, the water-reducing agent, slow setting The mass ratio of agent and thickener is 30 ~ 60:5~20:1 ~ 5, the sand is sand in the screenings after 4.75 millimeters of sieve pores are sieved, The fineness modulus of the sand is 2.3 ~ 2.7.
2. mechanical injection wet-mixing plastering mortar according to claim 1, which is characterized in that the water-reducing agent is polycarboxylic acid Water-reducing agent, solid content are 8 ± 2%, and chloride ion content is not more than 0.1%.
3. mechanical injection wet-mixing plastering mortar according to claim 1, which is characterized in that the retarder be phosphate, One or more of calcium lignosulfonate, sodium gluconate and white sugar.
4. mechanical injection wet-mixing plastering mortar according to claim 1, which is characterized in that the thickener is hydroxypropyl first Base cellulose ether and/or xanthans.
5. mechanical injection wet-mixing plastering mortar according to claim 1, which is characterized in that the cement is normal silicate Cement.
6. mechanical injection wet-mixing plastering mortar according to claim 1, which is characterized in that the flyash is II grade of fine coal Ash.
CN201610749887.3A 2016-08-29 2016-08-29 A kind of mechanical injection wet-mixing plastering mortar and preparation method thereof Active CN106365555B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107793114A (en) * 2017-11-21 2018-03-13 淮南久辉工贸有限责任公司 A kind of mining inorganic injection composite mortar and preparation method thereof
CN108069635A (en) * 2017-12-11 2018-05-25 苏州弗克技术股份有限公司 The steady modeling agent of mechanically spraying mortar
CN108373306A (en) * 2018-04-02 2018-08-07 贵州宇昆湿拌砂浆环保建材有限公司 It is a kind of can pumping, machine spray wet mixing mortar
CN109534732A (en) * 2018-12-11 2019-03-29 中国二冶集团有限公司 Wet mixing mortar
CN109867501A (en) * 2019-04-04 2019-06-11 湖北合力久盛混凝土有限公司 A kind of mechanically spraying construction high-performance wet-mixing plastering mortar
CN110451863A (en) * 2019-09-12 2019-11-15 北京金地海天科技有限公司 A kind of preparation method for the premixing wet mortar that performance is stable
CN114956675A (en) * 2021-02-26 2022-08-30 广东博智林机器人有限公司 Building mortar and preparation method and application thereof
CN113582625A (en) * 2021-08-24 2021-11-02 江苏金立方环保科技有限公司 Premixed mortar suitable for plastering various walls and preparation method thereof
CN113912343B (en) * 2021-09-28 2022-12-23 浙江建工新材料有限公司 Building plastering mortar suitable for robot and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731030A (en) * 2012-06-20 2012-10-17 上海德滨环保科技有限公司 Environmentally-friendly machine spray mortar, its production method and its use method
CN104973830A (en) * 2014-04-11 2015-10-14 舟山市汇邦建材有限公司 Concrete dry-mixing mortar and preparation method thereof
CN105503093A (en) * 2016-01-12 2016-04-20 江苏万特福建筑构件有限公司 Wet-mixed mortar and sand sieving machine thereof

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