CN209737188U - Shaping device - Google Patents
Shaping device Download PDFInfo
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- CN209737188U CN209737188U CN201920366768.9U CN201920366768U CN209737188U CN 209737188 U CN209737188 U CN 209737188U CN 201920366768 U CN201920366768 U CN 201920366768U CN 209737188 U CN209737188 U CN 209737188U
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- motor
- driving wheel
- connecting plate
- polishing
- pipe fitting
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- 238000007493 shaping process Methods 0.000 title claims abstract description 11
- 238000005498 polishing Methods 0.000 claims abstract description 11
- 230000000087 stabilizing effect Effects 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及整形系统领域,具体为一种整形装置。The utility model relates to the field of shaping systems, in particular to a shaping device.
背景技术Background technique
在制造工艺品管件时通常需要对成型的管件进行打磨加工,帮助管件将外表面的毛刺去除,使得管件的质量更高,在打磨整形的过程中管件表面的毛刺可以利用打磨机器进行处理,但是管件口径处的部分因为面积较小,机器不好打磨,所以只能人工手动操作进行打磨整形,这样不仅工人的劳动负荷率大,而且打磨效率不高,打磨效果不好。When manufacturing handicraft pipe fittings, it is usually necessary to grind the formed pipe fittings to help remove the burrs on the outer surface of the pipe fittings, so that the quality of the pipe fittings is higher. Because the area of the caliber is small, the machine is not easy to grind, so it can only be manually operated for grinding and shaping. This not only has a large labor load rate for workers, but also the grinding efficiency is not high, and the grinding effect is not good.
实用新型内容Utility model content
本实用新型的目的在于:为了解决管件口径处的部分因为面积较小,需要人工打磨,但是打磨效率不高,打磨效果不好的问题,提供一种整形装置。The purpose of the utility model is to provide a shaping device in order to solve the problem that the part at the caliber of the pipe needs to be manually polished due to its small area, but the grinding efficiency is not high and the grinding effect is not good.
为实现上述目的,本实用新型提供如下技术方案:一种整形装置,包括第一电机,所述第一电机的输出端连接有主动轮,且主动轮的外侧连接有皮带,所述主动轮通过皮带转动连接有从动轮,且从动轮和主动轮的一侧皆连接有挡板,所述从动轮和主动轮皆贯穿挡板并转动连接有转动辊,且转动辊的外侧连接有输送带,所述挡板的顶端设置有支撑柱,且支撑柱的内侧连接有连接板,所述连接板的顶端设置有打磨板,且打磨板的顶端设置有凹槽,所述支撑柱的顶端连接有安装管,且安装管的内部设置有滑槽,所述滑槽的内部安装有第一电动推杆,且第一电动推杆的一侧连接有推块,所述推块的一侧连接有第一滑块,且第一滑块的外侧连接有连接块,所述连接块的底端设置有安装仓,且安装仓的内部安装有第二电机,所述第二电机的输出端连接有打磨棒。In order to achieve the above object, the utility model provides the following technical solutions: a shaping device, including a first motor, the output end of the first motor is connected with a driving wheel, and the outer side of the driving wheel is connected with a belt, and the driving wheel passes through The belt is rotatably connected with a driven wheel, and one side of the driven wheel and the driving wheel is connected with a baffle, and the driven wheel and the driving wheel both pass through the baffle and are rotatably connected with a rotating roller, and the outer side of the rotating roller is connected with a conveyor belt, The top of the baffle plate is provided with a supporting column, and the inner side of the supporting column is connected with a connecting plate, the top of the connecting plate is provided with a grinding plate, and the top of the grinding plate is provided with a groove, and the top of the supporting column is connected with a Install the pipe, and the inside of the installation pipe is provided with a chute, the inside of the chute is installed with a first electric push rod, and one side of the first electric push rod is connected with a push block, and one side of the push block is connected with a The first slider, and the outer side of the first slider is connected with a connecting block, the bottom end of the connecting block is provided with an installation bin, and the inside of the installation bin is installed with a second motor, and the output end of the second motor is connected with Grinding stick.
优选地,所述输送带的顶端连接有稳固块,且稳固块为圆型结构,所述稳固块的内侧连接有弹簧,且弹簧的一端设置有橡胶垫,所述橡胶垫为不封闭的圆环结构。Preferably, a stabilizing block is connected to the top of the conveyor belt, and the stabilizing block is a circular structure, a spring is connected to the inner side of the stabilizing block, and a rubber pad is provided at one end of the spring, and the rubber pad is an unclosed circle ring structure.
优选地,所述连接板的数量为两组,两组所述连接板一侧的内部皆设置有滑动槽,且滑动槽的内部设置有第二电动推杆,所述打磨板的底端连接有与滑动槽相匹配的第二滑块,所述打磨板与连接板滑动连接。Preferably, the number of the connecting plates is two groups, and the inside of one side of the connecting plates of the two groups is provided with a sliding groove, and the inside of the sliding groove is provided with a second electric push rod, and the bottom end of the grinding plate is connected to There is a second slide block matched with the sliding groove, and the grinding plate is slidably connected with the connecting plate.
优选地,所述连接板的顶端设置有控制箱,且控制箱的内部安装有控制器,所述控制器与第一电机、第一电动推杆、第二电机、第二电动推杆电性连接,所述控制箱的一侧位于连接板的顶端安装有电源盒,且电源盒与第二电机电性连接。Preferably, a control box is provided on the top of the connecting plate, and a controller is installed inside the control box, and the controller is electrically connected to the first motor, the first electric push rod, the second motor, and the second electric push rod. connection, one side of the control box is located at the top of the connection plate and a power supply box is installed, and the power supply box is electrically connected with the second motor.
优选地,所述打磨棒贯穿凹槽和打磨板并延伸至其下方,所述凹槽为圆环形结构。Preferably, the grinding rod runs through the groove and the grinding plate and extends below it, and the groove is in a ring-shaped structure.
优选地,所述打磨板的底端安装有气动手指,且气动手指与打磨板可拆装连接。Preferably, pneumatic fingers are installed on the bottom end of the grinding board, and the pneumatic fingers are detachably connected to the grinding board.
与现有技术相比,本实用新型的有益效果是:本实用新型通过设置的输送带、稳固块、第一电动推杆、第一滑块、第二电机、打磨棒、打磨板、连接板和气动手指,实现了将管件竖直放置在稳固块内部,弹簧和橡胶垫可以帮助稳固块紧紧的将管件稳固,然后输送带帮助固定的管件运输,当管件来到气动手指底端的时候,气动手指会将管件夹持,第二电机通过打磨板和打磨棒帮助管件口径打磨整形,圆环形的凹槽配合移动的滑块,可以使得管件的口径得到全方位的打磨,使得管件口径打磨整形不用依靠人工操作,降低了人工劳动负荷率,而且机器打磨的管件口径比人工打磨更加均匀,使得管件口径打磨的更好,效率更高。Compared with the prior art, the beneficial effects of the utility model are: the utility model is equipped with a conveyor belt, a stabilizing block, a first electric push rod, a first slider, a second motor, a grinding rod, a grinding plate, and a connecting plate And the pneumatic finger realizes the vertical placement of the pipe fittings inside the stabilizing block, the spring and the rubber pad can help the stabilizing block to firmly stabilize the pipe fittings, and then the conveyor belt helps the fixed pipe fittings to be transported, when the fittings come to the bottom of the pneumatic finger, The pneumatic fingers will clamp the pipe fittings, and the second motor will help the pipe fittings to be polished and shaped through the grinding plate and grinding rod. Shaping does not need to rely on manual operation, which reduces the labor load rate of labor, and the caliber of the pipe fittings polished by the machine is more uniform than that of manual polishing, which makes the caliber of the pipe fittings polished better and more efficient.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的剖视图;Fig. 2 is a sectional view of the utility model;
图3为本实用新型的局部结构示意图;Fig. 3 is the partial structural representation of the utility model;
图4为本实用新型的A处结构放大图。Fig. 4 is an enlarged view of the structure at A of the present invention.
图中:1、第一电机;2、主动轮;3、皮带;4、从动轮;5、转动辊;6、挡板;7、输送带;8、支撑柱;9、连接板;10、打磨板;11、凹槽;12、安装管;13、滑槽;14、第一电动推杆;15、推块;16、第一滑块;17、连接块;18、安装仓;19、第二电机;20、打磨棒;21、第二滑块;22、第二电动推杆;23、控制箱;24、电源盒;25、稳固块;26、弹簧;27、橡胶垫;28、气动手指。In the figure: 1, the first motor; 2, the driving wheel; 3, the belt; 4, the driven wheel; 5, the rotating roller; 6, the baffle; 7, the conveyor belt; 8, the support column; 9, the connecting plate; Grinding plate; 11, groove; 12, installation pipe; 13, chute; 14, first electric push rod; 15, push block; 16, first slider; 17, connecting block; 18, installation warehouse; 19, The second motor; 20, grinding rod; 21, the second slider; 22, the second electric push rod; 23, the control box; 24, the power supply box; 25, the stable block; 26, the spring; 27, the rubber pad; Pneumatic fingers.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型中提到的第一电机(型号为TC7122)、第二电机(型号为TC7122)、第一电动推杆(型号为GRA-LSO)、第二电动推杆(型号为GRA-LSO)、气动手指(型号为MHZ2-100)、控制器(型号为1766-L3213WAA)均可在市场或者私人订购所得。The first motor (model TC7122), the second motor (model TC7122), the first electric push rod (model GRA-LSO), and the second electric push rod (model GRA-LSO) mentioned in the utility model , Pneumatic finger (model MHZ2-100), controller (model 1766-L3213WAA) can be purchased from the market or privately.
请参阅图1-4,一种整形装置,包括第一电机1,第一电机1的输出端连接有主动轮2,且主动轮2的外侧连接有皮带3,主动轮2通过皮带3转动连接有从动轮4,且从动轮4和主动轮2的一侧皆连接有挡板6,从动轮4和主动轮2皆贯穿挡板6并转动连接有转动辊5,且转动辊5的外侧连接有输送带7,挡板6的顶端设置有支撑柱8,且支撑柱8的内侧连接有连接板9,连接板9的顶端设置有打磨板10,且打磨板10的顶端设置有凹槽11,支撑柱8的顶端连接有安装管12,且安装管12的内部设置有滑槽13,滑槽13的内部安装有第一电动推杆14,且第一电动推杆14的一侧连接有推块15,推块15的一侧连接有第一滑块16,且第一滑块16的外侧连接有连接块17,连接块17的底端设置有安装仓18,且安装仓18的内部安装有第二电机19,第二电机19的输出端连接有打磨棒20。Please refer to Fig. 1-4, a kind of shaping device includes a first motor 1, the output end of the first motor 1 is connected with a driving wheel 2, and the outer side of the driving wheel 2 is connected with a belt 3, and the driving wheel 2 is connected through the rotation of the belt 3 There is a driven wheel 4, and one side of the driven wheel 4 and the driving wheel 2 is connected with a baffle plate 6, the driven wheel 4 and the driving wheel 2 both pass through the baffle plate 6 and are rotatably connected with a rotating roller 5, and the outer side of the rotating roller 5 is connected There is a conveyor belt 7, the top of the baffle plate 6 is provided with a support column 8, and the inner side of the support column 8 is connected with a connecting plate 9, the top of the connecting plate 9 is provided with a grinding plate 10, and the top of the grinding plate 10 is provided with a groove 11 , the top end of the supporting column 8 is connected with the installation tube 12, and the inside of the installation tube 12 is provided with a chute 13, the inside of the chute 13 is installed with the first electric push rod 14, and one side of the first electric push rod 14 is connected with Push block 15, one side of push block 15 is connected with first slide block 16, and the outside of first slide block 16 is connected with connection block 17, and the bottom end of connection block 17 is provided with installation bin 18, and the inside of installation bin 18 A second motor 19 is installed, and the output end of the second motor 19 is connected with a grinding rod 20 .
本实用新型通过设置的输送带7、稳固块25、第一电动推杆14、第一滑块16、第二电机19、打磨棒20、打磨板10、连接板9和气动手指28,实现了将管件竖直放置在稳固块25内部,弹簧26和橡胶垫27可以帮助稳固块25紧紧的将管件稳固,然后输送带7帮助固定的管件运输,当管件来到气动手指28底端的时候,气动手指28会将管件夹持,第二电机19通过打磨板10和打磨棒20帮助管件口径打磨整形,圆环形的凹槽11配合移动的滑块,可以使得管件的口径得到全方位的打磨,使得管件口径打磨整形不用依靠人工操作,降低了人工劳动负荷率,而且机器打磨的管件口径比人工打磨更加均匀,使得管件口径打磨的更好,效率更高。The utility model has realized the Place the pipe vertically inside the stabilizing block 25, the spring 26 and the rubber pad 27 can help the stabilizing block 25 tightly stabilize the pipe, and then the conveyor belt 7 helps the fixed pipe to be transported, when the pipe comes to the bottom of the pneumatic finger 28, The pneumatic finger 28 will clamp the pipe fittings, the second motor 19 helps the diameter of the pipe fittings to be polished and shaped through the grinding plate 10 and the grinding rod 20, and the circular groove 11 cooperates with the moving slider to make the diameter of the pipe fittings be polished in all directions , so that the grinding and shaping of the pipe fittings does not need to rely on manual operation, which reduces the labor load rate of labor, and the diameter of the pipe fittings polished by the machine is more uniform than that of manual grinding, so that the pipe fittings are polished better and more efficient.
请着重参阅图4,输送带7的顶端连接有稳固块25,且稳固块25为圆型结构,稳固块25的内侧连接有弹簧26,且弹簧26的一端设置有橡胶垫27,橡胶垫27为不封闭的圆环结构,稳固块25内部的弹簧26和橡胶垫27可以帮助调节稳固块25内部的直径,使得在一定范围之内的管件都可以在稳固块25内部的到稳固连接。Please emphatically refer to Fig. 4, the top of conveyor belt 7 is connected with stabilizing block 25, and stabilizing block 25 is circular structure, and the inboard of stabilizing block 25 is connected with spring 26, and one end of spring 26 is provided with rubber pad 27, rubber pad 27 For an unclosed ring structure, the spring 26 and rubber pad 27 inside the stabilizing block 25 can help adjust the diameter inside the stabilizing block 25, so that pipe fittings within a certain range can be stably connected inside the stabilizing block 25.
请着重参阅图2,连接板9的数量为两组,两组连接板9一侧的内部皆设置有滑动槽,且滑动槽的内部设置有第二电动推杆22,打磨板10的底端连接有与滑动槽相匹配的第二滑块21,打磨板10与连接板9滑动连接,连接板9与打磨板10滑动连接,为一组移动方向,第一电动推杆14和第一滑块16移动为两组移动方向,移动方向配合圆环形的凹槽11可以使得打磨棒20在凹槽11内部打磨,且打磨的轨迹为圆形。Please refer to Fig. 2 emphatically, the quantity of connecting plate 9 is two groups, and the inside of two groups of connecting plates 9 one side is all provided with slide groove, and the inside of slide groove is provided with second electric push rod 22, the bottom of grinding plate 10 Connected with the second slide block 21 that matches with the sliding groove, the grinding plate 10 is slidably connected with the connecting plate 9, and the connecting plate 9 is slidably connected with the grinding plate 10, which is a group of moving directions, the first electric push rod 14 and the first slide The block 16 moves in two groups of moving directions, and the moving directions cooperate with the circular groove 11 to make the grinding rod 20 grind inside the groove 11, and the grinding track is circular.
请着重参阅图1,连接板9的顶端设置有控制箱23,且控制箱23的内部安装有控制器,控制器与第一电机1、第一电动推杆14、第二电机19、第二电动推杆22电性连接,控制箱23的一侧位于连接板9的顶端安装有电源盒24,且电源盒24与第二电机19电性连接,控制器与第一电机1、第一电动推杆14、第二电机19、第二电动推杆22电性连接可以帮助装置减少人工投入,使得装置更加智能化。Please refer to Fig. 1 emphatically, the top of connecting plate 9 is provided with control box 23, and the inside of control box 23 is equipped with controller, controller and first motor 1, first electric pushrod 14, second motor 19, second The electric push rod 22 is electrically connected, and one side of the control box 23 is positioned at the top of the connecting plate 9 and a power supply box 24 is installed, and the power supply box 24 is electrically connected with the second motor 19, and the controller is connected with the first motor 1 and the first electric motor 1. The electrical connection of the push rod 14, the second motor 19, and the second electric push rod 22 can help the device reduce manual input and make the device more intelligent.
请着重参阅图1,打磨棒20贯穿凹槽11和打磨板10并延伸至其下方,凹槽11为圆环形结构,打磨棒贯穿凹槽帮助管件口径进行打磨,第一电动推杆14会带动第一滑块16在滑槽13的内部进行往复运动,使得第二电机19做直线往复运动,配合限定的圆环形凹槽11使得管件口径的四周都可以得到打磨整形。Please refer to Fig. 1 emphatically, the grinding rod 20 runs through the groove 11 and the grinding plate 10 and extends below it, the groove 11 is a circular structure, the grinding rod penetrates through the groove to help the diameter of the pipe to be polished, the first electric push rod 14 will The first slider 16 is driven to reciprocate inside the chute 13, so that the second motor 19 makes a linear reciprocating motion, and cooperates with the defined circular groove 11 so that the circumference of the pipe diameter can be polished and shaped.
请着重参阅图2,打磨板10的底端安装有气动手指28,且气动手指28与打磨板10可拆装连接,当管件来到气动手指28的底端时,气动手指28会将管件夹持,然后被装置打磨。Please refer to Fig. 2 emphatically. Pneumatic fingers 28 are installed on the bottom of the grinding plate 10, and the pneumatic fingers 28 are detachably connected to the grinding plate 10. When the pipe fittings come to the bottom of the pneumatic fingers 28, the pneumatic fingers 28 will clamp the pipe held and then polished by the device.
工作原理:使用时,连接外界电源,外界电源为装置提供电能,然后可以将管件竖直放置在稳固块25的内部,稳固块25内部的弹簧26和橡胶垫27可以帮助调节稳固块25内部的直径,使得在一定范围之内的管件都可以在稳固块25内部的到稳固连接,第一电机1启动,第一电机1带动主动轮2进行转动,主动轮2通过其外侧连接的皮带3带动从动轮4进行转动,通过带动两组转动辊5使得输送带7前进运动,使得稳固块25内部连接的管件也一起前进运动,当管件来到气动手指28的底端时,气动手指28会将管件夹持,管件的顶端位于打磨板10的底端,第二电机19会带动打磨棒20在圆环形的凹槽11内部转动,打磨棒贯穿凹槽帮助管件口径进行打磨,第一电动推杆14会带动第一滑块16在滑槽13的内部进行往复运动,使得第二电机19做直线往复运动,配合限定的圆环形凹槽11使得管件口径的四周都可以得到打磨整形,当打磨完毕后,气动手指28放开管件,管件下落,与输送带7一同前进直到被运输出去。Working principle: When in use, connect the external power supply, the external power supply provides electric energy for the device, and then the pipe can be placed vertically inside the stabilizing block 25, and the spring 26 and rubber pad 27 inside the stabilizing block 25 can help adjust the internal pressure of the stabilizing block 25. Diameter, so that the pipe fittings within a certain range can be firmly connected inside the stable block 25, the first motor 1 is started, the first motor 1 drives the driving wheel 2 to rotate, and the driving wheel 2 is driven by the belt 3 connected to the outside The driven wheel 4 rotates, and the conveyor belt 7 is moved forward by driving two groups of rotating rollers 5, so that the pipe fittings connected inside the stabilizing block 25 also advance together. When the pipe fittings come to the bottom of the pneumatic finger 28, the pneumatic finger 28 will move The pipe is clamped, the top of the pipe is located at the bottom of the grinding plate 10, the second motor 19 will drive the grinding rod 20 to rotate inside the circular groove 11, the grinding rod penetrates the groove to help the diameter of the pipe to be polished, the first electric pusher The rod 14 will drive the first slider 16 to reciprocate inside the chute 13, so that the second motor 19 can make a linear reciprocating motion, and cooperate with the defined circular groove 11 so that the surroundings of the pipe diameter can be polished and shaped. After polishing, the pneumatic finger 28 releases the pipe fitting, and the pipe fitting falls and advances together with the conveyer belt 7 until it is transported out.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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Cited By (2)
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CN111604752A (en) * | 2020-05-31 | 2020-09-01 | 钟志练 | Burring aluminum alloy door and window processing machinery |
CN114986330A (en) * | 2022-06-15 | 2022-09-02 | 安徽誉林汽车部件有限公司 | Convenient spacing automobile bush grinding device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111604752A (en) * | 2020-05-31 | 2020-09-01 | 钟志练 | Burring aluminum alloy door and window processing machinery |
CN111604752B (en) * | 2020-05-31 | 2021-12-17 | 泉州台商投资区源祺工业设计有限公司 | Burring aluminum alloy door and window processing machinery |
CN114986330A (en) * | 2022-06-15 | 2022-09-02 | 安徽誉林汽车部件有限公司 | Convenient spacing automobile bush grinding device |
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