CN106335815A - Ultrathin composite paper tape continuous punching unit mechanical apparatus - Google Patents
Ultrathin composite paper tape continuous punching unit mechanical apparatus Download PDFInfo
- Publication number
- CN106335815A CN106335815A CN201610695000.7A CN201610695000A CN106335815A CN 106335815 A CN106335815 A CN 106335815A CN 201610695000 A CN201610695000 A CN 201610695000A CN 106335815 A CN106335815 A CN 106335815A
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- China
- Prior art keywords
- belting
- punching
- uncoiling
- paper tape
- uncoiler
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
An ultrathin composite paper tape continuous punching unit mechanical apparatus comprises an uncoiling machine, an uncoiling side tape storage device, a punching machine, a pull roll, a coiling side tape storage device, a coiling machine and an electrical control system, wherein the uncoiling machine is connected with the uncoiling side tape storage device, the uncoiling side tape storage device is connected with the punching machine, the punching machine is connected with the pull roll, the pull roll is connected with the coiling side tape storage device, the coiling side tape storage device is connected with the coiling machine, and the electrical control system is connected with the uncoiling machine, the uncoiling side tape storage device, the punching machine, the pull roll, the coiling side tape storage device and the coiling machine; a rack is arranged on a support, a female die base is arranged on an adjusting positioning base, the pull roll, a pull press roll, an inner gland, a bearing and bearing block, and an outer gland are arranged on the rack, the pull roll is connected with a motor, and a positioning sleeve and a guide pillar fixing base are arranged on the rack. According to the ultrathin composite paper tape continuous punching unit mechanical apparatus, multi-layer hygiene composite paper materials pass through the die punching device of the apparatus, and composite paper round hole discharging type punching is realized with the apparatus; and the ultrathin composite paper tape continuous punching unit mechanical apparatus is applied to the technical field of paper industry production.
Description
Technical field
The present invention relates to hygienic material is combined one of paper tape punching mechanical apparatus field ultra-thin compound paper tape continuous punching
Hole unit plant equipment.
Background technology
At present, in paper industry production technical field, domestic and international extrusion coating paper uses roller acanthopore equipment it is impossible to by extrusion coating paper
Pierce out eyelet paper pulp fiber to remove, paper pulp fiber can only be extruded dazzling edge and heap.Its shortcoming is: extrusion coating paper pierces out eyelet,
During winding eyelet just have trickle diminish, through processing other health products in extruded by external force, stretched and rubbed answer
Combined paper eyelet becomes less or recovers atresia state, and the reduction product with regard to big degree uses function, therefore have developed this multiple
Combined paper batch (-type) punching machine equipment.Therefore, develop a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment and be always anxious treating
The new problem solving.
Content of the invention
It is an object of the invention to provide a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment, multilayer is defended by this invention
Raw compound paper material passes through equipment die hole punched device, and after processing, the compound paper material of health will not be because being extruded by external force, drawing
Stretching and rub various factors causes eyelet to diminish and more hole situation, so that penetrating fluid is oozed out in health product and sucks back freely, reaches
Use function to health product, be the circular hole using drift, the extrusion coating paper of 0.08-1.00mm thickness being gone out φ 1.5mm, realize
Extrusion coating paper circular hole blanking type punching apparatus.
The object of the present invention is achieved like this: a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment, including opening
Volume machine, uncoiling side storage belting, perforating press, carry-over pinch rolls, batch side storage belting, coiling machine, electric control system, uncoiler with
Uncoiling side storage belting connect, uncoiling side storage belting be connected with perforating press, perforating press is connected with carry-over pinch rolls, carry-over pinch rolls with batch
Side storage belting connects, and batches side storage belting and is connected with coiling machine, and electric control system is carried with uncoiler, the storage of uncoiling side respectively
Device, perforating press, carry-over pinch rolls, batch side storage belting, coiling machine connect；Described uncoiler by uncoiling frame, swelling shaft, first
Front carrying roller, the first electrical machine belt pulley, the first belt wheel, the first V-belt, the first variable-frequency motor composition；In uncoiling frame side setting the
One electrical machine belt pulley, the first belt wheel, the first V-belt, the first variable-frequency motor, arrange swelling shaft and first band in uncoiling central rack
Wheel connects, carrying roller before uncoiling upper rack setting first；Described perforating press is by including bearing, frame, pull bar, footing, tune
Section positioning seat, die base, carry-over pinch rolls, traction pressure roller, positioning sleeve, guide pillar fixed seat, bolt, y shape joint, servomotor are direct-connected
Eccentric shaft, bearing pin, eccentric bearing block, bearings at both ends gland, bearing block, internal gland, bearing and bearing block, outer press cover, upper padding plate,
Punch fixing plate, punching pin, stripper, die, motor, servomotor, guide pillar, steel ball guide pillar, pressure spring correcting bar, pressure bullet
Spring, nut, arrange frame on bearing, arrange pull bar in frame, arrange footing in frame, and on footing, setting regulation is fixed
Position seat, arranges die base on adjusting positioning seat, setting carry-over pinch rolls, traction pressure roller, internal gland, bearing and bearing in frame
Seat, outer press cover, carry-over pinch rolls and motor connection, setting positioning sleeve, guide pillar fixed seat in frame, spiral shell is arranged on guide pillar fixed seat
Bolt nut, in guide pillar fixed seat, setting guide pillar, y shape joint, bearing pin, eccentric bearing block, bearings at both ends gland, set in frame
Put the direct-connected eccentric shaft of servomotor, the direct-connected eccentric shaft of servomotor is connected with servomotor, bearing block, die base is arranged
Die, arranges stripper on die, arranges steel ball guide pillar on stripper, installs die, on steel ball guide pillar on die
Pressure spring correcting bar and compression spring are installed, punching pin are fixed on punch fixing plate, punch fixing plate and punching pin are arranged on steel
On pearl guide pillar and pressure spring correcting bar, upper padding plate is installed on punch fixing plate, in upper padding plate, y shape joint and nut is installed；Institute
The coiling machine stated by wind frame, pressure roller, the second front carrying roller, rear carrying roller, the second belt wheel, the second V-belt, the second electrical machine belt pulley,
Second variable-frequency motor composition, arranges the second belt wheel, the second V-belt, the second electrical machine belt pulley, the second frequency conversion in winding frame side
Motor, in winding frame front setting pressure roller, arranges the second front carrying roller, rear carrying roller in winding upper rack；
The operation principle of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is that uncoiler is for punching in production
Hole machine and the equipment of carry-over pinch rolls paper tape without interruption, uncoiler is associated with uncoiling side storage belting, by plc joint control first variable-frequency electric
Machine drives, and by the first variable-frequency motor speed governing, mates with perforating press and carry-over pinch rolls, continuously and stably supplies paper tape；Uncoiling side is stored up
The function of belting have three: one be storage certain length paper tape it is ensured that during change of lap feeding punching function continuously work；Two are
The mode that continuously runs of the step-type drive manner of perforating press and uncoiler is decoupled；3rd is flat also by the gravity of dancer
Weigh and provide constant backward pull for perforating press；According to highest 50 m/min speed of production, set the reel change time as 20 seconds,
Ultra-thin compound paper tape continuous punching hole unit plant equipment storage strip length is taken as 20 meters；Using vertical floating roll structure, dancer
It is provided with balance disc, balance disc weight can be adjusted, control the tension force of paper tape according to the requirement of web tension；For coordinating change of lap
Operation, equipped with pneumatic clamp in the fixing roller of porch；Uncoiling side is stored up equipped with four travel switches on the column of belting, will
Column is divided into upper, middle and lower segment；For playing storage band ability, the dancer generally belting being stored up in uncoiling side control in lower two
Section regional work, that is, adopt the next method of operation；By the signal of travel switch, controlled the rotating speed of uncoiler by plc, the company of realization
Continue stably to perforating press ribbon supply；Perforating press and carry-over pinch rolls are that ultra-thin compound paper tape continuous punching hole unit plant equipment is most important
Nucleus equipment, perforating press adopts eccentric rod gear, offset 6mm, the number of strokes≤300 beat/min；Punching die is three plates
Formula structure, upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, and pressing plate adjusts thrust by spring, and three plates are by guide pillar
Position assurance is concentric；Adjust the effective travel of red needle by adjusting screw and pad, the Height Adjustment of lower template can be by adjusting pad
Iron is completing；Punch mechanism is driven using servomotor；Draw-gear adopts dual roll type haulage gear, and upper roller is lick roller, no
Transmission；Lower steel rider is reference roller, is driven by servomotor；In electric control system, punching motor and traction electric machine are controlled by plc,
Realize step-type punch operation；Punching number of times and traction step-length all can be controlled to adjust by plc it is ensured that realizing Automatic continuous punching
Hole；Perforating press and carry-over pinch rolls have broken belt and stop and auto-reset function；Batch function and the uncoiling side that belting is stored up in side
Storage belting is the same, and the structure of two devices is also similar to, and is only intended to be arranged symmetrically；Batch control and the uncoiling side that belting is stored up in side
Storage belting is the same, is also by the plc electric motor integrated controlling of four travel switches and coiling machine；But the effect being wound due to it, fortune
On line mode, both are different；Batch side store up belting dancer be normally controlled in two sections of regional works, that is, adopt
The upper method of operation；Coiling machine is the equipment that the paper tape of hole punch is continuously and smoothly collected rolling；Coiling machine with batch side
Storage belting use cooperatively, coiling machine drive with control also and uncoiler identical；
The method of operating of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is to be combined ready a roll
Paper string is placed on the air-expanding shaft of uncoiler, puts paper, compound paper tape driving unwinder drive band paper roll by plc joint control variable-frequency motor
Enter in the middle of die and stripper through in front and back's carrying roller and pressure roller, drive eccentric shaft turns so that bearing is driven by servomotor eccentric
Bearing block, y shape joint, bearing pin, upper padding plate, punch fixing plate and punching pin move up and down to be washed into the extrusion coating paper passing through uniformly to be justified
Hole, sweeps away unnecessary extrusion coating paper and goes out from die and fall in die base, is siphoned away blanking with air draught, hole punch compound
Paper is pulled out the distance of a cycle motion by servomotor with carry-over pinch rolls, then carries out the next period of motion, and reciprocal operation completes
The compound paper material with holes that meets the requirements；Extrusion coating paper band with uniform circular hole enters the pressure roller of coiling machine, through in front and back's carrying roller
It is entangled on winding swelling shaft paper tube, driven by the second variable-frequency motor of plc joint control coiling machine same with the first variable-frequency motor of uncoiler
What step twined into the specification that meets the requirements has hole extrusion coating paper；
The described operation principle of electric control system of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment and operation
Method is that red needle zero-bit red needle is in extreme higher position and is set to zero-bit, and running status unit equipment running status is divided into single action state
And linkage status, each equipment isolated operation of unit under single action state, implement respective action, each equipment under linkage status
Link under plc management and control, realize normal production run, no matter single action state or linkage status, each equipment can crawl or company
Continue positive and negative operating；The realization of crossing process, during threading, perforating press is in zero-bit and is failure to actuate, and opens the Pneumatic pressure that belting is stored up in both sides
Paper tape centering is smoothly passed through whole unit by single action uncoiler, carry-over pinch rolls and coiling machine by plate, and regulates both sides storage band
The tension force of device and length；The realization of production run, requires according to Product Process, sets punching number of times, step-length from touch-screen, presses
Under " start " button, the automatic production run of perforating press, need out of service, then press " stopping " button, during stopping, red needle is returned automatically
Back to zero position, the pressing plate pressure of storage belting；Interlocking and the realization protected, perforating press probe detects broken belt or does not have material strip,
Then all fronts automatic stopping, red needle return-to-zero position, storage belting pressing plate pressure, if meeting the state of emergency, press " jerk " button, completely
Stop immediately, red needle return-to-zero position, storage belting pressing plate is depressed, and servo electricity selected by the motor of perforating press and the motor of carry-over pinch rolls
Machine, both interlock coupling it is ensured that unit works according to the punching number of times setting and step pitch continuous-stable in linkage status, uncoiling
The travel switch cooperation that second variable-frequency motor of the first variable-frequency motor of machine and coiling machine stores up belting respectively with respective side is adjusted
The length of section storage band, meets production requirement, before the motor of carry-over pinch rolls is driven, red needle must reset at zero-bit, when storage belting
During pressing plate pressure, the first variable-frequency motor of corresponding uncoiler and the second variable-frequency motor of coiling machine should stop immediately, uncoiler
The first variable-frequency motor and coiling machine the second variable-frequency motor drive before, the pressing plate of corresponding storage belting will be opened in advance；Refer to
Show that lamp includes power supply indicator, run indicator, malfunction indicator lamp, button include start button, stop button, SR,
Scram button, switch includes key switch, functional switch, and switch board includes main electrical control cabinet, touch screen operation case；Unit
Be given after the completion of four capacity motors and model type selecting to be designed, the method for operation that belting is stored up in both sides is different, fully send out
Wave storage band ability, storage belting in uncoiling side is using the next method of operation work, and batches side storage belting and adopt upper operation side
Formula works, and stores up on the column of belting equipped with four travel switches in both sides, column is divided into upper, middle and lower segment, generally will open
Volume side store up belting dancer control in lower two sections of regional works, that is, so-called bottom the method for operation, and batch side storage band
The dancer of device works in two sections of regions in being controlled in, that is, the described upper method of operation, and the system can be according to product
The hole floral pattern of product, preselects different step pitches and is stored in plc, can directly recruit from touch-screen during production, easy workman
Operation；
The production technology of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is that uncoiler is responsible for feeding, is opened
Volume；Uncoiling side storage belting is responsible for storage band, is adjusted web tension, series connection perforating press；Perforating press and carry-over pinch rolls are responsible for by setting step
Away from paper feeding band punching；Batch side storage belting to be responsible for storage band, adjust web tension, series connection coiling machine；Coiling machine is responsible for winding, is unloaded
Material；By MULTILAYER COMPOSITE paper material, by batch (-type) die punching machine, uncoiler, perforating press and coiling machine complete with uniform
Circular hole is combined paper material, this compound paper material be mould punching pin move up and down through MULTILAYER COMPOSITE paper enter die shearing complete
, shear off excess waste and go out from die；
The main technologic parameters of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment are, (1) punching number of times: 0-
300 beats/min；(2) draw step-length: 0-300 millimeter/step；(3) speed of production: 0-50 m/min；The material of punching paper roll is compound
Reel, performance and size are band volume width: 700 mm；Band coil coil-diameter: 800 mm；Maximum volume-weight: 40 kg；Tape thickness:
0.08-1.00 mm.
The present invention is characterized by its structure and working principle.
A kind of ultra-thin compound paper tape continuous punching hole unit plant equipment compared with prior art, has and is combined multi-layered sanitary
Paper material passes through equipment die hole punched device, and after processing, the compound paper material of health will not be because being extruded by external force, stretching and rub
Rubbing various factors with the hands causes eyelet to diminish and more hole situation, so that penetrating fluid is oozed out in health product and sucks back freely, reaches health
Product uses function, is the circular hole that the extrusion coating paper of 0.08-1.00mm thickness is gone out using drift φ 1.5mm, realizes extrusion coating paper
The advantages of circular hole blanking type punching apparatus, will be widely used in paper industry production technical field.
Brief description
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of perforating press part of the present invention.
Fig. 3 is the structural representation of perforating press mould part of the present invention.
Fig. 4 is the stereogram of perforating press part of the present invention.
Fig. 5 is that the various pieces of the present invention connect block diagram.
Specific embodiment
Referring to the drawings, a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment, including uncoiler 1, uncoiling side storage band
Device 2, perforating press 3, carry-over pinch rolls 4, batch side storage belting 5, coiling machine 6, electric control system 7, uncoiler 1 and the storage of uncoiling side
Belting 2 connects, uncoiling side storage belting 2 be connected with perforating press 3, perforating press 3 is connected with carry-over pinch rolls 4, carry-over pinch rolls 4 with batch side
Storage belting 5 connect, batch side storage belting 5 be connected with coiling machine 6, electric control system 7 respectively with uncoiler 1, uncoiling side
Storage belting 2, perforating press 3, carry-over pinch rolls 4, batch side storage belting 5, coiling machine 6 and connect；Described uncoiler 1 is by uncoiling frame
1-1, swelling shaft 1-2, carrying roller 1-3, the first electrical machine belt pulley 1-4, the first belt wheel 1-5, the first V-belt 1-6, the first frequency conversion before first
Motor 1-7 forms；Uncoiling frame 1-1 side arrange the first electrical machine belt pulley 1-4, the first belt wheel 1-5, the first V-belt 1-6, the
One variable-frequency motor 1-7, is arranged swelling shaft 1-2 in the middle part of uncoiling frame 1-1 and is connected, in uncoiling frame 1-1 with the first belt wheel 1-5
Carrying roller 1-3 before portion's setting first；Described perforating press 3 is fixed by inclusion bearing 3-1, frame 3-2, pull bar 3-3, footing 3-4, regulation
Position seat 3-5, die base 3-6, carry-over pinch rolls 3-7, traction pressure roller 3-8, positioning sleeve 3-9, guide pillar fixed seat 3-10, bolt 3-11, y
Shape joint 3-12, servomotor direct-connected eccentric shaft 3-13, bearing pin 3-14, eccentric bearing block 3-15, bearings at both ends gland 3-16, axle
Bearing 3-17, internal gland 3-18, bearing and bearing block 3-19, outer press cover 3-20, upper padding plate 3-21, punch fixing plate 3-22, punching
Sub- 3-23, stripper 3-24, die 3-25, motor 3-26, servomotor 3-27, guide pillar 3-28, steel ball guide pillar 3-29, pressure spring
Correcting bar 3-30, compression spring 3-31, nut 3-32, arrange frame 3-2 on bearing 3-1, arrange pull bar 3- in frame 3-2
3, frame 3-2 arranges footing 3-4, setting on footing 3-4 adjusts positioning seat 3-5, arranges recessed on adjusting positioning seat 3-5
Mould base 3-6, setting carry-over pinch rolls 3-7, traction pressure roller 3-8, internal gland 3-18, bearing and bearing block 3-19, outer in frame 3-2
Gland 3-20, carry-over pinch rolls 3-7 is connected with motor 3-26, and in frame 3-2, setting positioning sleeve 3-9, guide pillar fixed seat 3-10, are leading
In post fixed seat 3-10, bolt and nut 3-11 is set, setting guide pillar 3-28, y shape joint 3-12, pin in guide pillar fixed seat 3-10
Axle 3-14, eccentric bearing block 3-15, bearings at both ends gland 3-16, arrange servomotor direct-connected eccentric shaft 3-13 in frame 3-2,
Servomotor direct-connected eccentric shaft 3-13 is connected with servomotor 3-27, bearing block 3-17, arranges die 3- on die base 3-6
25, die 3-25 arranges stripper 3-24, stripper 3-24 arranges steel ball guide pillar 3-29, on steel ball guide pillar 3-29
Die 3-25 is installed, die 3-25 installs pressure spring correcting bar 3-30 and compression spring 3-31, in punch fixing plate 3-22
Upper fixing punching pin 2-23, punch fixing plate 3-22 and punching pin 3-23 is arranged on steel ball guide pillar 3-29 and pressure spring correcting bar 3-30
On, upper padding plate 3-21 is installed on punch fixing plate 2-22, in upper padding plate 3-21, y shape joint 3-12 and nut 3-32 is installed；Institute
The coiling machine 6 stated is by winding frame 6-1, pressure roller 6-2, the second front carrying roller 6-3, rear carrying roller 6-4, the second belt wheel 6-5, the second triangle
Band 6-6, the second electrical machine belt pulley 6-7, the second variable-frequency motor 6-8 composition, winding frame 6-1 side arrange the second belt wheel 6-5, the
Two V-belt 6-6, the second electrical machine belt pulley 6-7, the second variable-frequency motor 6-8, in winding frame 6-1 anterior setting pressure roller 6-2, are receiving
Volume frame 6-1 top arranges the second front carrying roller 6-3, rear carrying roller 6-4.
The operation principle of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is that uncoiler 1 is to produce
In for perforating press 3 and carry-over pinch rolls 4 paper tape without interruption equipment, uncoiler 1 is associated with uncoiling side storage belting 2, by plc joint control
First variable-frequency motor 1-7 drives, and by the first variable-frequency motor 1-7 speed governing, mates with perforating press 3 and carry-over pinch rolls 4, continuously and stably
Supply paper tape；It is the paper tape of storage certain length it is ensured that rushing during change of lap feeding that the function of uncoiling side storage belting 2 has three: one
Hole machine 3 can continuously work；Two is to decouple the mode that continuously runs of the step-type drive manner of perforating press 3 and uncoiler 1；The
Three provide constant backward pull also by the gravitational equilibrium of dancer for perforating press 3；According to highest 50 m/min speed of production, if
Determine the reel change time for 20 seconds, unit plant equipment storage strip length in ultra-thin compound paper tape continuous punching hole is taken as 20 meters；Adopt
Use vertical floating roll structure, dancer is provided with balance disc, balance disc weight, control can be adjusted according to the requirement of web tension
The tension force of paper tape processed；For coordinating reel change, equipped with pneumatic clamp in the fixing roller of porch；Belting 2 is stored up in uncoiling side
Equipped with four travel switches on column, column is divided into upper, middle and lower segment；For playing storage band ability, generally band is stored up in uncoiling side
The dancer of device 2 control in lower two sections of regional works, that is, adopt the next method of operation；By the signal of travel switch, by
Plc controls the rotating speed of uncoiler 1, realizes continuously and stably to perforating press 3 ribbon supply；Perforating press 3 and carry-over pinch rolls 4 are ultra-thin extrusion coating papers
Carry the most important nucleus equipment of continuous punching unit plant equipment, perforating press 3 adopts eccentric rod gear, offset 6mm, stroke
Number of times≤300 beat/min；Punching die is three-plate type structure, and upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, pressure
Plate adjusts thrust by spring, and three plates are concentric by guide pillar position assurance；Adjust the effective of red needle by adjusting screw and pad
Stroke, the Height Adjustment of lower template can be completed by adjustment parallels；Punch mechanism is driven using servomotor；Draw-gear adopts
Dual roll type haulage gear, upper roller is lick roller, is not driven；Lower steel rider is reference roller, is driven by servomotor；Electric control system
In 7, punching motor and traction electric machine are controlled by plc, realize step-type punch operation；Punching number of times and traction step-length all can be by
Plc controls to adjust it is ensured that realizing Automatic continuous punching；Perforating press 3 and carry-over pinch rolls 4 have broken belt and stop and auto-reset function；
Batch side and store up the function of belting 5 as uncoiling side storage belting 2, the structure of two devices is also similar to, and it is right to be only intended to
Claim arrangement；Batch side and store up the control of belting 5 as uncoiling side storage belting, be also by plc four travel switches and volume
Take the electric motor integrated controlling of machine 6；But the effect being wound due to it, in the method for operation, both are different；Batch side and store up the floating of belting 5
Dynamic roller be normally controlled in two sections of regional works, that is, adopt the upper method of operation；Coiling machine 6 is by the paper tape of hole punch even
The continuous equipment smoothly collecting rolling；Coiling machine 6 with batch side storage belting 5 use cooperatively, the driving of coiling machine 6 with control
Identical with uncoiler 6.
The method of operating of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is, by ready a roll
Extrusion coating paper string is placed on the air-expanding shaft of uncoiler 1, puts paper driving unwinder drive band paper roll by plc joint control variable-frequency motor, multiple
Combined paper band enters in the middle of die 3-25 and stripper 3-24 through in front and back's carrying roller and pressure roller, drives eccentric shaft 3-13 by servomotor
Rotation make bearing drive eccentric bearing block 3-15, y shape joint 3-12, bearing pin 3-14, upper padding plate 3-21, punch fixing plate 3-22 and
Punching pin 3-23 moves up and down and for the extrusion coating paper passing through to be washed into uniform circular hole, sweeps away unnecessary extrusion coating paper and goes out from die 3-25
Fall in die base 3-6, with air draught, blanking is siphoned away, the extrusion coating paper of hole punch pulls out one by servomotor band carry-over pinch rolls 4
The distance of individual periodic motion, then carry out the next period of motion, reciprocal operation completes the compound paper material with holes that meets the requirements；Band
The extrusion coating paper band having uniform circular hole enters the pressure roller of coiling machine 6, is entangled on winding swelling shaft paper tube through in front and back's carrying roller, is joined by plc
Second variable-frequency motor 6-8 of control coiling machine 6 drives and synchronously twines into the specification that meets the requirements with the first variable-frequency motor 1-7 of uncoiler 1
Have hole extrusion coating paper.
The described operation principle of electric control system 7 of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment and
Method of operating is that red needle zero-bit (initial position) red needle is in extreme higher position and is set to zero-bit, and running status unit equipment runs shape
State is divided into single action state and linkage status, each equipment isolated operation of unit under single action state, implements respective action, in connection
Under dynamic state, each equipment links under plc management and control, realizes normal production run, no matter single action state or linkage status, respectively sets
Standby can crawl or continuously positive and negative operating；The realization of crossing process (single action state), during threading, to be in zero-bit motionless for perforating press 3
Make, open the pneumatic clamp that belting is stored up in both sides, will be steady for paper tape centering by single action uncoiler 1, carry-over pinch rolls 4 and coiling machine 6
Through whole unit, and regulate tension force and the length that belting is stored up in both sides；The realization of production run (linkage status), foundation
Product Process requires, and sets punching number of times, step-length from touch-screen, presses " startup " button, the automatic production run of perforating press 3, needs
Out of service, then press " stopping " button, red needle auto-returned zero-bit during stopping, the pressing plate pressure of storage belting；Interlocking and guarantor
The realization of shield, perforating press 3 probe detects broken belt or does not have material strip, then all fronts automatic stopping, red needle return-to-zero position, storage band dress
Put pressing plate pressure, if meeting the state of emergency, pressing " jerk " button, completely stopping immediately, red needle return-to-zero position, stores up belting pressing plate
Pressure, servomotor selected by the motor of the motor of perforating press 3 and carry-over pinch rolls 4, and both interlock coupling it is ensured that unit is in linkage status
When according to the punching number of times setting and the work of step pitch continuous-stable, the of the first variable-frequency motor 1-7 of uncoiler 1 and coiling machine 6
The travel switch cooperation that two variable-frequency motor 6-8 store up belting respectively with respective side adjusts the length that storage carries, and meets production requirement,
Before the motor of carry-over pinch rolls 4 is driven, red needle must reset at zero-bit, when storing up the pressing plate pressure of belting, corresponding uncoiler 1
Second variable-frequency motor 6-8 of the first variable-frequency motor 1-7 and coiling machine 6 should stop immediately, the first variable-frequency motor 1-7 of uncoiler 1
Before driving with the second variable-frequency motor 6-8 of coiling machine 6, the pressing plate of corresponding storage belting will be opened in advance；Indicator lamp includes electricity
Source indicator lamp (red), run indicator (green), malfunction indicator lamp (yellow), button includes start button (green), stops
Button (red), SR (black), scram button (red mushroom head), switch includes key switch (control power supply open/
Close), functional switch (manual/auto conversion), it is (outstanding that switch board includes main electrical control cabinet (landing installation), touch screen operation case
Hang and install)；Be given after the completion of four capacity motors of unit and model type selecting to be designed, the method for operation of belting is stored up in both sides
It is different, give full play to storage band ability, storage belting 2 in uncoiling side is using the next method of operation work, and batches side storage band dress
Put 5 and adopt upper method of operation work, store up on the column of belting equipped with four travel switches in both sides, column is divided into,
In, lower three sections, the dancer generally belting 2 being stored up in uncoiling side control in lower two sections of regional works, i.e. so-called the next fortune
Line mode, and batch side store up belting 5 dancer be controlled in work in two sections of regions, that is, described upper operation
Mode, the system can according to the hole floral pattern of product, preselect different step pitches be stored in plc, during production can directly from
Touch-screen is recruited, easy operative.
The production technology of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment is, on uncoiler 1 is responsible for
Material, uncoiling；Uncoiling side storage belting 2 is responsible for storage band, is adjusted web tension, series connection perforating press；Perforating press 3 and carry-over pinch rolls 4 are responsible for
By setting step pitch paper feeding band punching；Batch side storage belting 5 to be responsible for storage band, adjust web tension, series connection coiling machine；Coiling machine 6
It is responsible for winding, discharging；By MULTILAYER COMPOSITE paper material, by batch (-type) die punching machine 3, uncoiler 1, perforating press 3 and coiling machine 6
Complete is combined paper material with uniform circular hole, and this compound paper material is that mould punching pin moves up and down to enter through MULTILAYER COMPOSITE paper
Enter what die shearing completed, shear off excess waste and go out from die.
The main technologic parameters of described a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment are that (1) punching is secondary
Number (adjustable): 0-300 beat/min；(2) traction step-length (adjustable): 0-300 millimeter/step；(3) speed of production (adjustable): 0-50 rice/
Point；The material of punching paper roll is compound reel, and performance and size are band volume width: 700 mm；Band coil coil-diameter (maximum): 800
mm；Maximum volume-weight: 40 kg；Tape thickness: 0.08-1.00 mm.
Claims (6)
1. a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment, include uncoiler, uncoiling side storage belting, perforating press,
Carry-over pinch rolls, batch side storage belting, coiling machine, electric control system it is characterised in that: uncoiler and uncoiling side storage belting company
Connect, uncoiling side storage belting is connected with perforating press, and perforating press is connected with carry-over pinch rolls, carry-over pinch rolls are connected with batching side storage belting,
Batch side storage belting to be connected with coiling machine, electric control system is stored up belting, perforating press, led with uncoiler, uncoiling side respectively
Pick-up roll, batch side storage belting, coiling machine connect；Described uncoiler is by carrying roller, the first electricity before uncoiling frame, swelling shaft, first
Machine belt wheel, the first belt wheel, the first V-belt, the first variable-frequency motor composition；Uncoiling frame side arrange the first electrical machine belt pulley, the
One belt wheel, the first V-belt, the first variable-frequency motor, are connected in uncoiling central rack setting swelling shaft and with the first belt wheel, in uncoiling
Carrying roller before upper rack setting first；Described perforating press by include bearing, frame, pull bar, footing, adjust positioning seat, die
Base, carry-over pinch rolls, traction pressure roller, positioning sleeve, guide pillar fixed seat, bolt, y shape joint, the direct-connected eccentric shaft of servomotor, bearing pin,
Eccentric bearing block, bearings at both ends gland, bearing block, internal gland, bearing and bearing block, outer press cover, upper padding plate, punch fixing plate,
Punching pin, stripper, die, motor, servomotor, guide pillar, steel ball guide pillar, pressure spring correcting bar, compression spring, nut, are propping up
On seat, frame is set, frame arranges pull bar, frame arranges footing, setting on footing adjusts positioning seat, adjusting
On positioning seat, die base is set, setting carry-over pinch rolls, traction pressure roller, internal gland, bearing and bearing block, outer press cover in frame,
Carry-over pinch rolls and motor connection, setting positioning sleeve, guide pillar fixed seat in frame, bolt and nut is arranged on guide pillar fixed seat,
Setting guide pillar, y shape joint, bearing pin, eccentric bearing block, bearings at both ends gland in guide pillar fixed seat, setting servo electricity in frame
The direct-connected eccentric shaft of machine, the direct-connected eccentric shaft of servomotor is connected with servomotor, bearing block, arranges die on die base,
On die, stripper is set, stripper arranges steel ball guide pillar, die installed by steel ball guide pillar, pressure is installed on die
Spring correcting bar and compression spring, fix punching pin on punch fixing plate, by punch fixing plate and punching pin be arranged on steel ball guide pillar and
On pressure spring correcting bar, upper padding plate is installed on punch fixing plate, in upper padding plate, y shape joint and nut is installed；Described batches
Machine is by winding frame, pressure roller, the second front carrying roller, rear carrying roller, the second belt wheel, the second V-belt, the second electrical machine belt pulley, the second frequency conversion
Motor forms, and arranges the second belt wheel, the second V-belt, the second electrical machine belt pulley, the second variable-frequency motor in winding frame side, is receiving
Volume frame front setting pressure roller, arranges the second front carrying roller, rear carrying roller in winding upper rack.
2. the ultra-thin compound paper tape continuous punching hole unit plant equipment of one kind according to claim 1 it is characterised in that: described
The operation principle of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment be, uncoiler be produce in for perforating press with lead
The equipment of pick-up roll paper tape without interruption, uncoiler is associated with uncoiling side storage belting, is driven by plc joint control first variable-frequency motor,
By the first variable-frequency motor speed governing, mate with perforating press and carry-over pinch rolls, continuously and stably supply paper tape；Belting is stored up in uncoiling side
Function have three: one be storage certain length paper tape it is ensured that during change of lap feeding punching function continuously work；Two is by perforating press
Step-type drive manner decouple with the mode that continuously runs of uncoiler；3rd also by dancer gravitational equilibrium be punching
Machine provides constant backward pull；According to highest 50 m/min speed of production, set the reel change time as 20 seconds, ultra-thin compound
Paper tape continuous punching unit plant equipment storage strip length is taken as 20 meters；Using vertical floating roll structure, dancer is provided with balance
Disc, can adjust balance disc weight, controls the tension force of paper tape according to the requirement of web tension；For coordinating reel change, entering
Equipped with pneumatic clamp in fixing roller at mouthful；Uncoiling side is stored up on the column of belting equipped with four travel switches, and column is divided into
Upper, middle and lower segment；For play storage band ability, generally by uncoiling side store up belting dancer control in lower two sections of region works
Make, that is, adopt the next method of operation；By the signal of travel switch, controlled the rotating speed of uncoiler by plc, realize continuously and stably
To perforating press ribbon supply；Perforating press and carry-over pinch rolls are that unit plant equipment most important core in ultra-thin compound paper tape continuous punching hole sets
Standby, perforating press adopts eccentric rod gear, offset 6mm, the number of strokes≤300 beat/min；Punching die is three-plate type knot
Structure, upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, and pressing plate adjusts thrust by spring, and three plates are positioned by guide pillar
Ensure with one heart；Adjust the effective travel of red needle by adjusting screw and pad, the Height Adjustment of lower template can be by adjustment parallels
Complete；Punch mechanism is driven using servomotor；Draw-gear adopts dual roll type haulage gear, and upper roller is lick roller, is not driven；
Lower steel rider is reference roller, is driven by servomotor；In electric control system, punching motor and traction electric machine are controlled by plc, realize
Step-type punch operation；Punching number of times and traction step-length all can be controlled to adjust by plc it is ensured that realizing Automatic continuous punching；Punching
Hole machine and carry-over pinch rolls have broken belt and stop and auto-reset function；Batch function and the uncoiling side storage band dress that belting is stored up in side
Put the same, the structure of two devices is also similar to, and is only intended to be arranged symmetrically；Batch control and the uncoiling side storage band dress that belting is stored up in side
Put the same, be also by the plc electric motor integrated controlling of four travel switches and coiling machine；But the effect being wound due to it, the method for operation
Different both upper；Batch side store up belting dancer be normally controlled in two sections of regional works, that is, adopt upper fortune
Line mode；Coiling machine is the equipment that the paper tape of hole punch is continuously and smoothly collected rolling；Coiling machine fills with batching side storage band
Put and use cooperatively, coiling machine drive with control also and uncoiler identical.
3. the ultra-thin compound paper tape continuous punching hole unit plant equipment of one kind according to claim 1 it is characterised in that: described
The method of operating of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment be that ready a roll extrusion coating paper string is placed on
On the air-expanding shaft of uncoiler, put paper unwinder drive band paper roll is driven by plc joint control variable-frequency motor, compound paper tape is through in front and back
Carrying roller and pressure roller enter in the middle of die and stripper, drive eccentric shaft turns to make bearing drive eccentric bearing block, y by servomotor
Shape joint, bearing pin, upper padding plate, punch fixing plate and punching pin move up and down and for the extrusion coating paper passing through to be washed into uniform circular hole, sweep away
Unnecessary extrusion coating paper is gone out from die and is fallen in die base, is siphoned away blanking with air draught, and the extrusion coating paper of hole punch is by watching
Take the distance that motor belt motor carry-over pinch rolls pull out a cycle motion, then carry out the next period of motion, reciprocal operation completes and meets
Require compound paper material with holes；Extrusion coating paper band with uniform circular hole enters the pressure roller of coiling machine, through in front and back, carrying roller is entangled in receipts
On volume swelling shaft paper tube, driven by the second variable-frequency motor of plc joint control coiling machine and synchronously twine into the first variable-frequency motor of uncoiler
The specification that meets the requirements have hole extrusion coating paper.
4. the ultra-thin compound paper tape continuous punching hole unit plant equipment of one kind according to claim 1 it is characterised in that: described
The operation principle of electric control system of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment and method of operating be, punching
Pin zero-bit red needle is in extreme higher position and is set to zero-bit, and running status unit equipment running status is divided into single action state and linkage shape
State, each equipment isolated operation of unit under single action state, implement respective action, each equipment is managed in plc under linkage status
Control is lower to link, and realizes normal production run, no matter single action state or linkage status, each equipment can crawl or continuous positive and negative fortune
Turn；The realization of crossing process, during threading, perforating press is in zero-bit and is failure to actuate, and opens the pneumatic clamp that belting is stored up in both sides, passes through
Paper tape centering is smoothly passed through whole unit by single action uncoiler, carry-over pinch rolls and coiling machine, and regulates both sides storage belting
Tension force and length；The realization of production run, requires according to Product Process, sets punching number of times, step-length from touch-screen, presses and " open
Dynamic " button, the automatic production run of perforating press, need out of service, then press " stopping " button, red needle auto-returned zero during stopping
Position, the pressing plate pressure of storage belting；Interlocking and the realization protected, perforating press probe detects broken belt or does not have material strip, then entirely
Line automatic stopping, red needle return-to-zero position, storage belting pressing plate pressure, if meeting the state of emergency, press " jerk " button, completely immediately
Stop, red needle return-to-zero position, storage belting pressing plate is depressed, and servomotor selected by the motor of perforating press and the motor of carry-over pinch rolls, and two
Person's interlocking mates it is ensured that unit works according to the punching number of times setting and step pitch continuous-stable in linkage status, uncoiler
The travel switch cooperation that second variable-frequency motor of the first variable-frequency motor and coiling machine stores up belting respectively with respective side adjusts storage
The length of band, meets production requirement, before the motor of carry-over pinch rolls is driven, red needle must reset at zero-bit, when the pressing plate of storage belting
During pressure, the first variable-frequency motor of corresponding uncoiler and the second variable-frequency motor of coiling machine should stop immediately, and the of uncoiler
Before second variable-frequency motor of one variable-frequency motor and coiling machine is driven, the pressing plate of corresponding storage belting will be opened in advance；Indicator lamp
Including power supply indicator, run indicator, malfunction indicator lamp, button includes start button, stop button, SR, jerk
Button, switch includes key switch, functional switch, and switch board includes main electrical control cabinet, touch screen operation case；Four of unit
Be given after the completion of capacity motor and model type selecting to be designed, the method for operation that belting is stored up in both sides is different, gives full play to storage
Band ability, storage belting in uncoiling side is using the next method of operation work, and batches side storage belting and adopt upper method of operation work
Make, store up on the column of belting equipped with four travel switches in both sides, column is divided into upper, middle and lower segment, generally by uncoiling side
Storage belting dancer control in lower two sections of regional works, that is, so-called bottom the method for operation, and batch side storage belting
Dancer be controlled in work in two sections of regions, that is, the described upper method of operation, the system can be according to product
Hole floral pattern, preselects different step pitches and is stored in plc, can directly recruit from touch-screen during production, easy operative.
5. the ultra-thin compound paper tape continuous punching hole unit plant equipment of one kind according to claim 1 it is characterised in that: described
The production technology of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment be that uncoiler is responsible for feeding, uncoiling；Uncoiling side
Storage belting is responsible for storage band, is adjusted web tension, series connection perforating press；Perforating press and carry-over pinch rolls are responsible for by setting step pitch paper feeding band punching
Hole；Batch side storage belting to be responsible for storage band, adjust web tension, series connection coiling machine；Coiling machine is responsible for winding, discharging；By multilayer
Compound paper material, by batch (-type) die punching machine, uncoiler, perforating press and coiling machine complete with uniform circular hole extrusion coating paper
Material, this compound paper material be mould punching pin move up and down through MULTILAYER COMPOSITE paper enter die shearing complete, under shearing
Carry out excess waste to go out from die.
6. the ultra-thin compound paper tape continuous punching hole unit plant equipment of one kind according to claim 1 it is characterised in that: described
The main technologic parameters of a kind of ultra-thin compound paper tape continuous punching hole unit plant equipment be, (1) punching number of times: 0-300 time/
Point；(2) draw step-length: 0-300 millimeter/step；(3) speed of production: 0-50 m/min；The material of punching paper roll is compound reel,
Performance and size are band volume width: 700 mm；Band coil coil-diameter: 800 mm；Maximum volume-weight: 40 kg；Tape thickness: 0.08-1.00
mm.
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| CN201610695000.7A CN106335815B (en) | 2016-08-19 | 2016-08-19 | A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band |
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|---|---|---|---|
| CN201610695000.7A CN106335815B (en) | 2016-08-19 | 2016-08-19 | A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band |
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| CN106335815B CN106335815B (en) | 2017-10-10 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107584553A (en) * | 2017-09-13 | 2018-01-16 | 福建今古通生物科技有限公司 | One kind punching die-cutting machine |
| CN109333655A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Circulation opposite punching device up and down |
| CN109834160A (en) * | 2019-03-22 | 2019-06-04 | 浙江机电职业技术学院 | A kind of continuous punching platform of metal tape |
| CN112141780A (en) * | 2019-06-26 | 2020-12-29 | 虹霓机械制造有限公司 | Device and method for connecting two material webs respectively unwound from bobbins |
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| JPH07267477A (en) * | 1994-03-30 | 1995-10-17 | Pentel Kk | Copying machine with punching device |
| CN201143703Y (en) * | 2007-11-06 | 2008-11-05 | 兰州理工大学 | Punching apparatus for polyimide film |
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| CN107584553A (en) * | 2017-09-13 | 2018-01-16 | 福建今古通生物科技有限公司 | One kind punching die-cutting machine |
| CN109333655A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Circulation opposite punching device up and down |
| CN109333655B (en) * | 2018-11-05 | 2023-12-08 | 江苏坤泰机械有限公司 | Vertical circulation opposite flushing device |
| CN109834160A (en) * | 2019-03-22 | 2019-06-04 | 浙江机电职业技术学院 | A kind of continuous punching platform of metal tape |
| CN112141780A (en) * | 2019-06-26 | 2020-12-29 | 虹霓机械制造有限公司 | Device and method for connecting two material webs respectively unwound from bobbins |
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| Publication number | Publication date |
|---|---|
| CN106335815B (en) | 2017-10-10 |
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