CN204150744U - For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding - Google Patents

For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding Download PDF

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Publication number
CN204150744U
CN204150744U CN201420217032.2U CN201420217032U CN204150744U CN 204150744 U CN204150744 U CN 204150744U CN 201420217032 U CN201420217032 U CN 201420217032U CN 204150744 U CN204150744 U CN 204150744U
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China
Prior art keywords
volume
interlayer
winding
reel system
implementation
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CN201420217032.2U
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Chinese (zh)
Inventor
R·克勒纳
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Karl Eugen Fischer GmbH
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Karl Eugen Fischer GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/0326Controlling transverse register of web by moving the unwinding device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/413Supporting web roll
    • B65H2301/4135Movable supporting means
    • B65H2301/41352Movable supporting means moving on linear path (including linear slot arrangement)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4143Performing winding process
    • B65H2301/41432Performing winding process special features of winding process
    • B65H2301/414324Performing winding process special features of winding process involving interleaf web/sheet, e.g. liner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/93Tyres

Abstract

The utility model relates to a kind of reel system for being wound up into together with the interlayer width of parallel guiding by the cord strip of gluing on material volume, it comprises: for the wind2 of cord strip, and this wind2 is with the holding element for rotating support ground, removably receiving material volume; For driving the CD-ROM drive motor of material volume; Adjacent layout, for the expanding unit of interlayer, this expanding unit is with for rotating support ground, the holding element being removably received through the interlayer volume of interlayer width winding; And the CD-ROM drive motor for driving interlayer to roll up, wherein, can produce braking torque on interlayer volume by expanding unit, this braking torque reacts on the winding process of wind2, wherein, the braking torque produced can change according to the diameter change of reeled interlayer volume.

Description

For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding
Technical field
The utility model relate to a kind of for by gluing/cord strip that is covered with rubber layer to be wound on reel system on material volume together with the interlayer width of parallel guiding, this reel system comprises: for the wind2 of cord strip, and this wind2 has for rotating support ground, the holding element removably accepting material volume; For driving the CD-ROM drive motor of material volume; Adjacent layout, for the expanding unit/decoiling equipment of interlayer, this expanding unit has for rotating support ground, the holding element removably accepting the interlayer volume by interlayer width winding; And the CD-ROM drive motor for driving interlayer to roll up, wherein, can produce braking torque via interlayer volume by expanding unit, this braking torque reacts on the winding process of wind2.
Background technology
Reel system is summarized
In web processing industry, usually on coiled material, provide material.Wanting uncoiling to carry out processing, cutting with specific angle, again splice, being guided through production process and again being reeled at the end of machinery and equipment.Reel by means of reel system realization, it is also referred to as usually " winding station ".
This machine part of winding station be designed to efficient output winding with fabric wadding and/or steel wire wadding, the cord strip of gluing.This cord strip is used for manufacturing in tire industry.
The winding of the cord strip of each cutting carries out usually on material volume.Material volume is alternately transported to reel system and is again removed after winding.
Depending on equipment network operator, there is various different material volume form of implementation, these material volume form of implementation must be accommodated in reel system.Material volume accommodation section realizes by the spool being typically designed to quadrangle or does not realize with having axle.In the form of implementation not having axle, material volume is such as bearing on driven roller on the outer periphery loosely when being embodied as H-volume, is similar to sleeve bearing set.When expecting that volume is implemented as grafting cover, this material volume such as cover is inserted on spool.
Depending on the requirement of equipment network operator, material volume to be processed is directly placed into unwinding station, or is placed into the magazine being arranged in device external still.There is various method material volume to be transported in reel system and maybe material volume to be exported from reel system.
Due to different volume demands and volume Renewal process, create the multiple form of implementation for these parts of winder unit.These different technical schemes are passed through suitable with production process alternatively and meet application demand.
The reason of multiple form of implementation is such as:
-realize producing replacing rapidly, keep less to make setup time;
-more reload when not breaks in production line volume;
-accurately, as far as possible position to reel exactly web, to guarantee production precision and therefore to guarantee the quality of production;
The multiple different material volume of-equipment network operator;
-suitable with the equipment de-sign of equipment network operator;
-under continuous seepage speed, realize high output (material volume is changed).
Volume receptacle correspondingly adapts to the manufacturing parameter of client aspect.These manufacturing parameters, the size of rolling up as the interlayer in material coil diameter, material width and cord strip quantity, the form of implementation of expecting volume and material volume receptacle, reel system and form of implementation are correspondingly considered when technical design and are realized.
The winding of cord strip realizes with fast speed winding speed.At this, create the hazardous location must taken precautions against for operator.For this reason, the region at winding position is corresponding has protective device.
If various interference must be carried out by operating personal, then must provide access and space requirement, and the design of reel system is corresponding larger for this reason.Another reason of structure size and design is the equipment operating scheme of equipment network operator.When needs fast speed setup time and replacing construction, the output of the cord material be wound must realize with less expense swimmingly.Different flexible programs and option can be adopted at this.
With in the technical scheme of automatic function, reel system can design compactly, because need the less possibility close for operating personal.
When reeling, the cord strip of gluing by interlayer (film, linen or analogue) separately.This interlayer be used to prevent the bonding of the web of gluing (as its reel when there is no interlayer occur).For this reason, must make when each winding process starts interlayer rise around.In practice, this process has been called as around or has prepared, and intermediate layer material is called as synchronous piece or liner.Intermediate layer material is wound on interlayer volume, and this interlayer volume is to be contained in expanding unit by the mode supported rotationally.The intermediate layer material of web shape winds off volume from described (interlayer).
Term " rise around " is interpreted as inserts interlayer on the material volume of sky, and interlayer is sodolin normally.Rise around can be manual, S. A. or fully automatically carry out.
In order to can operational outfit economically, material also can be wound up in magazine and then in order to subsequent process is corresponding to continuation conveying.At this, exist the material of sky volume and/or the synchronous possibility of material arrangements in magazine.
Use the advantage of magazine to be, multiple magazine can the equipment of relative motion be autonomous is handled, and synchronous material just can rise before winding process around.In addition different material volumes can be processed thus.Therefore, replacing during winding and wait time keep less, and can realize the high yield (efficiency) of equipment.
Aforesaid operation and manufacturing parameter define form of implementation and the frame mode of realistic reel system design.
Following difficulty may produce when reeling:
Material during-winding extends, because winding product is elastomeric elastomeric material;
-must reel synchronous material and cord material simultaneously together;
-form fold when reeling;
-material or interlayer move;
The coil diameter (synchronous piece reduces, and material volume increases) of-change
The winding of-different materials intensity;
-until the material at winding position inputs and material supporting;
The process of-material initiating terminal (band is most advanced and sophisticated)
-with interlayer material initiating terminal rise around;
-less replacing construction.
These difficulties are overcome by following measures:
-material volume (material webs) is driven;
-on expanding unit (synchronous piece), produce braking torque;
-until near winding position before supporting material;
-for carrying the breadth arris of interlayer to control---(optionally);
Control (winding placed in the middle of material and liner)---(optionally) of-synchronous piece position location;
-structure and layout reel system;
-special rising around scheme;
The mode of-material input and direction;
-interlayer expanding unit and web wind2 layout relative to each other (namely synchronous piece position and material volume position);
-suitable with the equipment de-sign of user;
-arrange multiple reel system;
Circulate accurately in elastomeric material=> position in process of production of-process viscosity,
-human engineering ground and reliably maneuvering device.
The generation of braking torque is especially for the process that accurate winding process is important.
Utility model content
Technical problem to be solved in the utility model is, provides a kind of reel system, and this reel system is compared known reel system and is improved and can realizes also reeling more accurately.
In order to solve this technical problem, according to of the present utility model for by gluing/be designed to during the cord strip that is covered with rubber layer to be wound on material volume reel system together with the interlayer width of parallel guiding, this reel system comprises: for the wind2 of cord strip, and this wind2 has for rotating support ground, the holding element removably accepting material volume; For driving the CD-ROM drive motor of material volume; Adjacent layout, for the expanding unit/decoiling equipment of interlayer, this expanding unit has for rotating support ground, the holding element removably accepting the interlayer volume by interlayer width winding; And the CD-ROM drive motor for driving interlayer to roll up, wherein, can produce braking torque via interlayer volume by expanding unit, this braking torque reacts on the winding process of wind2, wherein, the braking torque produced can change according to the diameter change of the interlayer volume be wound.
According to the utility model, braking torque changes according to the diameter of the change of interlayer volume (it is uncoiled continuously and therefore diameter reduces continuously), it is hereby ensured, braking torque all has the value of a regulation at any time, and especially keeps constant.
Can be designed as at this, braking torque produces by driving the CD-ROM drive motor of interlayer volume.
Alternatively can be designed as, braking torque produces to the brake equipment of interlayer wind2 by arranging.
Apparatus for detecting diameter for direct-detection interlayer coil diameter can be set in addition.Alternatively, also indirectly diameter can be detected according to the number of turns of detected interlayer volume.
Accompanying drawing explanation
Other advantage, characteristic sum details are drawn by the following drawings.In the accompanying drawings:
Fig. 1 schematically simplifies and shows the principle of work of reel system when the winding process with full synchronous piece volume starts,
Fig. 2 schematically simplifies and shows the principle of work of reel system at the end of the winding process with full material volume,
The breadth arris that Fig. 3 and 4 schematically illustrates synchronous piece registration device regulates and winding principle,
Fig. 5 shows the schematic diagram of possible arrangement structure for clarity,
Fig. 6 shows the example of possible material volume,
Fig. 7 to 10 shows the example of possible magazine,
Figure 11 and 12 simplifies and shows list-reel system as the front elevation of central up-coiler and birds-eye view,
Figure 13 and 14 simplifies and shows list-reel system as with the front elevation of periphery up-coiler for expecting the receptacle of rolling up and birds-eye view,
Figure 15 and 16 simplifies the front elevation and birds-eye view that show with the list-reel system of the receptacle for magazine,
Figure 17 and 18 simplification shows front elevation and the birds-eye view together with two for two webs with the arrangement structure of the list-reel system of the receptacle for magazine,
Figure 19 and 20 simplify show for multiple web, there is the front elevation of list-reel system for expecting the receptacle of rolling up and birds-eye view,
Figure 21 and 22 simplifies the front elevation and birds-eye view that show with the shuttling back and forth of the receptacle for spool-reel system,
Figure 23 and 24 simplifies and shows with the front elevation for expecting the shuttling back and forth of the receptacle-reel system rolled up and birds-eye view,
Figure 25 and 26 simplifies the front elevation and birds-eye view that show with the rotating disk-reel system of the receptacle for magazine,
Figure 27 to 29 simplifies and shows for two webs and the other front elevation of arrangement structure of rotating disk-reel system and the birds-eye view with the receptacle for magazine,
Figure 30 and 31 simplified schematic show the winding principle of the difference winding arrangement structure of web and interlayer,
Figure 32 and 33 simplifies the front elevation and birds-eye view that show with the capstan head-reel system for expecting the receptacle of rolling up,
Figure 34 and 35 simplifies the other front elevation of capstan head-reel system and the winding of birds-eye view and two webs that show with the receptacle for expecting volume;
Figure 36 and 37 simplify show one with the receptacle for expecting to roll up, the front elevation of the series type-reel system of fixed and arranged and birds-eye view,
Figure 38 and 39 simplify show one with the receptacle for magazine, the front elevation of the series type-reel system of fixed and arranged and birds-eye view,
Figure 40 and 41 simplify show for two webs and fixed and arranged, for the front elevation of the arrangement structure of the series type-reel system of magazine and birds-eye view,
Figure 42 to 44 simplify show for two webs and fixed and arranged, for the other front elevation of the arrangement structure of the series type-reel system of magazine and birds-eye view,
Figure 45 and 46 simplify show one with for the receptacle of magazine and transmission system, the front elevation of the series type-reel system of fixed and arranged and birds-eye view,
Figure 47 and 48 simplifies and shows one with for the front elevation of the receptacle of magazine and the series type-reel system of movable frame and birds-eye view,
Figure 49 and 50 simplifies and shows one with the front elevation of the series type-reel system of the single movable frame of the receptacle had for magazine and birds-eye view,
Figure 51 and 52 simplifies and shows for two webs and the front elevation of arrangement structure of list-reel system arranged with Y and birds-eye view,
Figure 53 and 54 simplifies the front elevation and birds-eye view that show with the Y-reel system for expecting the receptacle of rolling up,
Figure 55 and 56 simplifies the front elevation and birds-eye view that show with the Y-reel system of the receptacle for magazine,
Figure 57 and 58 simplifies and shows for two webs with the front elevation of the arrangement structure of the Y-reel system of the receptacle for magazine and birds-eye view,
Figure 59 to 62 simplified schematic shows the workflow of swing preselector/swing band,
Figure 63 to 68 simplified schematic shows the workflow swinging band,
Figure 69 to 72 simplified schematic shows the workflow of moving belt,
Figure 73 and 74 simplifies and shows one to have the series type-reel system of the movable frame of the receptacle for magazine front elevation and birds-eye view with one,
Figure 75 and 76 show do not have and with vertical off line, for the manufacture of the equipment plane figure of the simplification of the equipment of fabric body of tire,
Figure 77 and 78 show do not have and with vertical off line, for the manufacture of the equipment plane figure of the simplification of the equipment of bracing ply.
Reference numerals list:
1 reel system
2 frameworks
3 windings position (=winding position)
4 synchronous piece registration devices
5 material input
6 rings/ring control apparatus
7 material volumes
8 trucks (magazine)
9 enter guidance device
10 synchronous piece control apparatuss
11 slewing rollers
12 breadth arris detecting devices
13 regulate drive system
14 guidance systems
15 are coupled and drive system
16 pressure rollers (=pinch roll)
17 material fixing devices
18 Lifting Device
19 axles 1
20 axles 2
21 dishes
22 fixing devices
23 truck fixing devices
24 guidance systems
25 belt conveyor 1
26 belt conveyor 2
27 residue winding-assist devices
28 guide plates
29 truck feeders
30 movable frames
31 actuator mobile devices
32 guide rails
33 substrates
34 center of turns
35 cutter sweeps
36 frameworks
37 moving belts
38 rotating disks
39 cutter sweeps
40 adjusting drivers
41 input tapes
42 actuator rotating disks
43 center of turns
44 carousel frame
45 volume bearing sets
46 actuator rotating disks
47 width adjusting devices
48 frameworks
49 guidance systems
50 cord materials
51 intermediate materials
52 material throughput directions
53 handle side
54 box input sides
55 cutting angles
On the upside of 56 materials
57 synchronous piece arris control setups
58 swing band/swing preselector
59 frameworks
60 ready position A
61 winding position A
62 ready position B
63 winding position B
64 unloading positions/direction
65 X-directions
66 Y-directions
67 center of turns
68 protective devices
69 optical systems, enter safety device
70 transmission vehicles
71 center of turns
72 swing frames
73 center of turns
74 swing frame actuators
75 lever volume actuators
76 pivot angles
77 center of turns
78 rotating frames
79 rotating frame actuators
80 unwinding stations
81 material bearing sets
82 shearss
83 rollback systems
84 belt conveyers
85 superimposed splicing apparatus
86 docking facilitiess
87 static rollers
88 splicing apparatus
Output band in 89 splicing apparatus
90 vertical off lines
91 belt conveyers for manually splicing
92 maintenance bands
93 laying apparatus
94 drag and make system/festoon system
95 elevator belts
A1 winding position A1
A2 winding position A2
B1 winding position B1
B2 winding position B2
Detailed description of the invention
The groundwork of reel system and form of implementation
Groundwork
The basic function of reel system is always identical.Web (normally cord strip) must be wound for subsequent process.At this, cord strip reels together with interlayer, and wherein, when reeling, the diameter of synchronous piece volume reduces and the diameter of material volume increases.After completing winding process, volume can be taken out from unwinding station.Afterwards, the position that reels is that new winding process is ready again.
In fig 1 and 2, the groundwork of reel system 1 is schematically illustrated simplifiedly.
Form of implementation according to volume receptacle (this volume receptacle is given in advance by equipment network operator by different models, diameter and width) is determined, and material extends and the extension of intermediate materials is differently carried out.In addition, required parameter must be considered, such as, position during winding on the upside of material.Thereby produce the various general layouts of reel system, combination and layout.
Reel system 1 comprises the ring regulating control 6 that a driven winding position, applies before the corresponding material input of the synchronous piece registration device 4 of braking force, at least one slewing rollers 11, one 5 and is arranged on material input substantially at each winding position 3.
Web 50 is transported to winding position 3.Winding position 3 is driven, and wherein, volume actuator can be configured to central actuator or peripheral drive device at this according to material volume form of implementation (core or H-volume).Synchronous piece registration device 4 usually by means of machinery drg or there is implementing by motor-driven brake actuators of variable braking torque.Therefore the corresponding winding tensions to synchronous piece material 51 is realized when winding curtain tape 50.At this, synchronous piece material 51 obtains certain band tension, and is pulled by the winding tensions of this generation or is braked in winding process.Braking torque reacts on winding tensions.
Diameter according to material webs and synchronous piece volume carries out control for brake.At this, braking torque pneumatically or by Current adjustment is controlled accordingly.Carry out diameter inquiry in a proper manner.
At synchronous piece material 4/51 poor or offset when reeling, except aforesaid winding scheme, also adopt the adjustment possibility of the synchronous piece registration device 4 transverse to material throughput direction 52/66.At this, the synchronous piece material 51 of conveying is corresponding to be controlled in the nominal position of monitoring.This will describe in detail and schematically illustrate in figures 3 and 4 in option " synchronous piece detected with web arris regulates " hereafter.
At use magazine 8 or when directly making materials roll up 7, by being coupled and connection that drive system 15 realizes between material webs and synchronous piece volume (3+4) and volume actuator and brake axle in reel system 1.In order to understand better, show the selection of the possible frame mode of material volume 7 or magazine 8 in figures 6 to 10.
Web 50 is more accurately transported in winding position 3, then web can more accurately be reeled.Therefore in material input 5, arrange one and enter guidance device 9, this enters guidance device pre-control web 50 and therefore guarantees correct center.Enter guidance device 9 and manually or with motor can be adjusted to required width with driving.Adopt guiding to refer to or guide plate as the side equipment on web side.
Before each material input 9, form a ring, and by means of ring control apparatus 6, the corresponding signal obtaining conveying or stop in winding position 3.Ring control apparatus 6 such as realizes by means of the grating of multiple optics.
The task of cord cutting equipment the continuous cord material of the gluing from calander is divided into single material strips with certain cutting angle 55 and again correspondingly after cutting process connects into continuous print web 50.Therefore the tip with the angle suitable with cutting angle 55 is created at the tip of the continuous web 50 being transported to winding position.The angle of this cutting is needed for follow-up manufacturing process and consistent with the bearing of trend of the metal filament in elastomeric material or fabric silk.
There is if reeled the material volume 7 of corresponding web length, then can split continuous print web 50 by means of the cutter sweep 35 arranged alternatively with the cutting angle 55 of cord cutting equipment.Thus achieve, the tail end of the web 50 of winding obtains the cutting angle 55 the same with at material initiating terminal place.Therefore again described volume can correspondingly be connected in subsequent process.
In the particular implementation form of reel system 1, be provided with material input tape.Thus achieve, material obtains best possible material support and the material at web 50 and material top place tip did not arrive the position 3 that reels with forming fold before material and interlayer 51 reel.Material for material initiating terminal place is most advanced and sophisticated it should be noted that depending on the cutting angle 55 of cord cutting equipment, this material tip may be several meters long, and can reverse when not having corresponding material to support.
If winding position is activated to reel or works, then this region is defined as control position.Owing to forming feeding position and the winding speed of high danger, operator is not allowed to stop in this region in winding process.
When winding position is deactivated, then wrapping range (winding position) is defined as ready position.When in order to reel must by operating personal this region execution work (such as material volume or truck change) or preparation work time, be exactly this situation.
In order to realize the output high as far as possible of the cord cutting equipment run, there is various quantity and the layout of reel system.There is such possibility, that is, each winding position is that one or more, such as two webs perform winding simultaneously.At this, continuous print web 50 is seen along material throughput direction and be divided into multiple same continuous print web bar before winder unit 1.In order to better understanding, this is corresponding in appended plane figure's key diagram illustrates and describes.
Possible form of implementation
Reel system 1 can divide into list-reel system and two-reel system.At this, corresponding winding position can be designed for the function of material volume or the function with magazine.
In the form of implementation of monovolume system for winding, each reel system reels a web and changing after web winding.In the modification of two reel system, the web of each input can be transported to two or more positions at winding position.These winding positions alternately run respectively.
In order to understand better, in the accompanying drawings by the web (in practice also referred to as leg) of input, alphabet sequence marks (such as A1 and B1).If each leg is provided with multiple winding position, then these winding positions obtain the number designation (such as A1 and A2) upwards increased.
In addition, also can to reel multiple web depending on device type and form of implementation.If this is the case, each continuous web is transported to this winding position towards reel system.For this reason correspondingly design reel system compactly.
There is various version in the layout depending on the position that reels:
-monovolume system for winding;
-shuttle back and forth-reel system/shake-reel system;
-rotating disk-reel system;
-capstan head-reel system;
-series type-reel system;
The reel system of-Y-type layout;
The combination of-each reel system.
In order to understand possible version better, Fig. 5 schematically illustrates this variety.
Below will describe various version and layout in detail.Here, it is noted that material volume and synchronous piece roll up or the replacing of magazine can differently be carried out.Manually, S. A. and full automatic form of implementation be all known, so instead of describe in detail in each form of implementation and illustrate.
With extra function, equipment component or machine element are set or omit individual feature, equipment component or machine element the same, the structure of such as Mirror Symmetry can realize equally without difficulty.
Definition
Monovolume winding apparatus: the web of winding position/mono-input in a control position
Two wind2: two winding positions during a web extends
Shuttle back and forth/shake: one or more winding position replaces transverse to material throughput direction between control position and one or more ready position
Rotating disk: winding position is alternately changed by rotating 180 ° around vertical turning cylinder between control position and ready position
Capstan head: winding position is alternately changed by rotating 180 ° around horizontal rotating shaft between control position and ready position
Series type: before and after on material throughput direction the winding position arranged successively when needed horizontal linear along or replace between the two positions against material throughput direction, wherein, the raw control position alternately of fixed output quota and ready position depending on mode of operation
Y-arranges: the winding position slightly angularly arranged relative to each other, wherein, and the control position that fixed output quota life replaces depending on mode of operation and ready position
Below will describe various version and layout in detail.
The description of concrete form of implementation
With the list-reel system of volume receptacle
Figure 11 and 12 shows the form of implementation of the monovolume system for winding as central up-coiler.
In this form of implementation, material volume 7 or material core cover to be inserted on winder position 3 and by wound thereon for the material 50 of input.Material 50 is by entering the corresponding medially pre-determined bit of guidance device 9.Synchronous piece material 51 remains in synchronous piece registration device 4 by means of drg is corresponding with tightening.Drive system 13 is regulated to regulate the arris of intermediate materials 51 to carry accurately.For this reason, synchronous piece device 4 is arranged on the guidance system 14 on the framework 2 fixed position.
Figure 13 and 14 shows the form of implementation with the monovolume system for winding as periphery up-coiler for expecting the receptacle of rolling up.
In this form of implementation, roll in the winding position 3 of the framework 2 that material volume 7 is fixed in position and remain in winding position by means of fixing device 22.Material volume 7 is bearing on dish 21 between two driven axles 19,20 at this.The flange of dish 21 is resisted against on material volume 7 lightly in side.Therefore the laterally offset of expecting volume 7 is prevented.Realize material input 5 similarly with aforesaid form of implementation, but winding process is designed to periphery winding in these parts.In order to eject material volume 7, fixing device 22 is deactivated and Lifting Device 18 will expect that volume 7 is depressed into the point of regulation gently from below.Therefore, full material volume 7 can roll out from reel system 1.
Figure 15 and 16 shows the form of implementation of the monovolume system for winding with the receptacle for magazine.
The advantage of this form of implementation of reel system 1 is can quick-replaceable magazine 8.Synchronous piece axle is connected with the axle on framework 2 respectively by being coupled system 15 with spool mandrel.With aforesaid form of implementation similarly by the extension realizing cord material 50 with the material input 5 entering guidance device 9.Synchronous piece material 51 keeps by means of drg is corresponding with tightening.
Magazine 8 is fixed in winding process by dolly fixing device 23.
Figure 17 and 18 shows form of implementation and the layout of two monovolume system for winding of the belt conveyor with extra setting.At this, belt conveyor 25 has as carrying material to the function of the bypass band of reel system A1.In reel system B1, there is such possibility, that is, material 50 and interlayer 51 are differently wound.Directly by being transported to winding position 3 with the material input 5 entering guidance device 9, or material 50 is transported to opposite side by reel system and enters by second that guidance device 9 is corresponding is transported to winding position 3.
Figure 19 and 20 shows the possible form of implementation that comprises the reel system at multiple material volume winding position.
In this form of implementation, each winding position 3 reels two webs simultaneously.Because web to be spooled 50 is very narrow, so web is easy to reverse.Therefore a residue volume auxiliary device 27 is provided with.This device 27 is arranged on this web bar 50 side along web bar 50 to be conveyed.At this, web 50 is held in place and can no longer reverses between device 27 and guide plate 28.This layout is carried out to each material strips and realizes accurate coiling results thus.
Two-reel system
The form of implementation of two reel system and arrange to have such advantage, that is, cutting equipment need not breaks in production or only need short time breaks in production.Be filled at a winding position, when namely reeling, another winding position can correspondingly be replaced and again ready.Thus, wait and replacing construction can keep less.
The layout of the winding position of the replacing of each web can differently design.The standard starting the equipment network operator described is considered at this.Therefore the following implementation type of reel system is created.
Shuttle back and forth-reel system
In the form of implementation of shuttle type, one or more winding position arranges movably transverse to material throughput direction and replaces between a winding position and one or more ready position.
Figure 21 and 22 shows one with a kind of possible form of implementation for the shuttling back and forth of two of spool volume receptacles-reel system.
In this form of implementation, material input 5 position is arranged in material conveying device 52 with corresponding entering together with guidance device 9 regularly.Winding position A1 and A2 with driven volume receptacle is fixed on movable movable frame 30.Two winding position A1 and A2 separate by protective device 68.Movable frame 30 can regulate transverse to 66 material conveying devices 52, and alternately moves between ready position 60 and winding position 61 on guide rail 32 or substrate 33.The actuator 31 be arranged on below material input 5 bears the adjustment (alternately/replacing) of control position.In this form of implementation, the position of rear view mirror that turns to close to safety device of optics is arranged regularly.
Figure 23 and 24 shows one with a kind of possible form of implementation for expecting two volume the shuttling back and forth of the receptacles-reel systems rolled up.
This form of implementation is similar with the form of implementation described above, with the material input 5 that position is fixing.Regularly be arranged on movable frame close to safety device at this for the actuator of mobile device and optics, and move together when the position of work area is changed.
Apply-the reel system that shuttles back and forth with magazine according to the principle identical with aforesaid form of implementation, but no longer illustrate at this.
Shuttle back and forth-advantage of the form of implementation of reel system is can from nearly all side well close to prepare synchronous piece material, and the replacing of fast speed material volume.Another advantage is two work areas separated, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
Rotating disk-reel system
In the form of implementation of rotating disk-reel system, material input is fixedly installed relative to winding position.Winding position is by rotating 180 ° and alternately forward winding position to or forward ready position to from winding position around a vertical axes.
Figure 25 and 26 show one with moving belt and cutter sweep, for a kind of possible form of implementation of the rotating disk-reel system of magazine.
In this form of implementation, material input 5 position is arranged in material conveying device 52 with corresponding entering together with guidance device 9 regularly.Be arranged on winding position A1 and A2 being coupled system 15 accordingly on the framework 2 on rotating disk 38.Rotating disk 30 rotates around the center of turn 34 that a vertical position is fixing.Magazine 8 is correspondingly fixed on rotating disk 38.Two winding position A1 and A2 separate by protective device 68.
When loading on rotating disk 38, guidance system 24 is magazine 8 accurate direction given in advance.Therefore, magazine 8 is pre-fixed to be coupled with in drive system 15, and truck feeder 29 is born clamping and fixed.Rotating disk 38 is driven and is alternately swung in winding position 61 and ready position 60 by magazine 8 as required.
The advantage of this form of implementation can change close to prepare synchronous piece material, less space requirement and fast speed magazine well from nearly all side.Another advantage is two work areas separated, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
Figure 27 and 28 show have two winding positions, for the possible form of implementation of the another kind of the rotating disk-reel system of magazine and arrangement structure.
This form of implementation is similar with the form of implementation described above, with the material input 5 that position is fixing.But material strips 50 can differently reel in this arrangement structure.In order to explain that illustrating that this is simplified in Figure 30 and 31 illustrates.In addition, in this form of implementation, be provided with two reel systems with extra transmission and input tape.When the first volume is filled in magazine 8 around position, rotating disk 38 can turn over 180 °, to continue winding at volume Two around position.In order to rotate rotating disk 38, movable being coupled is moved backward with drive system 15.Therefore, the space needed for rotating has been vacated and magazine 8 can turn in the second winding position.In this form of implementation, each reel system only uses one to be coupled and drive system 15.Being existed by the configuration of each reel system input tape 41 can differently on the upside of coiling material 56 and the possibility of interlayer 51.This technological process for client aspect is required and is therefore requirement.
The advantage of this form of implementation is less space requirement and can the possibility of differently coiling material.
Capstan head-reel system
In the form of implementation of capstan head-reel system, material input is fixedly installed relative to winding position.Winding position alternately forwards winding position to by means of around a horizontal axis 180 ° or forwards ready position to from winding position.
Figure 32 and 33 shows one the to roll up receptacle a kind of possible form of implementation of capstan head-reel system with H-.
In this form of implementation, material input 5 position is arranged in material conveying device 52 with corresponding entering together with guidance device 9 regularly.Driven winding position A1 and A2 with volume receptacle is arranged in carousel frame 44.Carousel frame 44 forms two interconnective lateral cheeks, is provided with the driven volume receptacle for expecting volume 3,7 and synchronous piece volume 4,7 between these two lateral cheeks.Carousel frame 44 is rotated around a horizontal shaft 43, and this horizontal shaft is bearing on framework 59.Replace 180 ° of rotations of two winding position A1 and A2 are implemented by actuator 46, and this actuator is fixed on by framework 59 side.Framework 59 is fixed with swingable volume bearing set 45.Therefore, when loading, material volume 7 is kept and is positioned in ready position 60, and when unloading, volume bearing set 45 minimally can promote material volume 7.
Whole reel system 1 can regulate transverse to material throughput direction 52.Be integrated with optional width adjusting device 47, it implements lateral adjustments for this reason.
The advantage of capstan head-reel system is compact, space-saving frame mode, but it in most of the cases all needs cavity when larger tape measure cun.Another advantage is two work areas separated, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
Figure 34 and 35 show have two winding positions, for expecting the form of implementation that the another kind of capstan head-reel system rolled up is possible and arrangement structure.
The form of implementation that this form of implementation had described before being substantially equivalent to.But, in this arrangement structure, volume receptacle can be swung to prepare or to remove material volume.In addition, two material trajectories are wound simultaneously.Each volume have one oneself actuator and/or drg.In this form of implementation, do not need cavity, advantage is compact conformation.Therefore required space requirement keeps less.Another advantage is the quantity of volume receptacle, and it makes it possible to two webs that simultaneously reel.
Series type-reel system
In the form of implementation of series type-reel system, along material throughput direction, at least two reel systems are set with seeing successive.According to mode of operation and the position of carried material strips, corresponding winding position is alternately defined and is used as control position and ready position.Different forms of implementation can be produced with the layout and operation scheme of rolling up type by difference volume size.
Figure 36 and 37 show that a position is fixed, with a kind of possible form of implementation of series type-reel system of volume receptacle.
The arrangement structure of two list-reel systems that this form of implementation is arranged successively by front and back produces.The form of implementation of list-reel system that described structure had described before being substantially equivalent to.In this form of implementation, material volume 7 or material core cover to be inserted on spool 3 and by wound thereon together with intermediate materials 51 for carried material 50.Material 50 is by entering the corresponding medially pre-determined bit of guidance device 9.
Two winding position A1 and A2 separate by protective device 68.The belt conveyor 25 that position is fixing is provided with above reel system A1.Therefore, see along material throughput direction 52, material is transported to A2 through reel system A1.Two reel systems are usually used alternately as ready position and winding position.That is, if such as by reel system A1 coiling material, then next winding process can be prepared in reel system A2.Otherwise if reel system A2 coiling material, then before can taking out in reel system A1, the material of winding is rolled up and prepares the material volume of new sky.For this reason, below belt conveyor 25, whole reel system A1 can be moved transverse to material throughput direction 52 by means of adjusting driver 40.Therefore, freely can closely change by lifting tool such as toter the material volume be wound reel system A1 from top.Reel system A2 position is arranged regularly.
Figure 38 and 39 show one be fixedly installed, with a kind of possible form of implementation of the series type-reel system of the receptacle for magazine.
The advantage of this form of implementation of reel system 1 is can quick-replaceable magazine 8.Synchronous piece axle is connected with the axle on framework 2 respectively by being coupled system 15 with spool mandrel.With aforesaid form of implementation similarly, by realizing the extension of cord material 50 with the material input 5 entering guidance device 9.Synchronous piece material 51 keeps by means of drg is corresponding with tightening.In addition, in this form of implementation, swingable synchronous piece arris control setup 57 is integrated with.By this device 57, synchronous piece material is corresponding when reeling to be controlled on arris.The swing of device 57 is required, is conveyed into so that corresponding and transfer out magazine in reel system 1.Magazine 8 be conducted through guidance system 24 and the truck feeder support with clamping structure 23.
Whole reel system 1 can regulate transverse to material throughput direction 52.Be integrated with optional width adjusting device 47, it implements lateral adjustments for this reason.
Figure 40 and 41 shows a kind of possible form of implementation of a series type-reel system be fixedly installed, and it is with the receptacle for magazine, and this magazine is used for four winding positions, and it has the loading and unloading direction 64 on fore side or on dorsal part.
The advantage of this form of implementation of reel system 1 is can quick-replaceable magazine 8.Synchronous piece axle and spool mandrel are connected respectively by the axle be coupled on the framework 2 system 15 and position fixed.With aforesaid form of implementation similarly, by realizing the extension of cord material 50 with the material input 5 entering guidance device 9.Synchronous piece material 51 keeps by means of drg is corresponding with tightening.The material being implemented to winding position A2 and B2 by driven belt conveyor 25 is extended.
The advantage of series type-reel system is less space requirement, and with the quick-replaceable in the form of implementation of magazine.Another advantage is the work area separated respectively, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
Figure 42 to 44 show one with the magazine for four winding positions, form of implementation that the another kind of series type-reel system that is fixedly installed is possible, described winding position has the loading and unloading direction 64 from side.
This form of implementation is similar with aforesaid modification (Figure 40 and 41) in principle of work.But, in this form of implementation, be integrated with as cutter sweep 35 and the option swinging preselector 58.These options will hereafter describe in detail.Reel system 1 is walked around in journey and is semi-automatically run to a certain extent rising.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.Another advantage is working the very clean coiling results walked around in journey, therefore improve product design.
Figure 45 and 46 shows the possible form of implementation of the another kind of series type-reel system, and it is with the magazine for four winding positions (it has loading and unloading direction 64 from the side) with for 66 transfer systems transmitting magazines 8 in the Y direction.
In this arrangement structure of reel system, material 50 is transported to winding position A1 and A2 by belt conveyor 25.Belt conveyor 25 is arranged on the fixing framework 48 in position.Before winding position A1 and A2, at material input 5, swing preselector 58 is set in belt conveyor 25 with entering above guidance device 9.Magazine is positioned at by guidance system 24 and truck feeder 23 and is coupled and drive system 15 side.Magazine transverse to 66 material throughput directions 52 by delivery vehicle 70 is conveyed into winding position or transfers out from winding position point-blank.
The advantage of this form of implementation is elongated structure type.Another advantage is two work areas separated, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.In addition, reel system 1 is walked around in journey and is semi-automatically run to a certain extent rising.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.
Figure 47 and 48 shows one and has the possible form of implementation of the another kind of the series type-reel system of magazine 8, and described magazine is with different loading and unloading directions 64.
Magazine 8 is passed through guidance system 24 pre-determined bit and is fixed by truck fixing device 23 in this form of implementation.Driven movable frame 30 can move point-blank along material throughput direction 52 between winding position A1 and A2.180 ° of ground can be swung around center of turn 71 with the material input 5 entering guidance device 9 to be arranged on movable frame 30.Therefore, rings of material 6 can be transported to corresponding winding position A1 or A2.For truck feeding A2 is provided with the swing frame 72 with truck fixing device 23 on movable frame 30.This swing frame 72 is rotated around center of turn 73 by swinging driver 74.Therefore, expect that volume 8 can load in reel system 1 with the angle necessarily tilted.Be coupled and be bearing in abreast with drive system 15 and movable frame on guidance system and be coupled with movable frame 30.Correspondingly regulate depending on winding position A1 or A2 and be coupled and drive system 15.Material 50 is transported to winding position A1 and A2 by the belt conveyor 25 that position is arranged regularly.
The advantage of this form of implementation is, magazine 8 can be arranged on Mirror Symmetry ground.Therefore, material 50 differently can reel with interlayer 51.
Figure 49 to 50 shows the possible form of implementation of the another kind of moveable series type-wind2, and it comprises the material input fixed position and for the corresponding movable frame of two winding positions replaced (it has the loading and unloading direction 64 from side) and magazine.
Material throughput direction 52 is disposed with two winding positions, and these two winding positions are alternately moved along material throughput direction 52 or against material throughput direction 52 when needed horizontal linear between the two positions.Depend on mode of operation, create control position alternately or ready position.For this reason, between two reel system A1 and A2, being fixed with the protective device 68 for separating, partly together moving when this protective device is changed in position.
In this arrangement structure, after the winding position ring 6 that is arranged on belt conveyor 25 and cutter sweep 35.Magazine 8 to be fixed in corresponding movable frame 30 and correspondingly to move on winding position or unloading position.In this form of implementation, each winder unit A1 and A2 is provided with a driven movable frame 30.Material 50 is by entering the corresponding medially pre-determined bit of guidance device 9 on truck 8.Synchronous piece material 51 remains in synchronous piece registration device 4 by means of drg is corresponding with tightening.Drive with drive system 15 respectively by being coupled.
Figure 73 and 74 shows the possible form of implementation of the another kind of moveable series type-reel system, it comprises the material input fixed position and the magazine on the movable frame of the winding position replaced for two, and described winding position has the loading and unloading direction 64 from side.
The form of implementation that this form of implementation had described before being substantially equivalent to.But, in this modification, be that two magazines 8 adopt driven movable frame 30, in order to change corresponding control position and ready position on material throughput direction 52.
The advantage of two kinds of aforesaid series type-reel systems is, the whole movement of winding position A1 and A2 and the quick-replaceable by the form of implementation that comprises magazine 8 and movable frame 30.In addition, reel system 1 is walked around in journey and is semi-automatically run to a certain extent rising.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.Another advantage is the work area separated respectively, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
The reel system of Y-type layout
Figure 51 and 52 shows two reel systems in fixing Y-type layout structure.In this arrangement structure, two list-reel systems with volume receptacle are in angularly Mirror Symmetry ground fixed and arranged.
Material volume 7 is fixed on swingable lever 75.Material volume 7 promotes after being coupled into.Be coupled and swing together with this with drive system 15.Material 50 is imported into winding position 3 and by entering the corresponding medially pre-determined bit of guidance device 9 by material input 5.Synchronous piece material 51 is put in 4 by means of the corresponding synchronous piece registration device that remains on tightening of drg.Drive system 13 is regulated to regulate the arris of intermediate materials 51 to input accurately.For this reason, synchronous piece registration device 4 is arranged on the guidance system 14 on the framework 2 fixed position.
Figure 53 and 54 shows the Y-reel system rolling up receptacle with H-.In this form of implementation, two winding position A1 and A2 are in certain angle 76 position and arrange regularly.Two winding position A1 and A2 separate by protective device 68.Be fixed on rotating frame 78 with the material input 5 entering guidance device 9.The center of turn 77 that rotating frame 78 is fixed around a position swings, and this center of turn is arranged on before reel system 1.Depending on required winding position A1 or A2, material input 5 is corresponding swings to transfer position.Before material input 5, material 50 is slightly reversed in the region of ring adjustment structure 6.
The advantage of this form of implementation of reel system 1 is can quick-replaceable material volume 7 and space-saving frame mode.
Figure 55 and 56 shows the possible form of implementation of the another kind of Y type-reel system, comprises magazine, belt conveyor, cutter sweep and swing band.
This form of implementation is similar with the form of implementation described above, with swingable material conveying device 5.But in this form of implementation, rotating frame 78 is regulated in a pivot angle 76 by the rotary driver 79 for position A1 or A2 that reel accordingly alternatively.Magazine 8 is fixed by guidance system 24 pre-determined bit and by the truck fixing device 23 at one, each winding position in this form of implementation.Swingable synchronous piece arris control setup 57 bears the control of synchronous piece material 51 at this, this synchronous piece arris control setup is arranged on the below of material input 5 at this.By optional cutter sweep 35, can with previously selected cutting angle 55 separating materials 50.Swinging band 58 rising to walk around in the possible semi-automatic function of journey support material input.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.The function swinging band 58 is described in detail referring to option.
The advantage of this Y type-reel system is that design by comprising magazine 8 and the layout swinging band achieve fast speed and change.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.Another advantage is the work area separated respectively, and it alternately has for preparing the function with winding process.Thus, wait and replacing construction keep less.
Figure 57 shows the possible form of implementation of the another kind of two the Y type-reel systems comprising magazine 8 and arrangement structure.In this form of implementation, the loading and unloading position 64 of magazine 8 in Y type-up-coiler realizes from side.
Figure 58 shows the possible form of implementation of the another kind of two Y type-reel systems that comprises material volume 7 and arrangement structure.In this form of implementation, the loading and unloading position 64 of material volume 7 in Y type-up-coiler along or carry out against coiling direction 52.
The combination of reel system.
According to machine network operator and equipment de-sign scheme, aforesaid reel system 1 also can be arranged in combination.
This is such as with shuttling back and forth-reel system or the series type-reel system with last rotating disk-reel system or capstan head-reel system of being connected to.These are enumerated is not limit, and no longer illustrates for clarity.
Details and option
Volume receptacle and volume type
Web 50 to be spooled must be wound.For this reason, continuous print web 50 is wound onto and expects in volume 7 or core 7 together with interlayer 51.Interlayer 51 is wound onto on volume 7 equally.Depending on the requirement of machine network operator, there are the various forms of implementation of volume and core 7.Therefore, very large modification variety is existed for volume receptacle.
Fig. 7 shows the simplification view of H-volume.
The driven winding position of such design and synchronous piece registration device, make the volume 7 of machine network operator can correspondingly be supported in winding position in and driven.
Truck/magazine
The welded structure that truck 8 is normally stable, the volume receptacle for the position 3 that reels and synchro 4 are arranged on this truck.The axis of volume has and has identical layout with the driven system 15 that is coupled on framework 2.
An important advantage when using magazine 8 is, for expecting the good accessibility of the volume receptacle of the intermediate materials 4 on the truck 8 of volume and reel system 1 outside.Therefore, corresponding can rise walk around journey before prepare winder unit.
Another advantage is, the volume of the different sizes in corresponding magazine 8 can be moved in the winding position 3 of reel system 1.
Fig. 7-10 shows the multiple possible form of implementation of magazine.
Magazine 8 in this reel system 1 by guidance system 24 correspondingly pre-determined bit and correspondingly being fixed by truck fixing device 23.
Material input
Web 50 is more accurately transported in winding position, just can more accurately be wound.Therefore, before winding position or be provided with the material input 5 entering guidance device before belt conveyor or elevator belt, its pre-control web and guarantee correct center.For this reason, by roller guide, web 50 is inputted winding position 3.Roller arc ground in roller guide is arranged.Thus, material 50 can by respective support.Adopt guiding to refer to or guide plate as the guidance device of side.The adjustment entering guidance device 9 can manually or with motor be carried out with driving.
Winder drive and control of material device
In order to material does not extend when reeling, winding tensions correspondingly designs for machine network operator parameter separately.
Synchronous piece registration device 4 is usually by means of having implementing with the drg of motor-driven brake actuators or machinery of variable braking torque.Therefore the corresponding winding tensions to synchronous piece material 51 is realized when winding curtain tape 50.Therefore, synchronous piece material 51 obtains certain band tension, and is pulled by the winding tensions of this generation or is braked in winding process.Variable braking torque and winding tensions act on the contrary.
Rings of material control apparatus 6 before material input 5 is for material buffer, so that existence is used for the respective material of winding process.In addition, signalling represents stopping for the conveying of reel system and other transfer unit and actuation signal.
With the synchronous piece control apparatus of breadth arris detecting device
When the web of synchronous piece material (interlayer) offsets or less preferably reels, then use this option of synchronous piece control apparatus with breadth arris detecting device.For this reason, correspondingly control synchronization part registration device 4.
The web guided by roller has the trend run out from track.This such as causes, and pressure no longer occurs in place that it should occur, and breadth no longer arris accurately extend.In order to compensate this effect, the sensor 12 by means of preferred optics detects the arris of interlayer 51.Framework 2 and synchronous piece are rolled up adjustment drive system 13 correction position between 4 and are remained in the nominal position of regulation by intermediate materials 51, even and if also guarantee that under higher winding speed position accurately operates in process of production.
Detecting in the synchronous piece control apparatus of 12 with breadth arris, the material that sensor is arranged on winding position 3 extends on the appropriate position between synchronous locating device 4, and the nominal position of therefore interlayer 51 given in advance.The fluctuation that the interlayer 51 carried causes due to the breadth position offsetted moves 66 compensation by the respective lateral transverse to material throughput direction 52 of the whole synchronous piece registration device comprising synchronous piece volume 4.At this, synchronous locating device 4 is connected with framework on guidance system 14.Therefore, interlayer 51 accurately enters into reel position 3 and create arris and reels accurately together with web 50.
The principle of this option schematically illustrates in figures 3 and 4.
Swing preselector/swing band
Swing preselector 58 and there is various function.On the one hand, preselector 58 is swung for overlapping belt conveyor 25, so that in order to carry the described material 50 of corresponding supporting.In addition, can by swing band 58 rise walk around in journey by material tip very near-earth to be transported to winding position 3 other.This semi-automatically works in certain degree around auxiliary device.For this reason, swing preselector 58 with specific angle relative volume around position 3 swings up or down and towards reel position 3 direction on telescopically shift out.After in position 3 that the input of material tip is reeled, swing preselector 58 and again move into and back swing downwards.By swinging the lower swing position of preselector 58, can form rings of material 6, this rings of material is that the work of reel system 1 is necessary.Perform by means of corresponding actuator and swing and telescopically shift out and move into.
Reel system 1 is walked around in journey and is semi-automatically run to a certain extent rising.Therefore, material tip 50 almost until rise around till all supported by interlayer 51, and do not need operating personal to interfere.Therefore achieve clean coiling results and improve product design.
Figure 59 to 62 simplifies to show and swings the workflow of preselector 58, and this swing preselector is used as the bridging arrangement between elevator belt 95 and belt conveyor 25, or has played around auxiliary device plaing a part to walk around in journey when working as swing band 58.
Figure 63 to 67 simplifies the workflow of the swing band 58 shown before winding position.
In addition, another function as residue winding-assist device born by swing preselector 58 or swing band 58.At this, ring 6 reduces to the particular point in time before terminating near winding.Swing preselector 58 or swing that band 58 is corresponding upwards swings a segment distance and supporting material 50, so that material end does not fall downwards.
In order to keep or supporting material end 50, in swing band or swing preselector, be integrated with magnetic technology when processing steel cord material and being integrated with vacuum technique when processing textile cord material.
Belt conveyer
In order to material webs 50 being transported to corresponding winding position 3, in the various forms of implementation of reel system 1, be provided with one or more belt conveyor 25.Have employed different titles in this manual, such as input tape, moving belt or belt conveyor.But function originally and task always regard the load-transfer device for carrying web 50 as.
These belt conveyers 25 or this belt conveyer 25 are driven, and belt conveyor respective needle to material to be conveyed in length and width and characteristically correspondingly design.At the section start of transportation section, be usually provided with the material input 5 with entering guidance device 9.Transportation section is corresponding to be fixed on stable framework 48.
Moving belt
When material 50 must with in the function swinging band 58, be supportedly transported to like that the position 3 or support for the tail end in web as remaining winding-assist device of reeling similarly, then adopt this option.
Figure 69 to 72 simplifies the workflow showing moving belt.
Material input 5 was provided with before winding position 3.The moving belt 37 being provided with input tape 41 above before it and arranging in its lower section.These two load-transfer devices 37,41 are driven separately.Moving belt 37 moves towards the direction at winding position 3 working the beginning walking around journey.Therefore, material 50 can be transported to winding position 3 when the help not having operating personal.At material 50 with interlayer 51 around afterwards, moving belt 37 is moved back into below input tape 41.Perform this by means of corresponding actuator to move.By travelling backwards, between material input 5 and belt conveyer 37,41, form rings of material 6, this rings of material is necessary for the function of reel system 1.
Figure 25 illustrates moving belt 37 together with input tape 41.
Cutter sweep
When continuous print web 50 must correspondingly be split, then adopt cutter sweep 35 option.For this reason, cutter sweep 35 can be arranged in material throughput direction 52 with specific angular slope by relative web 50.This angle is equivalent to the cutting angle 55 of cord cutting equipment usually.
Cutter sweep 35 comprises with the framework of center of turn, driven swing unit and driven cutter unit.Cutter unit normally can the disc cutter of feeding, but also can adopt the form of implementation with cutoff tool.
Cutter sweep 35 is arranged on by the material input of unwinding station 1.
A cutter sweep has respectively been shown in Figure 42 to 44 and Figure 50.
Material fixing device
By this option, before winding position 3, be fixed on the web 50 of conveying in material input 5 when the volume that more reloads, intermediate materials volume or magazine.
This form of implementation realizes by means of pressure roller 16 or corresponding material fixing device 17.
Equipment plane figure-option
Figure 75-78 shows the various plane figures of whole equipment.Identical equipment unit also represents with identical Reference numeral at this.Although only provide in a width figure in detail, the form of implementation for each equipment unit function is also applicable to all topology example that other is described in the drawings.
Figure 75 shows the exemplary plane figure of the fabric body of tire equipment of not vertical off line.
Be provided with a unwinding station 80, from this unwinding station, pull out cord strip to be processed.In unwinding station, hang in suitable support and launch material volume to be processed.At this, the cord strip of gluing to be processed is separated by interlayer (film, linen or analogue).This interlayer is used to prevent the web of gluing from boning.In order to realize various cutting angle, expanding unit 80 can be swung as designed, but this not necessarily.Different forms of implementation is there is about this expanding unit.It is known that single expanding unit, a material volume can be hung up in this single expanding unit.Can hang two material volumes in two expanding units of rotating table, one of them material volume is processed, and another is replaced.In addition known a kind of two expanding units with the framework that shuttles back and forth/shake framework for hanging two material volumes, one of them material volume is processed, and another material volume is replaced.In addition there will be a known boxlike expanding unit, wherein in box, hang material volume, then this box is transported in expanding unit.This is enumerated is not limit.Expanding unit is swingable.
Shears 82 is followed after unwinding station 80, and this shears comes from the cord strip of unwinding station for cutting.Shears 82 is for cutting out cord tape with the angle of the width of regulation and regulation.Various types of shears can be used:
-with the guillotine of fixing lower cutter and upper slitter moving up and down;
-with the circle shears of fixing lower cutter and the disc cutter along lower cutter movement;
-with the shears of atwirl saw cutter (being similar to annular saw cutter).
The material will processed depending on client adopts different shears forms of implementation.At this crucially, which kind of cord material (being textile cord or steel cord) must be cut and which angle must cut this cord material (device type is fabric body of tire or bracing ply) with, wherein adopting the shears being used for fabric body of tire equipment in this example.
Shears bench board is used as material bearing set 81 and is connected with unwinding station 80, and swings together with this unwinding station in case of need.Material to be processed is positioned on shears bench board, and lies in this shears bench board Shangdi and be drawn in shears 82.Usually above the starting point place of bench board or its, be provided with feedway, material initiating terminal is transported in shears by this feedway, and feedway is such as driven conveying roller.When machine be drained completely and virgin material volume initiating terminal must be placed in shears 82 time, or in the swing in order to expanding unit, material is pulled back from shears 82 one section, this point always needs.
Process after shears structural form is importantly cut.In order to be combined in subsequent process by the material through cutting with few procedure of processing, adopt other machine part (belt conveyer, lifter, splicer etc.).For this reason, near-earth is as far as possible needed to be arranged in machine rack on lower cutter side by these parts.For this reason, material should move (especially falling head) as few as possible, to continue processing on the bearing position of cutting.
In order to material is conducted through shears, in most of the cases adopt rollback/resetting system 83.At this, must make grabbing device (clamp) very near-earth move to by lower cutter.There is certain space requirement, to avoid the collision with upper slitter (or disc cutter) for this reason.Obtain the different structural forms of shears thus.
Rollback system 83 is pulled through shears 82 for web being transported in shears 82 or by the strips of crawl, as previously mentioned.Shears 82 also has belt conveyor, and this belt conveyor receives cut cord tape and transported from shears 82 by cord tape.This feedway can be designed as single belt, multiple belt form or with the form of multiple belts being connected to middle device for adjusting height.
Then, cord tape is provided on the first feedway of belt conveyer 84 form of splicing apparatus (be superimposed splicing apparatus 85 at this), and is transfused to real concatenation unit.First feedway 84 also can coincide with the feedway of attaching troops to a unit in shears 82 in principle.That is, between real superimposed splicing apparatus 85 and shears 82, only there is the first feedway of a relatively superimposed splicing apparatus.Superimposed splicing apparatus 85 connects for (Purely mechanical ground, does not have additive auxiliarily) tape cut before this.Superimposed splicing apparatus can swing in certain angle, so that can with different angle processing belt materials.
Also optionally form is another splicing apparatus of docking facilities 86, and when this splicing type of needs, it can substitute superimposed splicing apparatus 85 and use.
The static roller 87 arranged alternatively is connected with below at superimposed splicing apparatus 85 or its second feedway (or the docking facilities 86 substituted).Be only a driven roller this its, this driven roller is transported to next parts the material from splicing apparatus 85/86.At this, material is subjected to reversed bending due to the conveying via described roller, and material is contracted in together along the longitudinal direction due to reversed bending.Therefore, background is: when being reduced according to adding the elongation along the longitudinal direction of material in man-hour in splicing apparatus 85/86 of the present utility model.But, do not force to arrange this roller.In the process exported, in shears 82, cut next tape.
According to Figure 75, then follow an equally also optional laying apparatu 93.In this station, produced web is also laid one to ten two other rubber strip.This laying can be carried out from top and/or from below.In addition, often give the outer edge bound edge of web, that is rubber strip is laid and around one week laying rubber arris with protruding from outer edge, so that jacket is exposed to the cord in outer edge (=cutting edge).
All be provided with in each case according to winding station of the present utility model or reel system 1.In this station, the web realized is again together with preventing the interlayer bondd to be wound on volume.Also different forms of implementation is had at this, from quite simple monovolume winding apparatus to full automatic wind2, numerous, wherein, in monovolume winding apparatus, material manually must be cut and is wound up on new volume, in full automatic wind2, gets involved without any need for operation for material processed.
Figure 76 shows the second plane figure of fabric body of tire equipment, and it is corresponding to the plane figure shown in Figure 75, but is to have vertical off line 90 with the difference of Figure 75.
Except unwinding station 80, shears 82, rollback system 83, belt conveyor 84 and splicing apparatus 85/86 and optional static roller 87, be also provided with vertical off line 90 at this.Be longitudinal segmenting device this its, namely, the web of the length produced in splicing apparatus 85/86 is divided into two bands.This is for improving the output of machine because in this design structure, shears shear cause two arrange at this produce two bands completed according in winding station 1 of the present utility model.Especially adopt disc cutter as vertical off line cutter.
Alternatively, connect two laying apparatus 93 after 90s of vertical off line, but have two stations 1 that reel in each case.
Figure 77 shows the exemplary plane figure of the bracing ply equipment of not vertical off line.As long as Figure 75 with 76 plane figure described in parts represent with identical Reference numeral, identical just with shown in Figure 75 with 76 of its function.
Be provided with a unwinding station 80, but it is in this swingable obviously larger angle.As mentioned above, expanding unit can be any type.
Shears 82 is followed after 80s of unwinding station.Shears bench board is used as material bearing set and is connected with unwinding station 80, and swings together with unwinding station when needed.
Shears 82 is for cutting out cord tape with the angle of the width of regulation and regulation.The aforementioned guillotine-type being applicable to bracing ply equipment can be used as shears 82.
As previously mentioned, shears 82 is followed by rollback/resetting system 83 below.Rollback system is used for web to be transported in shears 82 or by captured strips to be drawn past shears 82, as previously mentioned.
Then, cord tape is provided on the first feedway 84 of splicing apparatus 88 (it can be designed as superimposed splicing apparatus or docking facilities at this), and is fed to real splicing apparatus.Splicing apparatus can swing sizable angle to regulate required splicing angle.Splicing apparatus also has output band 89, the strips be spliced is flowed to by this output band the parts be connected to below.
Alternatively, can also be connected with below for the manual splicing with portion's section, the namely artificial belt conveyer 91 connected at splicing apparatus 88.In this manual course of processing, automatic splicing apparatus 88 does not work.This manual splicing is at specific cord strip material, very narrow portion's section width or by being necessary during customer demand.
Alternatively, static roller 87 also can be set at this.In addition, equally optionally, a maintenance band 92 is set.If find defect in strips, then can keep in repair it at this.
According to Figure 77, then followed by an equally also optional laying apparatu 93, as previously mentioned.
All arrange in each case according to winding station 1 of the present utility model, it can differently design as stated.In this station, the web realized by again together with prevent bond interlayer be wound on reel.
Figure 78 finally show the equipment plane figure for bracing ply equipment corresponding to Figure 77, but is additionally integrated with vertical off line 90 at this.The segmentation carried out via vertical off line of the web be spliced causes, and all arranges two in each case according to winding station 1 of the present utility model, can connect each laying apparatu 93 and/or maintenance band 92 before them respectively alternatively.
Although being with in all views is all carry from right to left, obviously also can with put upside down, the form of implementation of specular designs this layout, namely band is carried from left to right.All parts described as option can be arranged together with the basic element of character with different combinations.Therefore, different layouts can be produced by the parts of all descriptions.

Claims (4)

1. one kind for being wound up into the reel system on material volume together with the interlayer width of parallel guiding by the cord strip of gluing, comprise: for the wind2 of cord strip, this wind2 is with the holding element for receiving material volume in rotating support, removable mode; For driving the CD-ROM drive motor of material volume; Adjacent layout, for the expanding unit of interlayer, this expanding unit is with the holding element of the interlayer volume for being received through interlayer width winding in rotating support, removable mode; And the CD-ROM drive motor for driving interlayer to roll up, wherein, can produce braking torque on interlayer volume by expanding unit, this braking torque reacts on the winding process of wind2, wherein, the braking torque produced can change according to the diameter change of reeled interlayer volume.
2. reel system as claimed in claim 1, is characterized in that, braking torque produces by driving the CD-ROM drive motor of interlayer volume.
3. reel system as claimed in claim 1, is characterized in that, braking torque is produced by the brake equipment of attaching troops to a unit in expanding unit.
4. the reel system as described in one of prostatitis claim, is characterized in that, is provided with apparatus for detecting diameter, and for the diameter of direct-detection interlayer volume, or described diameter detects according to the number of turns of detected interlayer volume indirectly.
CN201420217032.2U 2014-03-11 2014-04-30 For the cord strip of gluing to be wound up into the reel system on material volume together with the interlayer width of parallel guiding Active CN204150744U (en)

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DE201420101081 DE202014101081U1 (en) 2014-03-11 2014-03-11 Winding device for winding a rubberized cord web with parallel guided intermediate web on a material spool

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CN106348082A (en) * 2015-07-17 2017-01-25 卡尔欧根菲舍尔有限公司 Winding device for winding strips made of viscous material and the operation method thereof
CN106379754A (en) * 2016-11-08 2017-02-08 青岛软控机电工程有限公司 Cord fabric cutting machine and rolling device thereof
CN109262901A (en) * 2018-09-29 2019-01-25 软控股份有限公司 Sizing material unwinding equipment and tyre building machine

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NL2018889B1 (en) 2017-05-10 2018-11-15 Vmi Holland Bv Wind-up system and method for winding-up a strip
CN109483328B (en) * 2018-12-30 2024-03-08 珠海格力智能装备有限公司 Machining mechanism and machining device with same
CN110194396A (en) * 2019-05-28 2019-09-03 青岛电气工程安装有限公司送变电分公司 A kind of cable disc brake apparatus with scissor-like jack structure

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Publication number Priority date Publication date Assignee Title
CN106348082A (en) * 2015-07-17 2017-01-25 卡尔欧根菲舍尔有限公司 Winding device for winding strips made of viscous material and the operation method thereof
CN106348082B (en) * 2015-07-17 2018-04-10 卡尔欧根菲舍尔有限公司 For the coiler device and its operation method of the band for winding cohesive material
CN106379754A (en) * 2016-11-08 2017-02-08 青岛软控机电工程有限公司 Cord fabric cutting machine and rolling device thereof
CN109262901A (en) * 2018-09-29 2019-01-25 软控股份有限公司 Sizing material unwinding equipment and tyre building machine

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