CN106347170A - Active discharging circuit of motor controller for electric automobile - Google Patents

Active discharging circuit of motor controller for electric automobile Download PDF

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Publication number
CN106347170A
CN106347170A CN201610909652.6A CN201610909652A CN106347170A CN 106347170 A CN106347170 A CN 106347170A CN 201610909652 A CN201610909652 A CN 201610909652A CN 106347170 A CN106347170 A CN 106347170A
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China
Prior art keywords
circuit
resistance
discharge
audion
machine controller
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Granted
Application number
CN201610909652.6A
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Chinese (zh)
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CN106347170B (en
Inventor
刘伟良
陈建明
李少龙
吴佐来
杨印博
谭昭
周成
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Hunan Crrc Times Electric Drive Technology Co ltd
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Zhuzhou CRRC Times Electric Co Ltd
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Priority to CN201610909652.6A priority Critical patent/CN106347170B/en
Publication of CN106347170A publication Critical patent/CN106347170A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses an active discharging circuit of a motor controller for an electric automobile. The active discharging circuit comprises a discharging loop, a signal isolation circuit and a power source circuit, wherein the discharging loop comprises an active discharging resistor and a discharging switch; the active discharging resistor and the discharging switch are serially connected, and are connected with a support capacitor of the motor controller in parallel; the signal isolation circuit is connected with the discharging switch, and is used for receiving a discharging instruction of the motor controller to control the connection and disconnection of the discharging switch; the power source circuit is connected with both ends of the support capacitor in parallel, is connected with the secondary side of the signal isolation circuit, and is used for obtaining electricity from the support capacitor and converting into a power source required by the secondary side of the signal isolation circuit. The active discharging circuit of the motor controller for the electric automobile has the advantages that the structure is simple, the stability and reliability are realized, the application is flexible, and the like.

Description

A kind of active discharge circuit of electric machine controller for motor vehicle
Technical field
The invention mainly relates to electric vehicle engineering field, refer in particular to a kind of active discharge of electric machine controller for motor vehicle Circuit.
Background technology
In electric automobile, electric machine controller is to realize electrokinetic cell power converter and motor-driven critical power ratio portion Part, it has been internally integrated jumbo Support Capacitor, and the high pressure on electric capacity has threat to electrical equipment and personal safety.Therefore, perhaps How country has put into effect corresponding regulation it is desirable to after car load stops or when electrokinetic cell is extremely over-pressed, electric machine controller supports electricity Hold and must release to safe voltage within a certain period of time.Charging method mainly has two kinds at present: active discharge and passive electric discharge.Quilt Dynamic charging method typically using resistor coupled in parallel by the way of electric capacity two ends, can be fallen by resistance consumption by capacitance charge, but this side Due to formula is larger due to resistance value, the guiding discharge time is long, and resistance long-term work there is also failure risk.As shown in figure 1, it is main Dynamic charging method then by controller itself monitoring system state, in a particular state (as parking etc.), sends electric discharge instruction, closure Discharge resistance loop, reaches the purpose quickly released.Active discharge circuit is typically by discharge resistance, high voltage relief switch, switch Control circuit forms, and is related to isolation and the control of low-voltage circuit and high-tension circuit, existing scheme generally adopt optocoupler (or magnetic every From, Capacitor apart device) and insulating power supply mode, this mode has the disadvantage that insulating power supply is expensive, leads to scheme High cost;Insulating power supply must once side power supply could work, and leads to scheme application underaction it is impossible in non-transformer The occasion providing uses;The working range of insulating power supply is generally less than 105 DEG C, applies in the serious device of this kind of heating of discharge resistance During part region, there is failure risk.
Content of the invention
The technical problem to be solved in the present invention is that the technical problem existing for prior art, and the present invention provides one Plant the active discharge circuit of simple, easy and simple to handle, the reliable and stable electric machine controller for motor vehicle of structure.
For solving above-mentioned technical problem, technical scheme proposed by the present invention is:
A kind of active discharge circuit of electric machine controller for motor vehicle, including discharge loop, described discharge loop is included actively Discharge resistance and release switch, described active discharge resistance and switch of releasing connect after with the Support Capacitor of electric machine controller simultaneously Connection, also includes signal isolation circuit and power circuit, described signal isolation circuit is connected with described switch of releasing, is used for receiving electricity The electric discharge instruction of machine controller is switched on-off with controlling to release, and described power circuit is connected in parallel on the two ends of described Support Capacitor simultaneously Be connected with the secondary side of signal isolation circuit, for power taking be converted to described signal isolation circuit secondary side at Support Capacitor Required power supply.
Improvement further as technique scheme:
Described signal isolation circuit includes photoelectrical coupler u1, resistance r1, resistance r2 and resistance r3, and described resistance r1 is connected on light The input of electric coupler u1 is to play metering function and to receive electric discharge instruction, the emitter stage warp successively of described photoelectrical coupler u1 It is grounded after resistance r2 and resistance r3, the junction point between described resistance r2 and resistance r3 is connected with switch of releasing, described power supply electricity Road is connected with the colelctor electrode of described photoelectrical coupler u1.
Described power circuit includes audion q2, audion q3, current-limiting resistance r4, biasing resistor r5 and diode d1, institute The colelctor electrode stating audion q2 is connected with the positive pole of described diode d1, the negative pole of described diode d1 and signal isolation circuit phase Even, the emitter stage of described audion q2 be connected with the base stage of audion q3 and the emitter stage through biasing resistor r5 and audion q3 and The positive pole of Support Capacitor is connected, and the base stage of described audion q2 is connected and through current-limiting resistance r4 with the colelctor electrode of described audion q3 It is connected with the positive pole of diode d1.
Described power circuit also includes stabilivolt z1 and electric capacity c1, described stabilivolt z1 connect with electric capacity c1 after with described two Pole pipe d1 is in parallel, and the positive pole of described stabilivolt z1 is connected with the positive pole of described diode d1, and the negative pole of described stabilivolt z1 is through electricity Hold c1 to be connected with the negative pole of diode d1.
Described discharge loop also includes passive discharge resistance rd, and described passive discharge resistance rd is with described Support Capacitor simultaneously Connection.
Described switch of releasing is field-effect transistor q1, the grid of described field-effect transistor q1 and described signal isolation circuit phase Even.
Compared with prior art, it is an advantage of the current invention that:
The active discharge circuit of the electric machine controller for motor vehicle of the present invention, directly at Support Capacitor, power taking is simultaneously for power circuit Be converted to the power supply of signal isolation circuit secondary side, without extra low-voltage isolation power source, can make in power free occasion With making application within electric machine controller for the circuit and installing more flexible;In addition this discharge circuit structure is simple, easy and simple to handle And cost is lower.
Brief description
Fig. 1 is active discharge circuit theory diagrams of the prior art.
Fig. 2 is the active discharge circuit theory diagrams of the present invention.
In figure label represents: 1, discharge loop;2nd, signal isolation circuit;3rd, power circuit.
Specific embodiment
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
As shown in Fig. 2 the active discharge circuit of the electric machine controller for motor vehicle of the present embodiment, including discharge loop 1, Discharge loop 1 includes active discharge resistance r6 and switch of releasing, with motor control after active discharge resistance r6 and switch series connection of releasing The Support Capacitor cd of device processed is in parallel, additionally includes signal isolation circuit 2 and power circuit 3, signal isolation circuit 2 with release out Close and being connected, being switched on-off with controlling to release for receiving the electric discharge instruction of electric machine controller, thus controlling the logical of discharge loop 3 Disconnected, power circuit 3 is connected in parallel on the two ends of Support Capacitor cd and is connected with the secondary side of signal isolation circuit 2, for electric from supporting Hold power taking be converted to power supply needed for signal isolation circuit 2 secondary side at cd.The electric machine controller for motor vehicle of the present invention Active discharge circuit, power circuit 3 directly from Support Capacitor cd at power taking and be converted to signal isolation circuit 2 secondary side electric Source, without extra low-tension supply, can use in power free occasion, make application within electric machine controller for the circuit and Install more flexible;In addition this discharge circuit structure is simple, easy and simple to handle and cost is lower.
In the present embodiment, signal isolation circuit 2 includes photoelectrical coupler u1, resistance r1, resistance r2 and resistance r3, resistance r1 The input being connected on photoelectrical coupler u1 is to play metering function and to receive electric discharge instruction (high level is effective), photoelectrical coupler The emitter stage of u1 ground connection, the junction point between resistance r2 and resistance r3 and switch (field of releasing after resistance r2 and resistance r3 successively The grid of effect transistor q1) it is connected, provide raster data model, the colelctor electrode of power circuit 3 and photoelectrical coupler u1 for switch of releasing It is connected.In other embodiments, photoelectrical coupler u1 can also adopt other isolating device such as relay to replace.
In the present embodiment, power circuit 3 is made up of discrete device completely, including pnp audion q2, pnp audion q3, limit Leakage resistance r4, biasing resistor r5 and diode d1, the colelctor electrode of audion q2 is connected with the positive pole of diode d1, diode d1's Negative pole is connected with signal isolation circuit 2, the emitter stage of audion q2 be connected with the base stage of audion q3 and through biasing resistor r5 with The emitter stage of audion q3 is connected with the positive pole of Support Capacitor cd, and the base stage of audion q2 is connected simultaneously with the colelctor electrode of audion q3 It is connected with the positive pole of diode d1 through current-limiting resistance r4.Additionally include stabilivolt z1 and electric capacity c1, stabilivolt z1 and electric capacity c1 In parallel with diode d1 after series connection, the positive pole of stabilivolt z1 is connected with the positive pole of diode d1, and the negative pole of stabilivolt z1 is through electric capacity C1 is connected with the negative pole of diode d1.Before power circuit 3 is down to safe voltage (as < 60v) in Support Capacitor cd, sustainable The power supply that the switch q1 that releases can effectively be driven is provided for photoelectrical coupler u1.Concrete principle is: r5 provides bias voltage, r4 for q3 For current-limiting resistance (typically taking mega-ohms resistance), z1 is power supply output offer voltage stabilizing, and d1 is commutation diode, and c1 is energy storage electricity Hold, q2 and q3 constitutes power supply voltage stabilizing and electric current output strengthens passage.
In the present embodiment, discharge loop 1 also includes passive discharge resistance rd, and passive discharge resistance rd is with Support Capacitor simultaneously Connection, wherein q1 be n link up mosfet, when q1 turns on, the electric charge of Support Capacitor cd quickly consumes on resistance r6, wherein r6 with The limit value of rd requires to be determined according to specific active discharge and passive discharge time.In discharge process, can be electric to supporting The voltage holding cd is monitored: after voltage is down to safe voltage, controller will stop active discharge instruction;If in the stipulated time Interior, voltage does not drop to safe voltage, then the main contactor k being connected with electrokinetic cell is not disconnected, and controller can alarm sounds.
The power circuit 3 of the active discharge circuit of the present invention adopts discrete device to realize completely, and adopts mosfet conduct Release switch (it is voltage driven type device, and current drain is very little, the small power consumption of circuit), not only can choose low power point Vertical device controls cost, and operating ambient temperature can reach higher.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment, All technical schemes belonging under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art For those of ordinary skill, some improvements and modifications without departing from the principles of the present invention, should be regarded as the protection of the present invention Scope.

Claims (6)

1. the active discharge circuit of a kind of electric machine controller for motor vehicle, including discharge loop (1), described discharge loop (1) Including active discharge resistance and switch of releasing, the support with electric machine controller after described active discharge resistance and switch series connection of releasing Electric capacity in parallel it is characterised in that also including signal isolation circuit (2) and power circuit (3), described signal isolation circuit (2) and Described switch of releasing is connected, is switched on-off with controlling to release for receiving the electric discharge instruction of electric machine controller, described power supply electricity Road (3) is connected in parallel on the two ends of described Support Capacitor and is connected with the secondary side of signal isolation circuit (2), at Support Capacitor Power taking is simultaneously converted to power supply needed for described signal isolation circuit (2) secondary side.
2. the active discharge circuit of electric machine controller for motor vehicle according to claim 1 is it is characterised in that described letter Number isolation circuit (2) includes photoelectrical coupler u1, resistance r1, resistance r2 and resistance r3, and described resistance r1 is connected on photoelectric coupling , to play metering function and to receive electric discharge instruction, the emitter stage of described photoelectrical coupler u1 is successively through resistance r2 for the input of device u1 With after resistance r3 be grounded, the junction point between described resistance r2 and resistance r3 with release switch be connected, described power circuit (3) and The colelctor electrode of described photoelectrical coupler u1 is connected.
3. the active discharge circuit of electric machine controller for motor vehicle according to claim 1 and 2 is it is characterised in that institute State power circuit (3) and include audion q2, audion q3, current-limiting resistance r4, biasing resistor r5 and diode d1, described audion The colelctor electrode of q2 is connected with the positive pole of described diode d1, and the negative pole of described diode d1 is connected with signal isolation circuit (2), institute The emitter stage stating audion q2 is connected with the base stage of audion q3 and the emitter stage through biasing resistor r5 and audion q3 and support The positive pole of electric capacity is connected, and the base stage of described audion q2 is connected and through current-limiting resistance r4 and two with the colelctor electrode of described audion q3 The positive pole of pole pipe d1 is connected.
4. the active discharge circuit of electric machine controller for motor vehicle according to claim 3 is it is characterised in that described electricity Source circuit (3) also includes stabilivolt z1 and electric capacity c1, and described stabilivolt z1 is in parallel with described diode d1 after connecting with electric capacity c1, The positive pole of described stabilivolt z1 is connected with the positive pole of described diode d1, and the negative pole of described stabilivolt z1 is through electric capacity c1 and diode The negative pole of d1 is connected.
5. the active discharge circuit of electric machine controller for motor vehicle according to claim 1 and 2 is it is characterised in that institute State discharge loop (1) and also include passive discharge resistance rd, described passive discharge resistance rd is in parallel with described Support Capacitor.
6. the active discharge circuit of electric machine controller for motor vehicle according to claim 1 and 2 is it is characterised in that institute Stating switch of releasing is field-effect transistor q1, and the grid of described field-effect transistor q1 is connected with described signal isolation circuit (2).
CN201610909652.6A 2016-10-19 2016-10-19 A kind of active discharge circuit of electric machine controller for motor vehicle Active CN106347170B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018192132A1 (en) * 2017-04-18 2018-10-25 上海蔚来汽车有限公司 Electric vehicle and active discharge module, drive apparatus and electric drive system thereof
CN108819719A (en) * 2018-05-03 2018-11-16 开沃新能源汽车集团有限公司 A kind of charging method and device of motor controller of new energy automobile
CN109921772A (en) * 2019-04-19 2019-06-21 骆驼集团武汉光谷研发中心有限公司 A kind of input signal holding circuit
CN109995306A (en) * 2017-12-29 2019-07-09 郑州宇通客车股份有限公司 A kind of electric machine controller discharge control method and device
CN110228395A (en) * 2019-06-14 2019-09-13 上海蔚来汽车有限公司 Two-supply circuit system
CN110492459A (en) * 2018-05-15 2019-11-22 广州小鹏汽车科技有限公司 A kind of high-voltage discharge method, device and motor
CN110722988A (en) * 2018-06-28 2020-01-24 长城汽车股份有限公司 Discharge control circuit and initiative discharge circuit of electric capacity in machine controller
CN111934528A (en) * 2020-09-25 2020-11-13 安徽鸿创新能源动力有限公司 New energy automobile high pressure control circuit that releases
CN113015649A (en) * 2018-08-03 2021-06-22 美达系统有限公司 Active discharge system for electric or hybrid vehicle

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CN204210327U (en) * 2014-10-23 2015-03-18 北汽福田汽车股份有限公司 Electric machine controller IGBT actuating device and there is its electronlmobil
CN105235525A (en) * 2015-11-05 2016-01-13 株洲南车时代电气股份有限公司 Discharging method of supporting capacitor of electric automobile driving system
JP2016055837A (en) * 2014-09-12 2016-04-21 スズキ株式会社 Vehicular power supply control device

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CN201966595U (en) * 2011-02-28 2011-09-07 南车株洲电力机车有限公司 Discharge circuit for main circuit of traction inverter of rail transit vehicle
CN102723909A (en) * 2012-05-22 2012-10-10 奇瑞汽车股份有限公司 Active bleeder circuit of motor controller for electric car and control method thereof
CN202749820U (en) * 2012-06-01 2013-02-20 中冶华天工程技术有限公司 H-bridge cascaded SVG power unit circuit
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CN204210327U (en) * 2014-10-23 2015-03-18 北汽福田汽车股份有限公司 Electric machine controller IGBT actuating device and there is its electronlmobil
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018192132A1 (en) * 2017-04-18 2018-10-25 上海蔚来汽车有限公司 Electric vehicle and active discharge module, drive apparatus and electric drive system thereof
CN109995306A (en) * 2017-12-29 2019-07-09 郑州宇通客车股份有限公司 A kind of electric machine controller discharge control method and device
CN108819719A (en) * 2018-05-03 2018-11-16 开沃新能源汽车集团有限公司 A kind of charging method and device of motor controller of new energy automobile
CN108819719B (en) * 2018-05-03 2022-02-15 开沃新能源汽车集团有限公司 Discharging method and device for motor controller of new energy automobile
CN110492459A (en) * 2018-05-15 2019-11-22 广州小鹏汽车科技有限公司 A kind of high-voltage discharge method, device and motor
CN110722988A (en) * 2018-06-28 2020-01-24 长城汽车股份有限公司 Discharge control circuit and initiative discharge circuit of electric capacity in machine controller
CN113015649A (en) * 2018-08-03 2021-06-22 美达系统有限公司 Active discharge system for electric or hybrid vehicle
CN109921772A (en) * 2019-04-19 2019-06-21 骆驼集团武汉光谷研发中心有限公司 A kind of input signal holding circuit
CN109921772B (en) * 2019-04-19 2023-12-15 骆驼集团武汉光谷研发中心有限公司 Input signal holding circuit
CN110228395A (en) * 2019-06-14 2019-09-13 上海蔚来汽车有限公司 Two-supply circuit system
CN110228395B (en) * 2019-06-14 2024-04-19 上海蔚来汽车有限公司 Dual power supply circuit system
CN111934528A (en) * 2020-09-25 2020-11-13 安徽鸿创新能源动力有限公司 New energy automobile high pressure control circuit that releases

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Effective date of registration: 20240115

Address after: 412005, No. 255 Tongxia Road, Tongtangwan Street, Shifeng District, Zhuzhou City, Hunan Province

Patentee after: Hunan CRRC Times Electric Drive Technology Co.,Ltd.

Address before: The age of 412001 in Hunan Province, Zhuzhou Shifeng District Road No. 169

Patentee before: ZHUZHOU CRRC TIMES ELECTRIC Co.,Ltd.