CN106348082A - Winding device for winding strips made of viscous material and the operation method thereof - Google Patents
Winding device for winding strips made of viscous material and the operation method thereof Download PDFInfo
- Publication number
- CN106348082A CN106348082A CN201510424683.8A CN201510424683A CN106348082A CN 106348082 A CN106348082 A CN 106348082A CN 201510424683 A CN201510424683 A CN 201510424683A CN 106348082 A CN106348082 A CN 106348082A
- Authority
- CN
- China
- Prior art keywords
- intermediate layer
- actual
- roll
- band
- take
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention relates to a winding device for winding strips made of viscous material. The winding device comprises a winding roller which is driven by the drive motor through rotation, at least one carrying roller set on the upper part of the winding roller, and an intermediate roller. The strip to be wound moves to the winding roller through the carrying roller; an intermediate band is wound on the intermediate roller, and a piece of brake equipment is set on the intermediate band to affect the speed of the intermediate roller. According to the invention, an inspection device used for detecting the actual diameter (dW) of the winding roller (3) and the actual diameter (dZ) of the intermediate roller (4) is set, wherein a control device (12) is set to control the drive motor (9) for the purpose of setting the rotary speed based on the actual diameter (dW) of the winding roller (3) detected, and the control device (12) can control the brake equipment (11) to set the rotary speed of the intermediate roller (4) based on the actual diameter (dZ) of the intermediate roller (4).
Description
Technical field
The present invention relates to a kind of coiler device of the band for winding cohesive material, described winding dress
Put including: by the take-up roll of drive motor rotation driving, be arranged at least the one of this take-up roll upstream
Individual backing roll and intermediate layer roller, band to be spooled is moved to take-up roll, at this by this backing roll
Intermediate layer band is wound with the roller of intermediate layer, described intermediate layer band strip coil around when be drawn out and as in
Interbed is winding in take-up roll between the layer of described band, is provided with for affecting intermediate layer roller
Speed braking equipment.The present invention also draws the operation method of its this coiler device.
Background technology
Generally in band processing industry, material is provided on roller.For example, described material be for
Iron wire cord strip or the fibre curtain tape of tire is manufactured in tire industry.For processing, launch volume
Material, is cut with an angle, then splices, and guiding is by production process and in machinery equipment end secondary volume again
Rise.Winding is carried out by means of coiler device, and this coiler device is also commonly referred to as " winding station ".
Coiler device includes the take-up roll rotating by drive motor, so that winding band.Band passes through
The preposition backing roll in this take-up roll or roll segment conveying.In winding, band is generally and intermediate layer band one
Play winding, this intermediate layer band is thin film, linen etc. and defines intermediate layer, described intermediate layer is separately
Each layer volume of viscosity band.Stop the bonding of viscosity band by intermediate layer.Intermediate layer tape wrapping arrives
On the roller of intermediate layer, described intermediate layer roller equally rotatably supports.And parallel to band conveying.
But in winding, can be relatively difficult when must wind two tape layer simultaneously.Especially can be
During winding, great majority form fold in the band of intermediate layer.
Content of the invention
Therefore, the technical problem to be solved in the present invention is: proposes one kind with respect to heretofore known winding
The improved coiler device of device is to realize more accurately winding.
In order to solve this technical problem, the coiler device for aforementioned type proposes according to the present invention: sets
There is the testing equipment of the actual diameter having the band of winding and the take-up roll of intermediate layer band for detection band,
It is provided with the actual diameter based on the take-up roll detecting and control drive motor to set rotary speed
Control device, is provided with the another of the actual diameter of the intermediate layer roller of intermediate layer band carrying winding for detection
One testing equipment, wherein can control braking equipment to be allowed to the reality of based intermediate layer roller by control device
Diameter sets the rotary speed of intermediate layer roller.
The feature of the coiler device according to the present invention is testing equipment, and described testing equipment had both detected winding
Roller also detects the centre together with winding for the intermediate layer roller together with the band of winding and the actual diameter of intermediate layer band
The actual diameter of layer band.Continuously the corresponding roller diameter being continually changing during winding process is examined
Survey.The diameter of take-up roll increases, and the diameter of intermediate layer roller reduces.Certainly, the diameter of take-up roll is bright
Faster, because two bands are in this take-up roll, and only one band is from intermediate layer roller for aobvious increase
Pull-out.According to the present invention, continuously detect diameter.Based on a determination that diameter value take-up roll driving
Device side is controlled that is to say, that can be based on the reality detecting by corresponding control device
Diameter control drive motor, thus the rotary speed related to diameter of regulation can be set out.Same with this
Shi Di, the braking equipment being associated with intermediate layer roller is controlled by control device, and described control device is permissible
It is the identical control device also controlling drive motor.Here, based on the actual diameter value control detecting
Braking equipment processed.The non-active driving of intermediate layer roller itself, but rotate freely, that is, pass through in pull-out
Between band rotation.Here, braking equipment is used for it is stipulated that or adjusting the rotary speed of intermediate layer roller, root
According to the present invention, this braking equipment equally can be based on diameter control.Thereby determine that, intermediate layer band is all the time
Tensile force by means of regulation does not move towards take-up roll, that is, sagging or do not relax, described sagging or loose
Speed to lead to form fold in winding.
In a word from there through control two impact respective rollers rotary works element, that is, drive motor and
Braking equipment, the actual diameter (continuously detecting this diameter) based on the roller accordingly attached troops to a unit, realize pole
Its accurate winding process.
It may be stipulated that: being used for detecting the testing equipment bag of actual diameter in an improvement project of the present invention
Include the actual rotation speed for determining take-up roll and intermediate layer roller or actual speed and prop up for determining
The actual rotation speed of runner or the device of actual speed；Control device be based on determined by take-up roll and
The actual rotation speed of the actual rotation speed of intermediate layer roller or actual speed and backing roll or reality turn
The actual diameter to determine take-up roll and intermediate layer roller for the known constant diameter of speed and backing roll.Root
According to this design of the present invention, diameter is determined indirectly, this pass through according to determine take-up roll and in
The rotary speed of the determination of the actual rotation speed of interbed roller or actual speed and backing roll or rotating speed come
Determine corresponding diameter to realize.The so known constant diameter of backing roll and take-up roll or centre
The business of the actual diameter of layer roller corresponds to actual rotation speed or the actual speed of take-up roll or intermediate layer roller
With the actual rotation speed of backing roll or the business of actual speed, that is,
Wherein
dt=supporting roller diameter (constant),
dw=winding roller diameter (change),
dz=intermediate layer roller diameter (changes),
ntThe actual rotation speed of=backing roll or actual speed,
nwThe actual rotation speed of=take-up roll or actual speed,
nzThe actual rotation speed of=intermediate layer roller or actual speed.
Therefore, if continuously detecting actual rotation speed or the actual speed of related roller, can root
Determine the actual accordingly straight of take-up roll or intermediate layer roller according to constant diameter known to backing roll
Footpath.According to determined by actual diameter correspondingly control drive motor or braking equipment.
Here, corresponding actual rotation speed or actual speed can directly or indirectly detect, i.e. example
As detected by pulse (impulse), described pulse is showed only as actual rotation speed or actual speed
Measure.It is, of course, envisaged that corresponding parameter d of direct detectionwAnd dz.
A kind of possible scheme of indirect detection speed or rotating speed proposes, take-up roll, intermediate layer roller and/
Or the sensor element of cincture is disposed with backing roll, it is that sensor element has been respectively allocated position and fixes
Signal generating element, described signal generating element activated by sensor element in each turn and letter
Number send to control device, described control device is configured to be determined according to the signal providing real accordingly
Border rotary speed or actual speed.Therefore, in each turn of respective rollers, provide phase to control device
Answer a signal or pulse, described control device determines rotation speed according to the signal that time per unit reaches
Degree or rotating speed.
Can be that described sensor element is cam for this, described signal generating element is directly by convex
The maker that wheel activates, this maker sends a pulse or signal and sets to control when activateding every time
Standby.Alternatively, signal generating element can be the sensing element of the sensor implementing non-contact detection,
Such as ultrasonic sensor, laser sensor or Hall element.This sensing element can have accordingly
The geometry mated with take-up roll or due to its material behavior etc. and sensor collective effect
, the element being integrated in roller.
Alternative as aforementioned detection scheme, testing equipment can include the reality of direct detection take-up roll
The sensor device of the actual diameter of diameter and intermediate layer roller.Here, sensor device can wrap respectively
Include laser sensor or ultrasonic sensor, described laser sensor or ultrasonic sensor detection winding
Band and intermediate layer band surface.Here, directly scanning corresponding band by means of corresponding sensor
Material surface.
As the alternative of indirect detection actual rotation speed or actual speed it is contemplated that direct detection
These parameters.For this reason, can be assigned in described winding for take-up roll, intermediate layer roller and/or backing roll
The measurement wheel run on roller, intermediate layer roller and backing roll, described measurement wheel is sent out signal in each turn
Deliver to control device, described control device determines corresponding actual rotation speed according to the signal being provided
Or actual speed.Here, the rotary speed of measurement wheel or rotating speed are used for determining the actual rotation of respective rollers
Rotary speed or actual speed.Measurement wheel is certainly on the band in take-up roll or from intermediate layer
Move on the intermediate layer band of roller pull-out, because the rotary speed of the fixing measurement wheel in position depends on accordingly
The corresponding diameter of roller.Because backing roll has constant diameter, measurement wheel can be arranged in
On the optional position of backing roll, to determine the parameter for backing roll.
In a modification of the present invention scheme, control device can based on determined by take-up roll reality
Border diameter and the information with regard to the actual fed speed of band to take-up roll determine the control for drive motor
Parameter processed.That is, in order to be controlled or in order to determine control parameter, also extraly consider band
The actual fed speed of material.Additionally, control device can based on determined by intermediate layer roller actual straight
The information of footpath and the actual braking force with regard to braking equipment or actual control parameter determine for braking set
Standby control parameter.Here, actual braking force or actual control parameter be also additionally employed to finally true
Determine braking equipment control parameter.
It may be found that the intermediate layer band from the pull-out of intermediate layer roller laterally omits wherein during winding work
Stagger with viscosity band.This is because intermediate layer band extends to take-up roll through one or more slewing rollers,
And because the breadth through roller guiding has the tendency moving from track, will there is this staggering.
In order to compensate this effect, according to invention provides for, can be along the conveying side perpendicular to intermediate layer band
To direction so that intermediate layer roller is moved.I.e. possible with respect to viscosity band if there is intermediate layer band
Dislocation, then this dislocation can be compensated by mobile intermediate layer roller.To this end it is advantageous that be provided with for
Detect that the rim detection of the position of at least one longitudinal edge of the intermediate layer band running to take-up roll sets
Standby, wherein can be controlled based on the marginal position detecting makes the drive motor of intermediate layer roller movement.Borrow
Help rim detection equipment and continuously detect one, the preferably marginal position of two intermediate layer belt edge.
If the dislocation with respect to contrast position is obtained by this detection, by correspondingly adjusting or can move
Intermediate layer roller is compensating this dislocation.The viscosity band of input take-up roll can also be detected if necessary for this
Marginal position, such that it is able to associate corresponding edge position information.
For rim detection, rim detection equipment can include the optical sensing at least one detection edge
Device or camera, its information is processed by corresponding control device, and described control device is also controlled if necessary
Drive motor processed is so that intermediate layer roller moves.As described, when can not be accordingly big by means of having
During common two edges of photograph machine testing of little image capturing area, it is preferably provided with two this biographies
Sensor or photographing unit are used for detecting strip edge opposite each other.
In addition to coiler device itself, the invention still further relates to a kind of method for running coiler device,
Described coiler device is used for the band that winding is made up, especially steel wire curtain tape or fiber of cohesive material
Cord strip, described coiler device includes: by the take-up roll of drive motor rotation driving, is arranged on this
At least one backing roll of take-up roll upstream and intermediate layer roller, band to be spooled passes through this backing roll
Move to take-up roll, intermediate layer band is wound with this intermediate layer roller, described intermediate layer band is in strip coil
Around when be drawn out and be winding in take-up roll between the layer of described band as intermediate layer, wherein set
There is the braking equipment of the speed for affecting intermediate layer roller.The feature of the method according to the invention is to borrow
Help the actual diameter that testing equipment detects the band together with winding for the take-up roll and intermediate layer band, wherein control
The actual diameter based on the take-up roll detecting for the control equipment controls drive motor to set rotary speed, with
And detected the actual diameter of the intermediate layer roller intermediate layer band together with winding by means of testing equipment, by controlling
The actual diameter that equipment controls braking equipment to be allowed to based intermediate layer roller sets the rotation speed of intermediate layer roller
Degree.
It can be stated that take-up roll is detected by means of determination equipment by testing equipment in an improvement project
With the actual rotation speed of intermediate layer roller or actual speed and by means of determining that equipment detects backing roll
Rotary speed or rotating speed, control device based on a determination that take-up roll and intermediate layer roller actual rotation speed
Or the actual rotation speed of actual speed and backing roll or actual speed and backing roll is known constant
Diameter determine take-up roll and the actual diameter of intermediate layer roller.
In addition it is also contemplated that being respectively disposed with take-up roll, intermediate layer roller and/or backing roll
The sensor element of cincture, is that sensor element is respectively allocated the fixing signal generating element in position,
Described signal generating element is activated by sensor element and transmits the signal to control in each turn and sets
Standby, described control device determines corresponding actual rotation speed or actual speed according to the signal providing
Signal generating element can be by form for cam the maker that directly activates of sensor element.
Alternatively, signal generating element can be the sensing element of the sensor implementing non-contact detection, example
As ultrasonic sensor, laser sensor or Hall element.
Detect the alternative of rotary speed or rotating speed as by sensor element and signal generating element, can
Think that take-up roll, intermediate layer roller and/or backing roll are assigned in described take-up roll, intermediate layer roller and supporting
The measurement wheel run on roller, described measurement wheel transmits the signal to control device in each turn, described
Control device determines corresponding actual rotation speed or actual speed according to the signal being provided.
Alternative, the reality of the actual diameter of take-up roll and intermediate layer roller as aforementioned detection working method
Diameter is by means of corresponding sensor device direct detection.To this end it is possible to use, including laser respectively
Sensor or the sensor device of ultrasonic sensor, described laser sensor or ultrasonic sensor detection
The band of winding and the surface of intermediate layer band.
In an improvement project of methods described it can be stated that control device be based on determined by take-up roll
Actual diameter and determine for drive motor with regard to the information of the actual fed speed of band to take-up roll
Control parameter, and based on determined by the actual diameter of intermediate layer roller and the reality with regard to braking equipment
The information of border brake force or actual control parameter determines the control parameter for braking equipment.
Additionally, intermediate layer roller can move along the direction of the conveying direction perpendicular to intermediate layer band, so that
Can compensate for intermediate layer band to avoid with respect to the possible lateral dislocation of viscosity band and in this way
Wrap around error.
Here, can be by means of the detection of rim detection equipment towards in take-up roll motion according to this method
The position of at least one longitudinal edge of interbed band, is wherein controlled based on the marginal position detecting and causes
The drive motor of the movement of intermediate layer roller.
Rim detection equipment can be excellent using the optical pickocff at least one detection edge or photographing unit
Two are selected to detect the sensor at edge opposite each other or photographing unit.
Brief description
The further advantage that obtains the present invention by the embodiment being described below and with reference to the accompanying drawings and thin
Section.In accompanying drawing:
Fig. 1 is coiler device according to the present invention schematic diagram in the first operating position；
Fig. 2 is coiler device in Fig. 1 schematic diagram in the second operating position；
Fig. 3 is coiler device in Fig. 1 together with extra strip edge testing equipment and movable intermediate layer
The schematic diagram of roller；
Fig. 4 is the top view of the coiler device according to Fig. 3；
Fig. 5 is the former of the testing equipment for explaining the actual diameter determining take-up roll and intermediate layer roller
Reason figure；
Fig. 6 is for explaining the drive determining for take-up roll and intermediate layer roller according to the first embodiment
The flow chart of the control parameter of dynamic motor and braking equipment；And
Fig. 7 is to be determined for drive motor and braking equipment according to the second embodiment for explaining
The flow chart of control parameter.
Specific embodiment
Fig. 1 illustrates the coiler device 1 according to the present invention, and described coiler device is used for locating reason viscosity material
Expect the band 2 made, especially iron wire cord strip or fibre curtain tape.Described coiler device includes rolling up
Around roller 3 and intermediate layer roller 4, intermediate layer band 5 is on the roller of intermediate layer.Viscosity band 2 passes through bag
Include the roller unit 6 of multiple backing rolls 7 from the winding 8 being produced by winding control device out by towards
Take-up roll 3 guides.Take-up roll 3 includes drive motor 9, i.e. active rotation.
Meanwhile, from intermediate layer roller 4 uncoiling, it passes through the same court of multiple slewing rollers 10 to intermediate layer band 5
Take-up roll 3 motion and wound together with band 2.There is intermediate layer band between each tape layer,
Thus band 2 will not bond.When this intermediate layer band is drawn in by powered take-up roll 3, middle
Layer enters only by the pulling force being applied on intermediate layer band 5 with 5 pull-out or the rotation of intermediate layer roller 4
OK.In order to all the time intermediate layer band 5 is maintained in the tensile force of regulation, it is provided with braking equipment 11,
This braking equipment is the braking equipment of aerobraking equipment or electromechanical.The braking equipment of electromechanical is one
Plant drive motor, but so control this drive motor, that is, drive motor makes intermediate layer roller be decelerated to rule
Fixed speed.The control device 12 of higher level is passed through in the work of drive motor 9 and braking equipment 11,
Preferably can memory program control device controlling.
Fig. 1 is shown in coiler device 1 when winding process starts that is to say, that in take-up roll 3
Also do not wind band, but two bands 2 and 5 are just connected with.Therefore visible take-up roll 3
Diameter is minimum, and the diameter including the intermediate layer roller 4 of intermediate layer band 5 of winding is maximum.
With winding work carrying out, diameter proportion change that is to say, that take-up roll 3 or winding
The diameter of strip coil substantially increases, and referring to Fig. 2, and the diameter of intermediate layer roller 4 is obviously reduced.Due to
The diameter of this change, the corresponding rotary speed of roller 3 and 4 necessarily changes, therefore in control device 12
Aspect, because control parameter is related to diameter, must continuously recalculate for driving
Motor 9 and the control parameter of braking equipment 11.This hereafter will be discussed.
The embodiment that Fig. 3 illustrates the coiler device 1 according to the present invention, this coiler device corresponds to figure
1 coiler device.The intermediate layer roller 4 being also equipped with take-up roll 3 and including intermediate layer band 5, in the middle of this
Layer band is wound up in take-up roll 3 together with viscosity band 2.But in this design, intermediate layer
Roller 4 can move that is to say, that it can be along its rotary shaft along perpendicular to the direction of band conveying direction
Motion.For this reason, intermediate layer roller 4 is arranged on support 13, this support can pass through linear guiding device
14 motions, are provided with corresponding drive motor 15 or servo drive for this.
In addition it is provided with rim detection equipment 16, for example, see Fig. 4, described rim detection equipment includes
Two sensors 17, described sensor is used for detecting the position of the strip edge 18 of intermediate layer band 5.
If proving the side with respect to viscosity band 2 for the edge 18 of intermediate layer band in the range of this rim detection
There is dislocation in edge 19, then can determine corresponding parameter by control device 12, can be grasped by this parameter
Control drive motor 15, with mobile intermediate layer roller 4 or support 13 as shown in Fig. 4 double-head arrow p.Logical
Cross this mode and can compensate edge dislocation.
Fig. 5 illustrates the schematic diagram of the detection for explaining important parameter or information, described parameter or letter
Cease the control parameter for determining drive motor 9 or braking equipment 11.Described control device 12 is inspection
A part for measurement equipment, determines the actual straight of take-up roll 3 and intermediate layer roller 4 by this testing equipment
Footpath.
For this reason, be assigned actual rotation speed or the actual speed for determining take-up roll for take-up roll 3
Equipment 20.Correspondingly, it is that intermediate layer roller 4 is assigned the actual rotation speed for determining take-up roll
Or the equipment 21 of actual speed.Finally, it is backing roll 7 (before being preferably connected directly between take-up roll 3
Backing roll) be equally assigned with for determining the actual rotation speed of backing roll or the equipment of actual speed
22.
It is the sensor element 23 of cam that equipment 20 includes being arranged in form in take-up roll 3, and shape
Formula is the signal generating element 24 of maker, and in each turn of take-up roll 3, this maker passes through sensing
Device element 23, that is, cam directly manipulate.This signal generating element 24, that is, maker is corresponding signal
The quantity sending the signal being reached to control device 12, described control device by time per unit determines volume
Actual speed around roller.
Correspondingly, equipment 21 includes the sensor element 25 that form is cam, and form is to generate
The signal generating element 26 of device.That is, and intermediate layer sensor element 25 is fixed on intermediate layer roller 5,
Roller rotates and manipulation signal generating device 26 in each turn together, i.e. maker.In each manipulation,
Signal generating element 26 sends a signal to control device 12, and this control device is true according to the signal reaching
Determine the actual rotation speed of intermediate layer roller 5.
Equip backing roll 7 in the same manner.Equally secure the sensor unit that form is cam thereon
Part 27, this sensor element rotates together with backing roll.It is also provided with the signal that form is maker to send out
Raw element 28, this maker is directly manipulated by sensor element 27 again.In each manipulation, it is same
Sample transmits the signal to control device 12, and this control device thus detects the actual rotation speed of backing roll 7
Degree.As the alternative of corresponding actual rotation speed detection it is also possible to determine actual speed.
The actual rotation speed being detected according to this or the known perseverance of actual speed and backing roll 7
Fixed and constant diameter value is it is achieved that continuously determine the actual diameter of take-up roll (hereinafter referred to as
dw), and actual diameter (the hereinafter referred to as d of intermediate layer rollerz).Following relations are suitable for:
Wherein
dt=supporting roller diameter (constant),
dw=winding roller diameter (change),
dz=intermediate layer roller diameter (changes),
ntThe actual rotation speed of=backing roll or actual speed,
nwThe actual rotation speed of=take-up roll or actual speed,
nzThe actual rotation speed of=intermediate layer roller or actual speed.
Because being continuously present the reality of backing roll 7, take-up roll 3 and intermediate layer roller 4 in control device
Border rotary speed or actual speed are it is possible to calculate take-up roll 3 or centre respectively according to above-mentioned formula
The actual diameter of layer roller 4.Corresponding formula respectively can be according to dwOr dzSolve.
Known actual diameter according to take-up roll 3 and intermediate layer roller 4 and the strip coil of its winding, control
Control equipment 12 can determine the corresponding control parameter for drive motor 9 and braking equipment 11.
Can be from the exemplary flow chart obtaining for determining this control parameter of Fig. 6.Figure 6 illustrates volume
Around roller 3, intermediate layer roller 4 and backing roll 7.There is unit by including corresponding sensor element and signal
The corresponding equipment 20,21 and 22 of part determines corresponding signal, and described signal is for actual rotation
Speed or the parameter of actual speed, wherein utilize s in figure 6w(=take-up roll signal), sz(=
Intermediate layer roller signal) and st(=backing roll signal) indicates these signals.
Therefore in control device 12 aspect here according to above-mentioned formula in corresponding determining module 29,30
The described signal of middle process, thus export the actual straight of corresponding take-up roll in the exit of module 29,30
Footpath dwAnd the actual diameter d of intermediate layer rollerz.
Corresponding actual diameter is supplied to other computing module 31 and 32, described calculating mould
Block is used for determining drive motor 9 and the corresponding control parameter of braking equipment 11.It is being supplied to actual diameter
dwComputing module 31 in also provide be related to actual window of web velocities, i.e. the instantaneous transporting velocity of band 2
Information, described actual window of web velocities is with vbRepresent.For example, this actual window of web velocities is passed through suitably
Testing equipment detects or the reality by backing roll 7 at corresponding, the preposition position in take-up roll 3
Rotary speed or actual speed derive and are supplied to control device 12.Based on information dwAnd vbDetermine
One control parameter, described control parameter is used for controlling drive motor 9, thus this drive motor can phase
Diameter adjustment rotary speed should be based in ground.
There is provided diameter value d for computing module 32z.Here is also provided that and is related to by braking equipment 11
The information of the instantaneous actual braking force applying, this information is in figure 6 with fzRepresent.This information can be
The control parameter having been given by, using described control parameter manipulate braking equipment 11, i.e. such as motor,
Or this information can be the information of other predetermined brake power.Processing costs d in computing module 32zWith
fz, to determine the control parameter related for the diameter of regulating brake force, by this brake force actively
Ground braking intermediate layer roller 4, to keep band tensile force.This control parameter here is supplied to braking and sets
Standby 11, then manipulate described braking equipment whereby.
Certainly continuously determine corresponding control parameter, because corresponding roller diameter is during winding work
Necessarily constantly change, thus needing continuous renewal control parameter.
Fig. 7 finally illustrates a kind of embodiment, wherein direct detection diameter dwAnd dz, do not need to count
Calculate.When for example corresponding testing equipment 20 and 21 is direct by ultrasonic sensor or laser sensor
Detect corresponding roller diameter value when, achievable this point.Corresponding ultrasonic sensor or laser
Sensing station is fixedly arranged and is directed at corresponding strip coil.Along with winding work, strip coil
Lateral surface necessarily changes to the distance of corresponding sensor, and it diminishes in the case of take-up roll 3, because
Diameter for take-up roll increases, and it increases in the case of intermediate layer roller 4, because its winding diameter
Reduce.Directly carry out diameter detection.Corresponding value dwAnd dzIt is provided to corresponding calculating mould again
Block 31 and 32, value described in described computing module utilizes information v againbOr fzProcess, to determine
Corresponding control parameter for drive motor 9 or braking equipment 11.
Additionally, the band length of winding can also be detected at control device 12 aspect.This can according to for
The actual rotation speed of backing roll 7 detection or actual speed are carried out.Because its diameter is constant, its
Actual rotation speed or its rotating speed are the directly measurings of band length therethrough.Then along with backing roll
Each turn of 7 has guided the strip sections of specific (length) towards take-up roll.
Claims (26)
1. a kind of particularly steel wire curtain tape or fiber of the band for winding cohesive material
The coiler device of cord strip, described coiler device includes: by the volume of drive motor rotation driving
Around roller, at least one backing roll of being arranged on this take-up roll upstream and intermediate layer roller, band to be spooled
Material is moved to take-up roll by this backing roll, is wound with intermediate layer band on this intermediate layer roller, described in
Interbed band strip coil around when be drawn out and be winding to volume as intermediate layer between the layer of described band
On roller, the braking equipment being provided with speed for affecting intermediate layer roller is it is characterised in that set
Have and have the actual straight of the band (2) of winding and the take-up roll (3) of intermediate layer band (5) for detection band
Footpath (dw) testing equipment, be provided with based on the actual diameter (d detectingw) control driving horse
Reach (9) and be additionally operable to detection and carry to set the control device (12) of rotary speed, described testing equipment
Actual diameter (the d of the intermediate layer roller (4) of intermediate layer band (5) of windingz), wherein can be by controlling
Equipment (12) controls braking equipment (11) to be allowed to the actual diameter (d of based intermediate layer roller (4)z)
Set the rotary speed in intermediate layer roller (4).
2. coiler device according to claim 1 is it is characterised in that be used for detecting that reality is straight
The testing equipment in footpath includes the actual rotation speed for determining take-up roll (3) and intermediate layer roller (4)
(nw、nz) or actual speed and be used for determining the actual rotation speed (n of backing roll (7)t)
Or the device (20) of actual speed；Described or arbitrary control device (12) winds determined by being based on
Roller (3) and the actual rotation speed (n of intermediate layer roller (4)w、nz) or actual speed and supporting
Actual rotation speed (the n of roller (7)t) or actual speed and backing roll (7) is known constant
Diameter (dt) determining the actual diameter (d of take-up roll (3) and intermediate layer roller (4)w、dz).
3. coiler device according to claim 2 it is characterised in that take-up roll (3),
The sensor element (23,25,27) of cincture is disposed with intermediate layer roller (4) and/or backing roll (7),
It is respectively allocated the fixing signal generating element (24,26,28) in position for sensor element, described
Signal generating element is activated and signal (s by sensor element (23,25,27) in each turnw、
sz、st) send to control device (12), described control device is configured to according to the signal providing
Determine corresponding actual rotation speed (nw、nz、nt) or actual speed.
4. coiler device according to claim 3 is it is characterised in that described sensor element
(23,25,27) are cams, and described signal generating element (24,26,28) is directly by cam
The maker activating.
5. coiler device according to claim 3 it is characterised in that signal generating element (24,
26th, 28) be implement non-contact detection sensor sensing element (23,25,27).
6. coiler device according to claim 5 is it is characterised in that described sensor is super
Sonic sensor, laser sensor or Hall element.
7. coiler device according to claim 2 it is characterised in that for take-up roll (3),
Intermediate layer roller (4) and/or backing roll (7) are assigned the measurement wheel run thereon, described measurement wheel
Transmit the signal to control device (12) in each turn, described control device is according to the letter being provided
Number determine corresponding actual rotation speed or actual speed.
8. coiler device according to claim 1 is it is characterised in that described testing equipment bag
Include the actual diameter of direct detection take-up roll (3) and the sensor of the actual diameter of intermediate layer roller (4)
Device.
9. coiler device according to claim 8 is it is characterised in that described sensor device
Including laser sensor or ultrasonic sensor, described laser sensor or ultrasonic sensor detection are rolled up
Around band (2) and intermediate layer band (5) surface.
10. the coiler device according to aforementioned any one of claim sets it is characterised in that controlling
Standby (12) be based on determined by take-up roll (3) actual diameter (dw) and with regard to band (2) extremely
Actual fed speed (the v of take-up roll (3)b) information determine the control for drive motor (9)
Parameter and the actual diameter (d of intermediate layer roller (4) determined by being based onz) and with regard to braking equipment (11)
Actual braking force (fz) or the information of actual control parameter determine for braking equipment (11)
Control parameter.
11. according to coiler device in any one of the preceding claims wherein it is characterised in that can edge
And make intermediate layer roller (4) mobile perpendicular to the direction of the conveying direction of intermediate layer band (5).
12. coiler devices according to claim 11 are it is characterised in that be provided with for detecting
The position of at least one longitudinal edge (18) of the intermediate layer band (5) running to take-up roll (3)
Rim detection equipment (16), wherein can be controlled based on the marginal position detecting makes intermediate layer roller (4)
The drive motor (15) of movement.
13. coiler devices according to claim 12 are it is characterised in that rim detection equipment
(16) optical pickocff (17) or the camera of at least one detection edge (18) are included, preferably
Ground, rim detection equipment include two detection sensors (17) at edge (18) opposite each other or
Photographing unit.
A kind of 14. methods for running coiler device, this coiler device is used for winding cohesive material system
Band particularly steel wire curtain tape or fibre curtain tape coiler device, described winding dress
Put including: by the take-up roll of drive motor rotation driving, be arranged at least the one of this take-up roll upstream
Individual backing roll and intermediate layer roller, band to be spooled is moved to take-up roll, at this by this backing roll
Intermediate layer band is wound with the roller of intermediate layer, described intermediate layer band strip coil around when be drawn out and as in
Interbed is winding in take-up roll between the layer of described band, and wherein the speed of intermediate layer roller can be passed through
Braking equipment come to affect it is characterised in that detected by means of testing equipment with winding band and
The actual diameter of the take-up roll of intermediate layer band, wherein control device are controlled based on the actual diameter detecting
The reality to set rotary speed, to the intermediate layer roller (4) of the intermediate layer band with winding for the drive motor
Diameter is detected, wherein controls braking equipment to be allowed to the reality of based intermediate layer roller by control device
Diameter sets the rotary speed of intermediate layer roller.
15. methods according to claim 14 it is characterised in that by testing equipment by
In determine equipment detect the actual rotation speed of take-up roll and intermediate layer roller or actual speed and by means of
Determine that equipment detects the rotary speed of backing roll or rotating speed, described or arbitrary control device based on a determination that
The actual rotation speed of take-up roll and intermediate layer roller or the actual rotation speed of actual speed and backing roll
Or the known constant diameter of actual speed and backing roll determines take-up roll and the reality of intermediate layer roller
Diameter.
16. methods according to claim 15 are it is characterised in that in take-up roll, intermediate layer
The sensor element of cincture is respectively disposed with roller and/or backing roll, is that sensor element has been respectively allocated
The fixing signal generating element in position, described signal generating element is caused by sensor element in each turn
Move and send a signal to control device, described control device determines according to the signal providing corresponding
Actual rotation speed or actual speed.
17. methods according to claim 16 are it is characterised in that as signal generating element
Using by form for cam the maker that directly activates of sensor element.
18. methods according to claim 16 are it is characterised in that as signal generating element
Sensing element using the sensor implementing non-contact detection.
19. methods according to claim 18 are it is characterised in that described sensor is ultrasonic
Wave sensor, laser sensor or Hall element.
20. methods according to claim 15 are it is characterised in that be take-up roll, intermediate layer
Roller and/or backing roll are assigned the measurement wheel run thereon, and described measurement wheel is in each turn signal
Send to control device (12), described control device determines actual accordingly according to the signal being provided
Rotary speed or actual speed.
21. methods according to claim 14 are it is characterised in that the reality of take-up roll (3)
The actual diameter of diameter and intermediate layer roller (4) is by means of respective sensor device direct detection.
22. methods according to claim 21 are it is characterised in that described sensor device bag
Include laser sensor or ultrasonic sensor, described laser sensor or ultrasonic sensor detection winding
Band (2) and intermediate layer band (5) surface.
23. methods according to any one of claim 14-22 set it is characterised in that controlling
Standby based on determined by the actual diameter of take-up roll and the actual fed speed with regard to band to take-up roll
Information determine for drive motor control parameter and based on determined by intermediate layer roller actual diameter
Determine for braking equipment with the information of the actual braking force with regard to braking equipment or actual control parameter
Control parameter.
24. methods according to any one of claim 14-23 are it is characterised in that along hanging down
Directly intermediate layer roller is made to move in the direction of the conveying direction of intermediate layer band.
25. methods according to claim 24 are it is characterised in that by rim detection equipment
The position of at least one longitudinal edge of the intermediate layer band (5) running to take-up roll (3) is examined
Survey, wherein, based on the marginal position control action detecting in the drive motor of intermediate layer roller movement.
26. methods according to claim 25 are it is characterised in that rim detection equipment includes
The optical pickocff at least one detection edge or camera are it is preferable that rim detection equipment includes two
The individual detection sensor at edge opposite each other or photographing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424683.8A CN106348082B (en) | 2015-07-17 | 2015-07-17 | For the coiler device and its operation method of the band for winding cohesive material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510424683.8A CN106348082B (en) | 2015-07-17 | 2015-07-17 | For the coiler device and its operation method of the band for winding cohesive material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106348082A true CN106348082A (en) | 2017-01-25 |
| CN106348082B CN106348082B (en) | 2018-04-10 |
Family
ID=57842573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510424683.8A Active CN106348082B (en) | 2015-07-17 | 2015-07-17 | For the coiler device and its operation method of the band for winding cohesive material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106348082B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108502594A (en) * | 2018-03-30 | 2018-09-07 | 萨驰华辰机械(苏州)有限公司 | A kind of material unwinding equipment and material lead out speed adjusting method |
| CN112166337A (en) * | 2018-04-24 | 2021-01-01 | 韦巴斯托股份公司 | Sensor device comprising a cover element and method for producing a cover element |
| CN113998506A (en) * | 2021-11-11 | 2022-02-01 | 山东银宝轮胎集团有限公司 | Tire rubber sheet coiling mechanism |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0295660A (en) * | 1988-09-29 | 1990-04-06 | Fuji Photo Film Co Ltd | Winder coil diameter calculating method |
| US6315023B1 (en) * | 1999-04-30 | 2001-11-13 | Saxon, Inc. | Card manufacturing machine assembly |
| CN101045504A (en) * | 2006-03-21 | 2007-10-03 | 得克斯马格贸易有限公司 | Device for controlling material bands side offset |
| CN202518872U (en) * | 2012-03-14 | 2012-11-07 | 桂林中昊力创机电设备有限公司 | Trolley reeling device for wirecord fabric |
| CN204150744U (en) * | 2014-03-11 | 2015-02-11 | 卡尔欧根菲舍尔有限公司 | For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding |
| CN204847560U (en) * | 2015-07-17 | 2015-12-09 | 卡尔欧根菲舍尔有限公司 | A take -up device for coiling strip of cohesive material system |
-
2015
- 2015-07-17 CN CN201510424683.8A patent/CN106348082B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0295660A (en) * | 1988-09-29 | 1990-04-06 | Fuji Photo Film Co Ltd | Winder coil diameter calculating method |
| US6315023B1 (en) * | 1999-04-30 | 2001-11-13 | Saxon, Inc. | Card manufacturing machine assembly |
| CN101045504A (en) * | 2006-03-21 | 2007-10-03 | 得克斯马格贸易有限公司 | Device for controlling material bands side offset |
| CN202518872U (en) * | 2012-03-14 | 2012-11-07 | 桂林中昊力创机电设备有限公司 | Trolley reeling device for wirecord fabric |
| CN204150744U (en) * | 2014-03-11 | 2015-02-11 | 卡尔欧根菲舍尔有限公司 | For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding |
| CN204847560U (en) * | 2015-07-17 | 2015-12-09 | 卡尔欧根菲舍尔有限公司 | A take -up device for coiling strip of cohesive material system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108502594A (en) * | 2018-03-30 | 2018-09-07 | 萨驰华辰机械(苏州)有限公司 | A kind of material unwinding equipment and material lead out speed adjusting method |
| CN108502594B (en) * | 2018-03-30 | 2020-02-11 | 萨驰华辰机械(苏州)有限公司 | Material unwinding device and material unwinding speed adjusting method |
| CN112166337A (en) * | 2018-04-24 | 2021-01-01 | 韦巴斯托股份公司 | Sensor device comprising a cover element and method for producing a cover element |
| CN113998506A (en) * | 2021-11-11 | 2022-02-01 | 山东银宝轮胎集团有限公司 | Tire rubber sheet coiling mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106348082B (en) | 2018-04-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201372137Y (en) | Winding device and textile machine with same | |
| US6886772B2 (en) | Web splicing method and web splicing apparatus | |
| EP0180901A2 (en) | Laminating device with longitudinal and lateral stretch control | |
| CN106348082A (en) | Winding device for winding strips made of viscous material and the operation method thereof | |
| CN210763411U (en) | Winding mechanism for controlling and precisely measuring winding diameter at equal intervals | |
| CN107298334A (en) | A kind of coiled material deviation correcting device | |
| CN106400455A (en) | Ultrasonic edge sealing and cutting machine with automatic drafting and video error correction functions and application method thereof | |
| RU2019103711A (en) | SANITARY PAPER PROCESSING LINE AND METHOD | |
| CN103327943A (en) | Device and method for reducing thickness of absorber | |
| CN105151875A (en) | Knit fabric measurement machine | |
| CN206645608U (en) | A kind of even tension force floating cloth storage machine | |
| CN104338752B (en) | A kind of length control method during Varying-thickness rolling | |
| CN203283928U (en) | Control mechanism for stabilizing rolling tension force | |
| CN204508362U (en) | Tentering machine unreels paves mechanism | |
| TWI557058B (en) | Tension controlling device | |
| KR101741494B1 (en) | Method and device for winding a metal strip | |
| CN204847560U (en) | A take -up device for coiling strip of cohesive material system | |
| CN1156621C (en) | Machine for producing wound laps | |
| CN108584511B (en) | Metallized film cuts machine control system | |
| CN109068720A (en) | By the winding of webs for the tobacco-containing material that homogenizes at the method and apparatus of bobbin | |
| CN103910243B (en) | A kind of variable-ratio feeding unit of constant tension | |
| CN208162299U (en) | A kind of velocity close-loop control equipment of wire rod multiple tracks rolling | |
| CN106865325A (en) | A kind of coating machine tension force and velocity-measuring system | |
| EP1773701B1 (en) | A method in a reel-up and a reel-up | |
| CN210821020U (en) | Tension control device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |