CN106363418A - Tire steel wire automatic welding and heat treatment machine for preparing high-performance steel shots - Google Patents
Tire steel wire automatic welding and heat treatment machine for preparing high-performance steel shots Download PDFInfo
- Publication number
- CN106363418A CN106363418A CN201610904115.2A CN201610904115A CN106363418A CN 106363418 A CN106363418 A CN 106363418A CN 201610904115 A CN201610904115 A CN 201610904115A CN 106363418 A CN106363418 A CN 106363418A
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- China
- Prior art keywords
- bead wire
- roller
- groove
- flitch
- heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Wire Processing (AREA)
- Tyre Moulding (AREA)
Abstract
The invention provides a tire steel wire automatic welding and heat treatment machine for preparing high-performance steel shots. The machine consists of a frame, a roller motor, a conveying belt, an extruding roller, a distributor, a distributing brush, a primary positioning mechanism, a chain plate, a position inductor, a contact mechanism, a heat treatment machine and a control system; tire steel wires are positioned on the conveying belt by an electromagnetic absorber, are stretched and straightened on the conveying belt by the extruding roller to enter the distributor, and are uniformly distributed by an electromagnetic vibrator; multiple grooves are formed in the chain plate; multiple rollers are arranged in the grooves; the tire steel wires are fed in the grooves and positioned on the rollers, and are positioned by the primary positioning mechanism and the position inductor in sequence; along with continuous movement of the tire steel wires, when the tire steel wires are contacted with the contact mechanism, the butt welding is realized; when the tire steel wires continuously move to the position of the heat treatment mechanism, the heat treatment machine is ignited to perform a reciprocating motion; the temperature of 350-450 DEG C is adjustable; the lasting time is 20-40 seconds; and the heat treatment is realized.
Description
Technical field
The present invention relates to a kind of bead wire automatic welding preparing high-performance shot and heat-treating machine, belong to automation
Technical field.
Background technology
At present, domestic abrasive material has various ways, have common cast iron pellets, alloy balls, glass sand ball, stainless shot,
Zinc ball, copper ball, nickel rondelle, cast steel ball, belong to ball blast series, ball blast high cost, hardness are low, geometry is poor, uniformity with consistent
Property is poor.
Content of the invention
Using waste and old bead wire as raw material, by shorter bead wire through multiple automatic welding, shape longer
Bead wire parcel, then through Overheating Treatment, eliminate stress, prevent pad from rupturing, beneficial to the do mechanization operation of pill cutting.
Its technical scheme is: a kind of bead wire automatic welding preparing high-performance shot and heat-treating machine, by frame, rolling
Cylinder motor, conveyer belt, compression roller, distributing device, cloth brush, first detent mechanism, chain flitch, position sensor, contact mechanism, Re Chu
Reason machine and control system composition, bead wire are placed on conveyer belt by electromagnetic adsorption device, Rolling motor is arranged in frame, rolling
Cylinder motor adopts frequency control motor, so that the feed quantity of conveyer belt, distributing device and cloth brush is matched, conveyer belt is wrapped in cylinder
On the periphery of motor, Rolling motor driving conveying belt rotates, and bead wire is servo-actuated on the conveyor belt, and multiple compression rollers are fixed on
In frame, compression roller occurs in pairs, is provided with multipair compression roller, and conveyer belt is located between two compression rollers, and compression roller has floating
The function of profiling, compression roller has the function of floating copying, to bead wire stretching cut-off it is also possible to stretch in heat treatment
Straight method, makes bead wire stress distribution uniformity, and beneficial to being positioned in groove, the bead wire stretching is along cloth
The stock guide of setting enters distributing device in device, is provided with electromagnetic vibrator in distributing device, make conveying bead wire continuously equal
Even consistent, in case in feeding mouth blocking, in the unit interval, uniformly, bead wire enters chain flitch to feed quantity, and chain flitch is using absolutely
Edge material is made, each groove mutually insulated, and, in approximately the same plane, chain flitch is arranged in pairs for bead wire and chain flitch, and cuts with scissors
Connect, multiple grooves are provided with chain flitch, groove can be changed, and the size of groove is matched with bead wire diameter, place
In the bead wire in groove and chain flitch in approximately the same plane, in groove, it is provided with multiple rollers, bead wire enters groove
Interior and be placed on roller, under the drive of roller, move back and forth in groove, roller is provided with optical inductor, and cloth brush passes through
Yoke plate is fixedly mounted in frame, under the drive of power, cloth brush rotary reciprocating motion, and bead wire is placed in groove
On roller, chain flitch is wrapped on Rolling motor, and under the drive of Rolling motor, chain flitch moves, and bead wire is servo-actuated, tire
When steel wire moves to the position of first detent mechanism, just detent mechanism is the wheel of cone, under first detent mechanism promotes, tire steel
Silk, away from first detent mechanism, continues motion with bead wire, and the induction apparatuss on roller move to luminous residing for servomotor
During the position of pipe, control circuit starts, and servomotor rotates, and drives eccentric mechanism movement, i.e. slider-crank mechanism, friction plate
Motion, and then drive the roller in groove to rotate, roller drives bead wire to move to position sensor direction, and bead wire arrives
Reach setting position when, two summits docking, stop operating, with bead wire continue motion, servomotor drive eccentric stiffener
Return to initial position, when bead wire touches contact mechanism, contact mechanism is a pole of butt welding machine, has compression work(
Can, it is provided with electric magnet in groove, electric magnet energising produces magnetic field, produces adsorption to bead wire, with bead wire
Continue motion, electric magnet power-off, magnetic field disappears, and according to the diameter of bead wire, presets welding current on the control panel
Size, bead wire two docking point moment reddens thawing, realizes butt welding, constantly move with bead wire, and docking solder joint is fast
Quickly cooling but, when moving to heat-treating machine position, light by heat-treating machine, moves back and forth, temperature is adjustable at 350～450 DEG C, continues
20～40 seconds time, realize heat treatment, i.e. temper, in case pad stress concentration becomes fragile, lead to rupture, after heat treatment
Bead wire continue motion, vertically downward, bead wire comes off from groove groove port, realize automatic charging, automatic distributing, from
Dynamic positioning, welding, heat treatment, automatic blanking.
Control system adopt plc system, automatic charging, automatic distributing, be automatically positioned, weld, heat treatment, automatic blanking equal
There is plc system to control, change the running parameter of each station by control panel, realize being mutually linked of each station.
Bead wire enters groove, and on groove, the light emitting diode lamp of setting lights.
Can also be operated using manual cloth, positioning, welding, heat treatment mode, but inefficiency.
The present invention has advantages below.
1st, adopt plc control system, once can complete automatic charging, automatic distributing, be automatically positioned, weld, heat treatment, respectively
Individual operation is carried out successively, and production efficiency is high.
2nd, adopt heat treatment, eliminate the stress of pad, in case bead wire fracture.
3rd, chain flitch is using being hinged, each groove mutually insulated, bead wire and chain flitch tire in approximately the same plane
Steel wire.
4th, the big I of groove determines according to bead wire diameter, and groove size is conveniently replaced, groove.
Brief description
Fig. 1 is the bead wire automatic welding of preparation high-performance shot of the embodiment of the present invention and heat treating machine structure shows
It is intended to.
Fig. 2 is the chain flitch main structure diagram of the embodiment of the present invention.
Wherein in figure 1, frame 2, Rolling motor 3, conveyer belt 4, compression roller 5, distributing device 6, cloth brush
7th, first detent mechanism 8, control panel 9, heat-treating machine 10, contact mechanism 11, position sensor 12, servomotor
13rd, electromagnetic vibrator 14, roller 15, bead wire 16, groove 17, chain flitch.
Specific embodiment
Embodiment 1.
In the embodiment as shown in Fig. 1～2, a kind of bead wire automatic welding preparing high-performance shot and heat treatment
Machine, by frame 1, Rolling motor 2, conveyer belt 3, compression roller 4, distributing device 5, cloth brush 6, first detent mechanism 7, chain flitch 17, position
Put induction apparatuss 11, contact mechanism 10, heat-treating machine 9 and control system composition, during work, by orderly bead wire 15 by electromagnetism
Adsorber is placed on conveyer belt 3, determines adsorbance according to rearmounted work efficiency, and Rolling motor 2 is arranged in frame 1, conveying
With on 3 peripheries being wrapped in Rolling motor 2, Rolling motor 2 driving conveying belt 3 rotates, bead wire 15 on conveyer belt 3 with
Dynamic, multiple compression rollers 4 are fixed in frame 1, and compression roller 4 occurs in pairs, and conveyer belt 3 is located between two compression rollers 4, compression roller
4 functions with floating copying, stretch to bead wire 15, bead wire 15 setting along along distributing device 5 of stretching cut-off
Stock guide enter distributing device 5, be provided with electromagnetic vibrator 13 in distributing device 5, make the continuous uniform of the bead wire 15 of conveying
Uniformly distributed, in the unit interval, conveying capacity is consistent, in case in feeding mouth blocking, bead wire 15 enters chain flitch 17, chain flitch
17 are arranged in pairs, and are hinged, and are provided with multiple grooves 16, the size of groove 16 and bead wire 15 diameter phase on chain flitch 17
Coupling, is positioned over bead wire 15 in groove 16 with chain flitch 17 in approximately the same plane, is provided with multiple rollers in groove 16
14, bead wire 15 enters in groove 16 and is placed on roller 14, under the drive of roller 14, moves back and forth in groove 16,
Roller 14 is provided with optical inductor, and cloth brush 6 is fixedly mounted in frame 1 by yoke plate, under the drive of power, cloth brush 6
Rotary reciprocating motion, bead wire 15 enters groove 16, is placed on roller 14, under the drive of roller 14, past in groove 16
Multiple motion, chain flitch 17 is wrapped on Rolling motor 2, and under the drive of Rolling motor 2, chain flitch 17 moves, bead wire 15
Servo-actuated, when bead wire 15 moves to the position of first detent mechanism 7, under first detent mechanism 7 promotes, bead wire 15 is away from first
Detent mechanism 7, continues motion with bead wire 15, and the induction apparatuss on roller 14 move to the luminous tube residing for servomotor 12
Position when, control circuit starts, and servomotor 12 rotates, motion, and friction plate moves, and then drives the roller 14 in groove 16
Rotate, roller 14 drives bead wire 15 to move to position sensor 11 direction, when bead wire 15 reaches the position setting,
Two summit docking, servomotor 12 stops operating, and returns to initial position, continues motion, servomotor 12 with bead wire 15
Eccentric stiffener is driven to return to initial position, when bead wire 15 touches contact mechanism 10, contact mechanism 10 is butt welding machine
One pole, has substrate hold-down function, is provided with electric magnet in groove 16, and electric magnet is energized, and adsorbs bead wire 15, according to tire steel
The diameter of silk 15, presets the size of electric current in control panel 8, and 15 liang of docking point moments of bead wire redden thawings, realization
Butt welding, constantly moves with bead wire 15, and docking solder joint quickly cools down, and solder joint hardness becomes big, stress concentration, becomes fragile, and works as fortune
When moving heat-treating machine 9 position, heat-treating machine 9 is lighted, and moves back and forth, at 400 DEG C, 30 seconds persistent period, with tire for temperature
Steel wire 15 continues motion, and vertically downward, bead wire 15 comes off from groove 16 16 mouthfuls of groove, completes two tires steel wire 15
Automatic charging, automatic distributing, be automatically positioned, automatic welding, heat treatment and automatic blanking, moving in circles, it is above-mentioned dynamic constantly to repeat
Make, realize automated job.
Claims (1)
1. a kind of bead wire automatic welding preparing high-performance shot and heat-treating machine, by frame (1), Rolling motor (2), defeated
Send band (3), compression roller (4), distributing device (5), cloth brush (6), first detent mechanism (7), chain flitch (17), position sensor
(11), contact mechanism (10), heat-treating machine (9) and control system composition, bead wire (15) are placed in defeated by electromagnetic adsorption device
Send on band (3), Rolling motor (2) is arranged in frame (1), and conveyer belt (3) is wrapped on the periphery of Rolling motor (2), rolling
Cylinder motor (2) driving conveying belt (3) rotates, and bead wire (15) is upper servo-actuated in conveyer belt (3), and multiple compression rollers (4) are fixed on
In frame (1), compression roller (4) occurs in pairs, and conveyer belt (3) is located between two compression rollers (4), and compression roller (4) has floating
The function of profiling, stretches to bead wire (15), bead wire (15) the leading along the interior setting of distributing device (5) of stretching cut-off
Flitch enter distributing device (5), be provided with electromagnetic vibrator (13) in distributing device (5), make conveying bead wire (15) continuous
Uniformity, bead wire (15) enters chain flitch (17), and chain flitch (17) is arranged in pairs, and is hinged, in chain flitch (17)
It is provided with multiple grooves (16), the size of groove (16) is matched with bead wire (15) diameter, is provided with multiple in groove (16)
Roller (14), bead wire (15) enters groove (16), is placed on roller (14), under the drive of roller (14), in groove
(16) move back and forth in, roller (14) is provided with optical inductor, and cloth brush (6) is fixedly mounted in frame (1) by yoke plate,
Under the drive of power, cloth brush (6) rotary reciprocating motion, bead wire (15) enters in groove (16) and is placed in roller (14)
On, under the drive of roller (14), move back and forth in groove (16), chain flitch (17) is wrapped on Rolling motor (2), in rolling
Under the drive of cylinder motor (2), chain flitch (17) moves, and bead wire (15) is servo-actuated, and bead wire (15) moves to just localization machine
During the position of structure (7), first detent mechanism (7) promote under, bead wire (15) away from first detent mechanism (7), with tire steel
Silk (15) continues motion, when the induction apparatuss on roller (14) move to the position of luminous tube residing for servomotor (12), controls
Circuit start, servomotor (12) rotates, and drives eccentric mechanism movement, and friction plate moves, and then drives in groove (16)
Roller (14) rotates, and roller (14) drives bead wire (15) to move to position sensor (11) direction, when bead wire (15)
When reaching the position setting, two summit docking, servomotor (12) stops operating, and continues motion with bead wire (15), watches
Taking motor (12) drives eccentric stiffener to return to initial position, when bead wire (15) touches contact mechanism (10), contact machine
Structure (10) is a pole of butt welding machine, has substrate hold-down function, is provided with electric magnet in groove (16), according to bead wire (15)
Diameter, presets the size of electric current on control panel (8), and bead wire (15) two docking point moment reddens thawing, realizes
Butt welding, constantly moves with bead wire (15), and docking solder joint quickly cools down, when moving to heat-treating machine (9) position, at heat
Reason machine (9) is lighted, and moves back and forth, temperature is adjustable at 350～450 DEG C, 20～40 seconds persistent period, after bead wire heat
Bead wire (15) continues motion, and vertically downward, bead wire (15) comes off from groove (16) groove (16) mouth, realizes automatically
Feeding, automatic distributing, be automatically positioned, weld, heat treatment, automatic blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610904115.2A CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610904115.2A CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106363418A true CN106363418A (en) | 2017-02-01 |
| CN106363418B CN106363418B (en) | 2019-07-05 |
Family
ID=57894798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610904115.2A Active CN106363418B (en) | 2016-10-18 | 2016-10-18 | A kind of bead wire automatic welding and heat-treating machine preparing high-performance shot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106363418B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110653472A (en) * | 2019-09-26 | 2020-01-07 | 大连华枝金属制品制造有限公司 | Iron wire mesh sheet processing device |
| CN110666324A (en) * | 2019-09-26 | 2020-01-10 | 大连华枝金属制品制造有限公司 | Iron wire loading attachment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2620888B2 (en) * | 1990-02-20 | 1997-06-18 | 東洋精鋼 株式会社 | Manufacturing method of micro metal ball material |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN202097201U (en) * | 2011-01-26 | 2012-01-04 | 宁波施彼兹机电科技有限公司 | Wire-guiding device of drawbench |
| CN202399078U (en) * | 2011-11-18 | 2012-08-29 | 宜宾伊力科技股份有限公司 | Bar feeding device |
| CN202963328U (en) * | 2012-12-04 | 2013-06-05 | 兴化市戴南华龙金属工艺制品厂 | Coherent and rapid stainless steel wire welding treatment device |
-
2016
- 2016-10-18 CN CN201610904115.2A patent/CN106363418B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2620888B2 (en) * | 1990-02-20 | 1997-06-18 | 東洋精鋼 株式会社 | Manufacturing method of micro metal ball material |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN202097201U (en) * | 2011-01-26 | 2012-01-04 | 宁波施彼兹机电科技有限公司 | Wire-guiding device of drawbench |
| CN202399078U (en) * | 2011-11-18 | 2012-08-29 | 宜宾伊力科技股份有限公司 | Bar feeding device |
| CN202963328U (en) * | 2012-12-04 | 2013-06-05 | 兴化市戴南华龙金属工艺制品厂 | Coherent and rapid stainless steel wire welding treatment device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110653472A (en) * | 2019-09-26 | 2020-01-07 | 大连华枝金属制品制造有限公司 | Iron wire mesh sheet processing device |
| CN110666324A (en) * | 2019-09-26 | 2020-01-10 | 大连华枝金属制品制造有限公司 | Iron wire loading attachment |
| CN110653472B (en) * | 2019-09-26 | 2022-03-22 | 大连华枝金属制品制造有限公司 | Iron wire mesh sheet processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106363418B (en) | 2019-07-05 |
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Effective date of registration: 20190704 Address after: 122500 Wulibao Village, Dongcheng Street, Lingyuan City, Chaoyang City, Liaoning Province Patentee after: Lingyuan Hongsheng Scrap Steel Acquisition and Processing Co., Ltd. Address before: Room 601, Unit 1, Binhe Garden District, Lingyuan City, Chaoyang City, Liaoning Province Patentee before: Yu Haishuang |