CN106363418B - A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot - Google Patents
A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot Download PDFInfo
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- CN106363418B CN106363418B CN201610904115.2A CN201610904115A CN106363418B CN 106363418 B CN106363418 B CN 106363418B CN 201610904115 A CN201610904115 A CN 201610904115A CN 106363418 B CN106363418 B CN 106363418B
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- bead wire
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- idler wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
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Abstract
The present invention provides a kind of bead wire automatic welding and heat-treating machine for preparing high-performance shot, by rack, Rolling motor, conveyer belt, compression roller, distributing device, cloth brush, first positioning mechanism, chain flitch, position sensor, contact mechanism, heat-treating machine and control system composition, bead wire is placed on conveyer belt by electromagnetic adsorption device, in conveyer belt by extruding roller stretching cut-off bead wire, into distributing device, by electromagnetic vibrator uniform distribution, multiple grooves are equipped on chain flitch, multiple idler wheels are equipped in groove, bead wire enters in groove and is placed on idler wheel, by the repositioning of first positioning mechanism and position sensor, as bead wire continues to move, when bead wire touches contact mechanism, realize butt welding, as bead wire constantly moves, when moving to heat-treating machine position, heat-treating machine is lighted, back and forth Movement, temperature is adjustable at 350~450 DEG C, the duration 20~40 seconds, realizes heat treatment.
Description
Technical field
The present invention relates to a kind of bead wire automatic weldings and heat-treating machine for preparing high-performance shot, belong to automation
Technical field.
Background technique
Currently, domestic abrasive material there are many form, have common cast iron pellets, alloy balls, glass sand ball, stainless steel pellet,
Zinc ball, copper ball, nickel rondelle, cast steel ball, belong to ball blast series, ball blast is at high cost, hardness is low, geometry is poor, uniformity with it is consistent
Property is poor.
Summary of the invention
Using waste and old bead wire as raw material, shorter bead wire is passed through into multiple automatic welding, is shaped longer
The parcel of bead wire eliminate stress, prevent pad to be broken, conducive to the do mechanization operation of pill cutting using heat treatment.
Its technical solution are as follows: a kind of bead wire automatic welding and heat-treating machine for preparing high-performance shot, by rack, rolling
Cylinder motor, conveyer belt, compression roller, distributing device, cloth brush, first positioning mechanism, chain flitch, position sensor, contact mechanism, Re Chu
Reason machine and control system composition, bead wire is placed on conveyer belt by electromagnetic adsorption device, and Rolling motor is arranged on the rack, rolling
Cylinder motor uses frequency control motor, so that the feed quantity of conveyer belt, distributing device and cloth brush is matched, conveyer belt is wrapped in roller
On the periphery of motor, Rolling motor driving conveying belt rotation, bead wire is servo-actuated on the conveyor belt, and multiple compression rollers are fixed on
In rack, compression roller occurs in pairs, is equipped with multipair compression roller, and conveyer belt is located between two compression rollers, and compression roller, which has, to float
The function of profiling, compression roller have the function of floating copying, stretch cut-off to bead wire, can also be to stretch drawing in heat treatment
Straight method makes bead wire stress distribution uniformity, conducive to being placed in groove, stretches the bead wire being straightened along cloth
The stock guide being arranged in device enters distributing device, and electromagnetic vibrator is equipped in distributing device, makes the continuous equal of the bead wire of conveying
Even consistent, to prevent blocking in feeding mouth, feed quantity is uniform in the unit time, and bead wire enters chain flitch, and chain flitch is using exhausted
Edge material is made, each groove mutually insulated, and in the same plane, chain flitch is arranged in pairs for bead wire and chain flitch, and is cut with scissors
Connection is equipped with multiple grooves on chain flitch, and groove can be replaced, and size and the bead wire diameter of groove match, and places
In in groove bead wire and chain flitch in the same plane, multiple idler wheels are equipped in groove, bead wire enters groove
It is interior and be placed on idler wheel, it under the drive of idler wheel, is moved back and forth in groove, idler wheel is equipped with optical inductor, and cloth brush passes through
Yoke plate is fixedly mounted on the rack, and under the drive of power, bead wire is placed in groove by cloth brush rotary reciprocating motion
On idler wheel, chain flitch is wrapped on Rolling motor, and under the drive of Rolling motor, the movement of chain flitch, bead wire is servo-actuated, tire
When steel wire moves to the position of first positioning mechanism, first positioning mechanism is the wheel of cone, under the promotion of first positioning mechanism, tire steel
Silk is far from first positioning mechanism, and as bead wire continues to move, the inductor on idler wheel is moved to and shone locating for servo motor
When the position of pipe, control circuit starting, servo motor rotation, drive eccentric mechanism movement, i.e. slider-crank mechanism, friction plate
Movement, and then the idler wheel rotation in groove is driven, idler wheel drives bead wire to move to position sensor direction, and bead wire arrives
When up to the position of setting, the docking of two vertex stops operating, and as bead wire continues to move, servo motor drives eccentric stiffener
Initial position is returned to, when bead wire touches contact mechanism, contact mechanism is a pole to welding machine, has and compresses function
Can, electromagnet is equipped in groove, electromagnet, which is powered, generates magnetic field, suction-operated is generated to bead wire, with bead wire
Continue to move, electromagnet power-off, magnetic field disappears, and according to the diameter of bead wire, presets welding current on the control panel
Size, two docking point moment of bead wire reddens thawing, realizes butt welding, as bead wire constantly moves, docking solder joint is fast
Quickly cooling but, when moving to heat-treating machine position, light by heat-treating machine, moves back and forth, and temperature is adjustable at 350~450 DEG C, continues
It time 20~40 seconds, realizes heat treatment, i.e. tempering, becomes fragile to prevent pad stress concentration, cause to be broken, after heat treatment
Bead wire continues to move, and vertically downward, bead wire falls off groove port from groove, realize automatic charging, automatic distributing, from
Dynamic positioning, welding, heat treatment, automatic blanking.
Control system uses PLC system, and automatic charging, automatic distributing, automatic positioning, welding, heat treatment, automatic blanking are equal
There is PLC system control, the running parameter of each station is modified by control panel, realizes being mutually linked for each station.
Bead wire enters groove, and the light emitting diode lamp being arranged on groove shines.
Can also be using manual cloth, positioning, welding, heat treatment mode operation, but working efficiency is low.
The present invention has the following advantages that.
1, using PLC control system, primary achievable automatic charging, automatic distributing, automatic positioning, welding, heat treatment, respectively
A process successively carries out, high production efficiency.
2, using heat treatment, the stress of pad is eliminated, to prevent bead wire fracture.
3, chain flitch is using being hinged, each groove mutually insulated, bead wire and chain flitch tire in the same plane
Steel wire.
4, groove size can determine that groove size is conveniently replaced, groove according to bead wire diameter.
Detailed description of the invention
Fig. 1 is that the bead wire automatic welding of the preparation high-performance shot of the embodiment of the present invention and heat treating machine structure show
It is intended to.
Fig. 2 is the chain flitch schematic view of the front view of the embodiment of the present invention.
Wherein 1, rack 2, Rolling motor 3, conveyer belt 4, compression roller 5, distributing device 6, cloth brush in figure
7, first positioning mechanism 8, control panel 9, heat-treating machine 10, contact mechanism 11, position sensor 12, servo motor
13, electromagnetic vibrator 14, idler wheel 15, bead wire 16, groove 17, chain flitch.
Specific embodiment
Embodiment 1.
In the embodiment as shown in Fig. 1~2, a kind of bead wire automatic welding preparing high-performance shot and heat treatment
Machine, by rack 1, Rolling motor 2, conveyer belt 3, compression roller 4, distributing device 5, cloth brush 6, first positioning mechanism 7, chain flitch 17, position
Inductor 11, contact mechanism 10, heat-treating machine 9 and control system composition are set, when work, by orderly bead wire 15 by electromagnetism
Absorber is placed on conveyer belt 3, determines adsorbance according to the working efficiency of postposition, Rolling motor 2 is arranged in rack 1, conveying
Be wrapped in 3 on the periphery of Rolling motor 2,2 driving conveying belt 3 of Rolling motor rotation, bead wire 15 on conveyer belt 3 with
Dynamic, multiple compression rollers 4 are fixed in rack 1, and compression roller 4 occurs in pairs, and conveyer belt 3 is located between two compression rollers 4, compression roller
4 have the function of floating copying, and bead wire 15 is straightened, and the bead wire 15 for stretching cut-off is arranged along distributing device 5
Stock guide enter distributing device 5, in distributing device 5 be equipped with electromagnetic vibrator 13, make conveying bead wire 15 continuous uniform
Uniformly distributed, conveying capacity is consistent in the unit time, and to prevent blocking in feeding mouth, bead wire 15 enters chain flitch 17, chain flitch
17 are arranged in pairs, and are hinged, and multiple grooves 16, size and the 15 diameter phase of bead wire of groove 16 are equipped on chain flitch 17
Matching, the bead wire 15 and chain flitch 17 being placed in groove 16 in the same plane, are equipped with multiple idler wheels in groove 16
14, bead wire 15 enters in groove 16 and is placed on idler wheel 14, under the drive of idler wheel 14, moves back and forth in groove 16,
Idler wheel 14 is equipped with optical inductor, and cloth brush 6 is fixedly mounted in rack 1 by yoke plate, under the drive of power, cloth brush 6
Rotary reciprocating motion, bead wire 15 enters groove 16, is placed on idler wheel 14, past in groove 16 under the drive of idler wheel 14
Multiple movement, chain flitch 17 is wrapped on Rolling motor 2, and under the drive of Rolling motor 2, chain flitch 17 is moved, bead wire 15
Servo-actuated, when bead wire 15 moves to the position of first positioning mechanism 7, under the promotion of first positioning mechanism 7, bead wire 15 is far from just
Positioning mechanism 7, as bead wire 15 continues to move, the inductor on idler wheel 14 moves to luminous tube locating for servo motor 12
Position when, control circuit starting, servo motor 12 rotate, movement, friction plate movement, and then drive groove 16 in idler wheel 14
Rotation, idler wheel 14 drive bead wire 15 to move to 11 direction of position sensor, when bead wire 15 reaches the position of setting,
The docking of two vertex, servo motor 12 stop operating, and return to initial position, as bead wire 15 continues to move, servo motor 12
Eccentric stiffener is driven to return to initial position, when bead wire 15 touches contact mechanism 10, contact mechanism 10 is to welding machine
One pole has substrate hold-down function, and electromagnet is equipped in groove 16, and electromagnet is powered, and bead wire 15 is adsorbed, according to tire steel
The diameter of silk 15 presets the size of electric current in control panel 8, and 15 liang of docking point moments of bead wire redden thawings, realization
Butt welding, as bead wire 15 constantly moves, docking solder joint is quickly cooled down, and solder joint hardness becomes larger, and stress is concentrated, becomes fragile, and works as fortune
When moving 9 position of heat-treating machine, heat-treating machine 9 is lighted, and is moved back and forth, temperature is at 400 DEG C, the duration 30 seconds, with tire
Steel wire 15 continues to move, and vertically downward, bead wire 15 falls off 16 mouthfuls of groove from groove 16, completes two tires steel wire 15
Automatic charging, automatic distributing, automatic positioning, automatic welding, heat treatment and automatic blanking, moving in circles, it is above-mentioned dynamic constantly to repeat
Make, realizes automated job.
Claims (1)
1. a kind of bead wire automatic welding and heat-treating machine for preparing high-performance shot, by rack (1), I (2- of Rolling motor
1), Rolling motor II (2-2), conveyer belt (3), compression roller (4), distributing device (5), cloth brush (6), first positioning mechanism (7), chain material
Plate (17), position sensor (11), contact mechanism (10), heat-treating machine (9) and control system composition, by bead wire (15) by
Electromagnetic adsorption device is placed on conveyer belt (3), and Rolling motor I (2-1) and Rolling motor II (2-2) are arranged on rack (1), conveying
Band (3) is wrapped on the periphery of Rolling motor I (2-1), Rolling motor I (2-1) driving conveying belt (3) rotation, bead wire
(15) it is servo-actuated on conveyer belt (3), multiple compression rollers (4) are fixed on rack (1), and compression roller (4) occurs in pairs, conveyer belt
(3) it is located between two compression rollers (4), compression roller (4) has the function of floating copying, bead wire (15) is straightened,
The bead wire (15) for stretching cut-off enters distributing device (5) along the interior stock guide being arranged of distributing device (5), sets in distributing device (5)
There are electromagnetic vibrator (13), keep the continuous uniform of the bead wire (15) of conveying consistent, bead wire (15) enters chain flitch
(17), chain flitch (17) is arranged in pairs, and is hinged, on chain flitch (17) be equipped with multiple grooves (16), groove (16) it is big
It is small to match with bead wire (15) diameter, multiple idler wheels (14) are equipped in groove (16), bead wire (15) enters groove
(16), it is placed on idler wheel (14), under the drive of idler wheel (14), is moved back and forth in groove (16), idler wheel (14) is equipped with light
Inductor, cloth brush (6) is fixedly mounted on rack (1) by yoke plate, and under the drive of power, cloth brush (6) rotation is reciprocal
Movement, bead wire (15) enters in groove (16) and is placed on idler wheel (14), under the drive of idler wheel (14), in groove (16)
Interior reciprocating motion, chain flitch (17) is wrapped on Rolling motor II (2-2), under the drive of Rolling motor II (2-2), chain flitch
(17) it moves, bead wire (15) is servo-actuated, when bead wire (15) moves to the just position of positioning mechanism (7), in first localization machine
Under structure (7) pushes, bead wire (15) is far from first positioning mechanism (7), as bead wire (15) continues to move, on idler wheel (14)
Optical inductor when moving to the position of luminous tube locating for servo motor (12), control circuit starting, servo motor (12) turns
Dynamic, eccentric mechanism movement, friction plate movement are driven, and then drive idler wheel (14) rotation in groove (16), idler wheel (14) band
Dynamic bead wire (15) are moved to position sensor (11) direction, when bead wire (15) reach the position of setting, two vertex
Docking, servo motor (12) stop operating, return to initial position, as bead wire (15) continues to move, work as bead wire
(15) when touching contact mechanism (10), contact mechanism (10) is a pole to welding machine, has substrate hold-down function, in groove (16)
It is interior that the size of electric current, tire steel are preset on control panel (8) according to the diameter of bead wire (15) equipped with electromagnet
(15) two docking point moments of silk redden thawings, realize butt welding, and as bead wire (15) constantly moves, it is quickly cold to dock solder joint
But, when moving to heat-treating machine (9) position, heat-treating machine (9) is lighted, and is moved back and forth, temperature is adjustable at 350~450 DEG C, holds
Continuous 20~40 seconds time, as the bead wire (15) after bead wire heat continues to move, groove (16) mouth vertically downward, tire
Steel wire (15) falls off from groove (16), realizes automatic charging, automatic distributing, automatic positioning, welding, heat treatment, automatic blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610904115.2A CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610904115.2A CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106363418A CN106363418A (en) | 2017-02-01 |
| CN106363418B true CN106363418B (en) | 2019-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610904115.2A Active CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666324A (en) * | 2019-09-26 | 2020-01-10 | 大连华枝金属制品制造有限公司 | Iron wire loading attachment |
| CN110653472B (en) * | 2019-09-26 | 2022-03-22 | 大连华枝金属制品制造有限公司 | Iron wire mesh sheet processing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2620888B2 (en) * | 1990-02-20 | 1997-06-18 | 東洋精鋼 株式会社 | Manufacturing method of micro metal ball material |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN202097201U (en) * | 2011-01-26 | 2012-01-04 | 宁波施彼兹机电科技有限公司 | Wire-guiding device of drawbench |
| CN202399078U (en) * | 2011-11-18 | 2012-08-29 | 宜宾伊力科技股份有限公司 | Bar feeding device |
| CN202963328U (en) * | 2012-12-04 | 2013-06-05 | 兴化市戴南华龙金属工艺制品厂 | Coherent and rapid stainless steel wire welding treatment device |
-
2016
- 2016-10-18 CN CN201610904115.2A patent/CN106363418B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2620888B2 (en) * | 1990-02-20 | 1997-06-18 | 東洋精鋼 株式会社 | Manufacturing method of micro metal ball material |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN202097201U (en) * | 2011-01-26 | 2012-01-04 | 宁波施彼兹机电科技有限公司 | Wire-guiding device of drawbench |
| CN202399078U (en) * | 2011-11-18 | 2012-08-29 | 宜宾伊力科技股份有限公司 | Bar feeding device |
| CN202963328U (en) * | 2012-12-04 | 2013-06-05 | 兴化市戴南华龙金属工艺制品厂 | Coherent and rapid stainless steel wire welding treatment device |
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| Publication number | Publication date |
|---|---|
| CN106363418A (en) | 2017-02-01 |
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Effective date of registration: 20190704 Address after: 122500 Wulibao Village, Dongcheng Street, Lingyuan City, Chaoyang City, Liaoning Province Patentee after: Lingyuan Hongsheng Scrap Steel Acquisition and Processing Co., Ltd. Address before: Room 601, Unit 1, Binhe Garden District, Lingyuan City, Chaoyang City, Liaoning Province Patentee before: Yu Haishuang |
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| TR01 | Transfer of patent right |