CN106360188A - Fruit juice production process - Google Patents

Fruit juice production process Download PDF

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Publication number
CN106360188A
CN106360188A CN201610887035.0A CN201610887035A CN106360188A CN 106360188 A CN106360188 A CN 106360188A CN 201610887035 A CN201610887035 A CN 201610887035A CN 106360188 A CN106360188 A CN 106360188A
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CN
China
Prior art keywords
fruit juice
juice
production technique
described step
technique according
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CN201610887035.0A
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Chinese (zh)
Inventor
陈美军
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Individual
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Individual
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Priority to CN201610887035.0A priority Critical patent/CN106360188A/en
Publication of CN106360188A publication Critical patent/CN106360188A/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/42Preservation of non-alcoholic beverages
    • A23L2/46Preservation of non-alcoholic beverages by heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention relates to a fruit juice production process. The fruit juice production process provided by the invention comprises the following steps: adding water and fruit juice into a high shearing tank for shearing, wherein mass of water is 9-11 times that of the fruit juice; adding water into the high shearing tank again, and adding fruit juice stabilizer and/or sugar into the high shearing tank for shearing; pressurizing the mixture to 20-25MPa at a constant temperature of 60-70 DEG C for a retention time of 0-3h, and filtering the mixture by means of a filter screen; canning the fruit juice in a container, and sterilizing the fruit juice for 20+/-2min at a constant temperature of 92+/-2 DEG C by means of horizontal sterilization. According to the fruit juice production process disclosed by the invention, by adopting proper production process parameters, in particular sterilization process parameters, produced fruit juice can reserve more effective components such as vitamin and the like; meanwhile the fruit juice produced by the production process provided by the invention can also has a general preservative effect without needing to add any preservative, preservation time of the fruit juice can reach as long as one year or so at room temperature, and the produced fruit juice belongs to green food.

Description

Juice production technique
Technical field
The invention belongs to processing fruits field is and in particular to a kind of juice production technique.
Background technology
Processing fruits are to make fruit drink by squeezing, are easy to preserve and sell.Fruit juice in process in order that Holding time length to prevent it from occurring corrupt or containing the microorganism caused a disease, generally it to be sterilized or will be in fruit juice The middle preservative ingredient such as potassium sorbate or sodium benzoate such as that adds with killing microorganisms or suppresses growth of microorganism.
Preservative is harmful, and in prior art, the method that fruit juice is sterilized is typically with superhigh temperature wink When bactericidal assay or super pasteurization.Ultra high temperature short time sterilization method (uht, ultra high temperature treated) Sterilization temperature typically at 135 DEG C about, sterilization time be generally the 4-10 second;The sterilization temperature of super pasteurization is generally 105-120 DEG C, typically in the 5-30 second, such as Authorization Notice No. is a kind of entitled Fructus Pruni fruit juice of cn102342552b to sterilization time The super pasteurization process adopting in beverage and preparation method thereof is incubated the 6-8 second at being 116-118 DEG C.Though these methods can be effective Kill the harmful microorganism in fruit juice, but the flavor substance in fruit juice can be made simultaneously to be also destroyed, taste of juice can not keep The local flavor of Fresh Juice, and the fruit having contains composition such as vitamin beneficial to human body etc., and they are by more than 100 DEG C Then can be destroyed after high-temperature heating, prove to heat food number min at 100 DEG C if any experiment, the content of the Folic Acid in food can under Fall 50%, and the destruction of vitamin b1 is even more serious.
Content of the invention
For defect of the prior art, a kind of present invention offer juice production work that sterilization effect is good, sterilising temp is low Skill.
For achieving the above object, the technical solution used in the present invention is: a kind of juice production technique includes step:
A. fruit juice dilution: add water in high shear tank, then fruit juice is added in high shear tank, shear 10min, described water Quality be 9-11 times of juice quality;
B. the addition of additive: add water in high shear tank, then fruit juice stabilizer or stabilizer and sugar are added high 5-10min is sheared in shearing tank;
C. uniform filtration: mixed liquor is forced into 20-25mpa in 60-70 DEG C of constant temperature, the pressurization retention time is 0-3h, then Use strainer filtering;That is mixed liquor is forced into after 20-25mpa and Z can be continuously maintained pressurized state 0-3h;
D. fill and sterilization: fruit juice is filled into container, then fruit juice is killed in 92 ± 2 DEG C of constant temperature with horizontal sterilization mode Bacterium 20 ± 2min.
The present invention is coordinated by each technological parameter, filters in particular by pressurization homogenization and special process for sterilizing: kill 92 ± 2 DEG C of constant temperature of bacterium temperature sterilize 20 ± 2min, so while the flavor substance not destroying fruit juice and nutrient substance so that Fruit juice can preserve 1 year about while without other preservative under normal temperature condition.
Preferably, the temperature of the water adding in step a described in above-mentioned juice production technique is 60-70 DEG C.Water temperature over-high The flavor substance in fruit juice and nutrient substance can be destroyed, but too low meeting makes the follow-up pressure process heating-up time long, impact The bactericidal effect of fruit juice.
Preferably, the quality of the water adding in step a described in above-mentioned juice production technique is 10 times of juice quality.
Preferably, the temperature of the water adding in step b described in above-mentioned juice production technique is 85-95 DEG C.
Preferably, the quality of the water being added in described step b is 10 times of the gross mass adding stabilizer and/or sugar.
Preferably, in step c described in above-mentioned juice production technique, constant temperature is forced into 22-23mpa.
Preferably, the filter screen filtering use in step d described in above-mentioned juice production technique is 200 mesh filter screens.
It is further preferred that container filling is glass material in step d described in above-mentioned juice production technique.Using glass Material is more conducive to the anti-corrosion of fruit juice as container filling than the container filling of plastic material.
Preferably, add sweet before described in above-mentioned juice production technique, step c is carried out in the mixed liquor that step b is obtained Taste agent, acidic flavoring agent, pigment, essence, then mix homogeneously.That is need being seasoned to fruit juice before step c is carried out Flavoring agent adds mixing, then carries out uniform filtration.So add the of good preservation effect of flavoring agent than after filtration.
Preferably, in step b described in above-mentioned juice production technique, the addition of stabilizer is that 2-3kg/ ton fruit juice mixes Liquid.Described stabilizer is conventional stabilizer during juice production, and its effect is to support product not stratified.Here it is 1 ton of step Add the stabilizer of 2-3kg in the fruit juice mixed liquor that rapid a is obtained.
The present invention passes through using suitable processing parameter, especially process for sterilizing parameter so that producing the fruit being obtained Juice can retain the effective ingredient such as more vitamin, need not be added by the fruit juice that the production technology that the present invention provides produces simultaneously Plus any preservative also can have general antiseptic effect, can be up to 1 year about under holding time room temperature, the fruit juice of preparation Belong to pollution-free food.
Specific embodiment
With reference to specific embodiment, the present invention will be further described.Described embodiment is only being preferable to carry out of the present invention Example, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and become Change.All any modification, equivalent substitution and improvement within the spirit and principles in the present invention, made etc., should be included in the present invention Protection domain within.
Embodiment one
Fruit juice dilutes: adds 20.25 tons 70 DEG C of water in high shear tank, 2.25 tons of fruit juice added in high shear tank, Shearing 10min.
The interpolation of stabilizer/sugar: add the water of 95 DEG C of 450kg in high shear tank, open shearing, 45kg stabilizer Add in shearing tank with sugar, shear 20min, pump into the material-compound tank specified it is desirable to stabilizer dissolving fully, is no lumpd.Shear Mixed liquor stir 5min, mix homogeneously in material-compound tank.
Again appropriate sweeting agent, acidic flavoring agent, pigment, essence are added in above-mentioned mixed liquor successively, add that specifies to open In the material-compound tank of dynamic stirring, mix homogeneously, after measuring physical and chemical index, enter next procedure.
Homogenizing, filtration: after dispensing constant volume, at 70 DEG C, homogenizing is forced into 20mpa to material-compound tank temperature control, keeps this pressure 2h, then fruit juice is using 200 mesh filter screens filtrations.
Fill: fill temperature, with the thermometer in storage tank, does not do check requirements;Fill liquid level: will meeting net content Under the premise of asking, you can gland;Key quality parameters: liquid level, color, soluble solid, capping, diameter;By unqualified for liquid level, There is the semi-finished product detection that impurity, bottle outer surface dirt, capping are off quality;
Sterilization: sterilized by the parameter that fruit juice sterilization temperature sets, at 92 DEG C of temperature, using horizontal sterilization, sterilize Time 20min.The fruit juice product room temperature holding time is 11.3 months.
Embodiment two
Fruit juice dilutes: adds 13.75 tons 60 DEG C of water in high shear tank, 1.25 tons of fruit juice added in high shear tank, Shearing 10min.
The interpolation of stabilizer/sugar: add the water of 85 DEG C of 450kg in high shear tank, open shearing, 45kg stabilizer Add in shearing tank with sugar, shear 20min, pump into the material-compound tank specified it is desirable to stabilizer dissolving fully, is no lumpd.Shear Mixed liquor stir 5min, mix homogeneously in material-compound tank.
Again appropriate sweeting agent, acidic flavoring agent, pigment, essence are added in above-mentioned mixed liquor successively, add that specifies to open In the material-compound tank of dynamic stirring, mix homogeneously, after measuring physical and chemical index, enter next procedure.
Homogenizing, filtration: after dispensing constant volume, at 60 DEG C, homogenizing is forced into 22mpa to material-compound tank temperature control, then fruit juice employing 200 mesh filter screens filter.
Fill: fill temperature, with the thermometer in storage tank, does not do check requirements;Fill liquid level: will meeting net content Under the premise of asking, you can gland;Key quality parameters: liquid level, color, soluble solid, capping, diameter;By unqualified for liquid level, There is the semi-finished product detection that impurity, bottle outer surface dirt, capping are off quality;
Sterilization: sterilized by the parameter that fruit juice sterilization temperature sets, at 94 DEG C of temperature, using horizontal sterilization, sterilize Time 18min.The fruit juice product room temperature holding time is 10.9 months.
Embodiment three
Fruit juice dilutes: adds 13.64 tons 65 DEG C of water in high shear tank, 1.364 tons of fruit juice added in high shear tank, Shearing 10min.
The interpolation of stabilizer/sugar: add the water of 80 DEG C of 450kg in high shear tank, open shearing, 45kg stabilizer Add in shearing tank with sugar, shear 20min, pump into the material-compound tank specified it is desirable to stabilizer dissolving fully, is no lumpd.Shear Mixed liquor stir 5min, mix homogeneously in material-compound tank.
Again appropriate sweeting agent, acidic flavoring agent, pigment, essence are added in above-mentioned mixed liquor successively, add that specifies to open In the material-compound tank of dynamic stirring, mix homogeneously, after measuring physical and chemical index, enter next procedure.
Homogenizing, filtration: after dispensing constant volume, at 65 DEG C, homogenizing is forced into 25mpa to material-compound tank temperature control, then fruit juice employing 200 mesh filter screens filter.
Fill: fill temperature, with the thermometer in storage tank, does not do check requirements;Fill liquid level: will meeting net content Under the premise of asking, you can gland;Key quality parameters: liquid level, color, soluble solid, capping, diameter;By unqualified for liquid level, There is the semi-finished product detection that impurity, bottle outer surface dirt, capping are off quality;
Sterilization: sterilized by the parameter that fruit juice sterilization temperature sets, at 92 DEG C of temperature, using horizontal sterilization, sterilize Time 22min.The fruit juice product room temperature holding time is 15.9 months.

Claims (10)

1. a kind of juice production technique it is characterised in that: include step:
A. fruit juice dilution: add water in high shear tank, then fruit juice is added in high shear tank, shear 10min, the matter of described water Measure 9-11 times for juice quality;
B. the addition of additive: add water in high shear tank, then fruit juice stabilizer or stabilizer and sugar are added high shear 5-10min is sheared in tank;
C. uniform filtration: mixed liquor is forced into 20-25mpa in 60-70 DEG C of constant temperature, the pressurization retention time is 0-3h, then with filter Net filtration;
D. fill and sterilization: fruit juice is filled into container, then fruit juice is sterilized 20 with horizontal sterilization mode in 92 ± 2 DEG C of constant temperature ±2min.
2. juice production technique according to claim 1 it is characterised in that: the temperature of water adding in described step a is 60-70℃.
3. juice production technique according to claim 1 it is characterised in that: the quality of water adding in described step a is 10 times of juice quality.
4. juice production technique according to claim 1 it is characterised in that: the temperature of water adding in described step b is 85-95℃.
5. juice production technique according to claim 1 it is characterised in that: the quality of the water being added in described step b For adding 10 times of the gross mass of stabilizer and/or sugar.
6. juice production technique according to claim 1 it is characterised in that: in described step c, constant temperature is forced into 22- 23mpa.
7. juice production technique according to claim 1 it is characterised in that: the filter screen filtering use in described step d is 200 mesh filter screens.
8. juice production technique according to claim 1 it is characterised in that: in described step d container filling be glass material Matter.
9. juice production technique according to claim 1 it is characterised in that: described step c carry out before step b be obtained Mixed liquor in add sweeting agent, acidic flavoring agent, pigment, essence, then mix homogeneously.
10. juice production technique according to claim 1 it is characterised in that: in described step b, the addition of stabilizer is 2-3kg/ ton fruit juice mixed liquor.
CN201610887035.0A 2016-10-11 2016-10-11 Fruit juice production process Pending CN106360188A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106942537A (en) * 2017-03-27 2017-07-14 陈顶凯 Mango juice manufacturing technique
CN108323657A (en) * 2018-02-07 2018-07-27 吕梁野山坡食品有限责任公司 A kind of preparation process of date-wolfberry fruit sea-buckthorn composite beverage underflow
CN111631326A (en) * 2020-06-09 2020-09-08 安阳昊润农业科技有限公司 Fruit juice production process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1077864A (en) * 1992-04-30 1993-11-03 山东肥城酒厂 The processing method of Fei peach fruit squashes beverage
CN1085407A (en) * 1993-06-11 1994-04-20 海口盛豪实业有限公司 Natural dahlia fruit juice beverage series
CN1147919A (en) * 1996-08-17 1997-04-23 昆明天成食品工业有限公司 Tea beverage made of yunnan olive, and method for producing same
CN101129197A (en) * 2007-09-30 2008-02-27 山西厦普赛尔食品饮料股份有限公司 Calcium fruit juice beverage and preparing process thereof
CN102742891A (en) * 2012-07-24 2012-10-24 上海沪香果业专业合作社 Loquat fruit juice beverage and production process thereof
CN103584230A (en) * 2013-11-30 2014-02-19 大连润扬科技发展有限公司 Intestine smoothing and constipation relieving beverage and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1077864A (en) * 1992-04-30 1993-11-03 山东肥城酒厂 The processing method of Fei peach fruit squashes beverage
CN1085407A (en) * 1993-06-11 1994-04-20 海口盛豪实业有限公司 Natural dahlia fruit juice beverage series
CN1147919A (en) * 1996-08-17 1997-04-23 昆明天成食品工业有限公司 Tea beverage made of yunnan olive, and method for producing same
CN101129197A (en) * 2007-09-30 2008-02-27 山西厦普赛尔食品饮料股份有限公司 Calcium fruit juice beverage and preparing process thereof
CN102742891A (en) * 2012-07-24 2012-10-24 上海沪香果业专业合作社 Loquat fruit juice beverage and production process thereof
CN103584230A (en) * 2013-11-30 2014-02-19 大连润扬科技发展有限公司 Intestine smoothing and constipation relieving beverage and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106942537A (en) * 2017-03-27 2017-07-14 陈顶凯 Mango juice manufacturing technique
CN108323657A (en) * 2018-02-07 2018-07-27 吕梁野山坡食品有限责任公司 A kind of preparation process of date-wolfberry fruit sea-buckthorn composite beverage underflow
CN111631326A (en) * 2020-06-09 2020-09-08 安阳昊润农业科技有限公司 Fruit juice production process

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Application publication date: 20170201

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