CN208450202U - A kind of fully automatic loop rolling line mechanism - Google Patents
A kind of fully automatic loop rolling line mechanism Download PDFInfo
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- CN208450202U CN208450202U CN201721638564.3U CN201721638564U CN208450202U CN 208450202 U CN208450202 U CN 208450202U CN 201721638564 U CN201721638564 U CN 201721638564U CN 208450202 U CN208450202 U CN 208450202U
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Abstract
The utility model discloses a kind of fully automatic loop rolling line mechanisms, including rack, sliding rail, sliding block, rolling line unit, limiting device, regulating device, feeding device, material rolling device, cooling device, sliding rail is installed in the rack length direction, several rolling line units are fixedly connected with by sliding block among sliding rail, the rolling line unit inside is equipped with limiting device, the frame upper end is equipped with regulating device cooperation rolling line unit, the rack side cooperation rolling line unit is equipped with feeding device and material rolling device, cooling device cooperation rolling line unit is installed among the rack, the present apparatus is able to solve the disadvantage on the machine for mfg. metal wire in existing market, and it can be realized full-automatic production, substantially increase production efficiency, reduce labour cost.
Description
Technical field
The utility model relates to the production fields of wire rod, especially a kind of fully automatic loop rolling line mechanism.
Background technique
With the development of society, needing to apply the occasion of wire rod more and more, and have to the dimensional accuracy of wire rod stringent
It is required that and existing rolling line apparatus is made of upper and lower two idler wheels, wire rod is gradually decreased by a series of rolling between idler wheel
The section of wire rod, thus the wire rod of size required for obtaining, but rolling line apparatus currently on the market is substantially by operating
Personnel will need to compress the descending roll that gradually passes through of extended material and obtain, and have the disadvantage in that
1, in each threading process, operator is in order to correctly be packed into, it is possible to which hand and roll occur has closely
Contact, causes operational risk to increase;
2, due to being that single slot is gradually processed, with the extension of rapidoprint, the just corresponding extension of each process time;
3, the material after roll calendering is placed on ground on the spot, and unordered stackings is turned round and stirred, and becomes easily infected by after floor-dust causes
Road calendered surface finish influences;
4, the direction threaded every time wants operator by parallel, vertical to be alternately packed into, and setup error just will appear overlap hair
Thorn, causes material scrap.
Utility model content
The technical problem to be solved by the utility model is to provide on a kind of machine for mfg. metal wire being able to solve in existing market
The shortcomings that, and can be realized the fully automatic loop rolling line mechanism of full-automatic production.
In order to solve the above-mentioned prior art problems, the utility model uses a kind of following scheme: fully automatic loop machine for mfg. metal wire
Structure, including rack, sliding rail, sliding block, rolling line unit, limiting device, regulating device, feeding device, material rolling device, cooling device,
Sliding rail is installed in the rack length direction, several rolling line units are fixedly connected with by sliding block among sliding rail, rolling line unit by
Support frame, mounting base, retarder, servo motor, topping roll, bottom roll composition, support frame connect by the way that mounting base and sliding block are fixed
It connects, and support frame one end connects servo motor by retarder, is equipped with topping roll and bottom roll among support frame as described above, above rolls
Roller connect the output end of retarder with bottom roll one end by gear, and it is mutual that rolling line region is equipped among topping roll and bottom roll
Cooperate, the wire module in rolling line region side and conducting wire die holder among the topping roll, bottom roll cooperates, the conducting wire
Die holder is connected and fixed by bolt and support frame both ends, and is offered through-hole among conducting wire die holder and be coupled wire module, and institute
Stating is arc-shaped structure at wire module two sides and the cooperation of rolling line region, and threading hole, the rolling line unit are equipped among wire module
Inside is equipped with limiting device, and limiting device is made of tension spring fixing seat, limit spring seat, tension spring, pressure spring, adjustment axis, and tension spring is solid
Reservation is fixedly connected on the inside of mounting base, and limit spring seat is fixedly connected with the rack on the inside of sliding rail, and tension spring fixing seat and limit
It is connected between spring base by tension spring, pressure spring, the pressure spring outer end is equipped with adjustment axis, and pressure spring one is fixedly mounted inside adjustment axis
End, and be fixedly connected by bolt with limit spring seat on the outside of adjustment axis, the frame upper end is equipped with regulating device cooperation and rolls
Line unit, regulating device are made of fixing seat, sensor one, sensor two, sensing element, and frame upper end is installed by fixing seat
Have sensor one, sensor two, the sensor one, sensor two are fixedly connected by bolt with fixing seat, and fixing seat with
Sliding slot is equipped at one cooperation of sensor, the sensor one is connect with the acceleration control electrode in machine frame inside PLC controller, and is passed
Sensor two connects the deceleration control electrode in PLC controller, and the servo motor in PLC controller connection rolling line unit, institute
It states in rolling line unit support frame side and sensing element, and sensing element side and sensor one, sensor is equipped with by bolt
Two cooperations, the rack side cooperation rolling line unit are equipped with feeding device and material rolling device, and feeding device is by unreeling swing arm, unwrapping wire
Coil rest, line sending cylinder composition, unreel swing arm and are fixedly mounted on rack side, and unreel and be equipped with unwrapping wire coil rest among swing arm, described
Line sending cylinder is installed in unwrapping wire coil rest upper end, and by bearing fit between line sending cylinder and unwrapping wire coil rest, described to unreel among swing arm admittedly
Surely there is pin shaft, pin shaft one end is socketed spring, and the spring other end connects rack side, and unreels and induction bracket is housed among swing arm,
The inductive switch of the induction bracket and rack side cooperates, and the rack of feeding device side is equipped with material rolling device, coiled strip dress
It sets and is made of fixed frame, bearing block, motor, speed reducer, spool, fixed frame one end is fixedly connected with rack, and fixed frame is another
Bearing block is installed in one end, and bearing block connects motor by speed reducer, and bearing block upper end is equipped with spool, and the spool is
Convex shape, spool two sides are symmetrically arranged with location hole, and groove is equipped among spool, and spiral shell is equipped among spool groove
Bar, spool upper end are equipped with lid by screw rod, are connect by reset spring with rack side among the fixed frame, and fixed
Contact plate is equipped among frame, the contact plate and the inductor of rack side cooperate, and are equipped with cooling device among the rack
Cooperate rolling line unit, cooling device is made of cooler bin, the pump housing, flow tube, current divider, regulating valve, cooling tube, and cooler bin is placed in
Rack side, and cooler bin one end is equipped with the pump housing, the pump housing is connected to rack by flow tube, and flow tube cooperation rolling line unit is equipped with
Several regulating valves, regulating valve one end connect cooling tube, are equipped with workbench among the rack and cooperate cooling device, the workbench
Table top is inclined inclined-plane, and workbench is low side close to one end of cooler bin, and workbench periphery is equipped with side, and workbench is minimum
End is equipped with refluxing opening, and refluxing opening is connect by return pipe with cooler bin.
Preferably, the rolling line unit is divided into horizontal rolling line unit and vertical rolling line unit, and horizontal rolling line unit
Intert with vertical rolling line unit and be mounted among sliding rail, is mutually perpendicular between adjacent rolling line unit.
Preferably, the feeding device and material rolling device respectively corresponds the rolling line in the rolling line unit of rack two sides
Mouthful, and the rolling line speed of material rolling device cooperation rolling line unit carries out the winding of wire rod.
Preferably, the servo motor in the rolling line unit is all connected with the controller on the inside of rack, controller control
Servo motor is linkage structure.
Preferably, the sensing element in the regulating device is mounted between sensor one and sensor two, and pass
Sensor one can be adjusted in the sliding slot in fixing seat.
Preferably, the threading hole axial line among the wire module and the rolling line mouth center line one in rolling line apparatus
It causes, and is equipped with gap between wire module and rolling line region.
Preferably, the cooler bin is provided with coolant liquid, and the cold of filter fits reflux is equipped with inside cooler bin
But liquid, the cooler bin bottom end are equipped with drainage hole, and drain outer end of hole and be socketed lid.
Preferably, the cooling tube is arranged in one end of rolling line unit incoming line, and cooling tube be can any bending
Steel pipe.
The utility model has the advantages that
The utility model uses above-mentioned technical proposal and provides lacking on a kind of machine for mfg. metal wire being able to solve in existing market
Point, and can be realized the fully automatic loop rolling line mechanism of full-automatic production, the deficiencies in the prior art are compensated for, design is reasonable,
It is easy to operate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the assembling schematic diagram of sliding block and mounting base.
Fig. 3 is the structural schematic diagram of horizontal rolling line unit.
Fig. 4 is the structural schematic diagram of vertical rolling line unit.
Fig. 5 is the assembling schematic diagram of rolling line unit and conducting wire die holder.
Fig. 6 is the diagrammatic cross-section of wire module.
Fig. 7 is the structural schematic diagram of limiting device.
Fig. 8 is the structural schematic diagram of regulating device.
Fig. 9 is the structural schematic diagram of fixing seat.
Figure 10 is the structural schematic diagram of feeding device and material rolling device.
Figure 11 is the structural schematic diagram of feeding device.
Figure 12 is the structural schematic diagram of material rolling device.
Figure 13 is the structural schematic diagram of spool.
Figure 14 is the cooperation schematic diagram of cooling tube and wire module.
Figure 15 is the structural schematic diagram of workbench.
Figure 16 is the connection schematic diagram of cooler bin and rack.
Figure 17 is the structural schematic diagram inside cooler bin.
Specific embodiment
As shown in Fig. 1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17, a kind of fully automatic loop rolling line
Mechanism, including rack 1, sliding rail 2, sliding block 3, rolling line unit 4, limiting device 5, regulating device 6, feeding device 7, material rolling device 8,
Cooling device 9, installs sliding rail 2 on 1 length direction of rack, is fixedly connected with several rolling line lists by sliding block 3 among sliding rail 2
Member 4, rolling line unit 4 is by support frame 4-1, mounting base 4-2, retarder 4-3, servo motor 4-4, topping roll 4-5, bottom roll 4-6
Composition, support frame 4-1 are fixedly connected by mounting base 4-2 with sliding block 3, and the one end support frame 4-1 is watched by retarder 4-3 connection
Motor 4-4 is taken, topping roll 4-5 and bottom roll 4-6, topping roll 4-5 and bottom roll 4-6 mono- are installed among support frame as described above 4-1
End connects the output end of retarder 4-3 by gear, and is equipped with rolling line region phase interworking among topping roll 4-5 and bottom roll 4-6
It closes, the rolling line region side among the topping roll 4-5, bottom roll 4-6 and the wire module 4-8 phase interworking in conducting wire die holder 4-7
It closes, the conducting wire die holder 4-7 is connected and fixed by bolt and the both ends support frame 4-1, and offers through-hole among conducting wire die holder 4-7
It is coupled wire module 4-8, and at the two sides the wire module 4-8 and the cooperation of rolling line region is arc-shaped structure, and wire module 4-8
Centre is equipped with threading hole 4-9, limiting device 5 is equipped on the inside of the rolling line unit 4, limiting device 5 is by tension spring fixing seat 5-1, limit
Position spring base 5-2, tension spring 5-3, pressure spring 5-4, adjustment axis 5-5 composition, tension spring fixing seat 5-1 are fixedly connected on the inside of mounting base 4-2,
Limit spring seat 5-2 is fixedly connected with the rack 1 of 2 inside of sliding rail, and is led between tension spring fixing seat 5-1 and limit spring seat 5-2
Tension spring 5-3, pressure spring 5-4 connection are crossed, the outer end the pressure spring 5-4 is equipped with adjustment axis 5-5, pressure spring is fixedly mounted inside adjustment axis 5-5
The one end 5-4, and be fixedly connected by bolt with limit spring seat 5-2 on the outside of adjustment axis 5-5,1 upper end of rack is equipped with tune
Regulating device 6 cooperates rolling line unit 4, and regulating device 6 is by fixing seat 6-1, one 6-2 of sensor, two 6-3 of sensor, sensing element 6-4
Composition, 1 upper end of rack are equipped with one 6-2 of sensor, sensor two 6-3, one 6-2 of sensor, sensing by fixing seat 6-1
Two 6-3 of device is fixedly connected by bolt with fixing seat 6-1, and sliding slot, institute are equipped at fixing seat 6-1 and one 6-2 cooperation of sensor
One 6-2 of sensor is stated to connect with the acceleration control electrode in 1 internal PLC controller of rack, and two 6-3 connection PLC of sensor is controlled
Deceleration control electrode in device, and the servo motor 4-4 in PLC controller connection rolling line unit 4, in the rolling line unit 4
The side support frame 4-1 is equipped with sensing element 6-4, and the side sensing element 6-4 and one 6-2 of sensor, sensor by bolt
Two 6-3 cooperation, 1 side of the rack cooperation rolling line unit 4 are equipped with feeding device 7 and material rolling device 8, and feeding device 7 is by unreeling
Swing arm 7-1, unwrapping wire coil rest 7-2, line sending cylinder 7-3 composition, unreel swing arm 7-1 and are fixedly mounted on 1 side of rack, and unreel swing arm 7-
Unwrapping wire coil rest 7-2 is installed, line sending cylinder 7-3, and line sending cylinder 7-3 and unwrapping wire coil rest are installed in the upper end unwrapping wire coil rest 7-2 among 1
By bearing fit between 7-2, described unreel is fixed with pin shaft 7-4 among swing arm 7-1, and the one end pin shaft 7-4 is socketed spring 7-5,
The spring 7-5 other end connects 1 side of rack, and unreels among swing arm 7-1 equipped with induction bracket 7-6, the induction bracket 7-6 with
The inductive switch 7-7 of 1 side of rack cooperates, and the rack 1 of 7 side of feeding device is equipped with material rolling device 8, and material rolling device 8 is by solid
Determine frame 8-1, bearing block 8-2, motor 8-3, speed reducer 8-4, spool 8-5 composition, the one end fixed frame 8-1 and the fixed company of rack 1
It connects, and the fixed frame 8-1 other end installs bearing block 8-2, bearing block 8-2 passes through speed reducer 8-4 connection motor 8-3, and bearing block
The upper end 8-2 is equipped with spool 8-5, and the spool 8-5 is convex shape, and the two sides spool 8-5 are symmetrically arranged with location hole, and
It is equipped with groove among spool 8-5, is equipped with screw rod 8-6 among spool 8-5 groove, the upper end spool 8-5 is set by screw rod 8-6
There is lid 8-7, is connect by reset spring 8-8 with 1 side of rack among the fixed frame 8-1, and be equipped among fixed frame 8-1
Contact plate 8-9, the contact plate 8-9 and the inductor 8-10 of 1 side of rack cooperate, and are equipped with cooling dress among the rack 1
Set 9 cooperation rolling line units 4, cooling device 9 is by cooler bin 9-1, pump housing 9-2, flow tube 9-3, current divider 9-4, regulating valve 9-5, cold
But pipe 9-6 is formed, and cooler bin 9-1 is placed in 1 side of rack, and the one end cooler bin 9-1 is equipped with pump housing 9-2, and the pump housing 9-2 is logical
Flow tube 9-3 is connected to rack 1, and flow tube 9-3 cooperation rolling line unit 4 is equipped with several regulating valve 9-5, the connection of the one end regulating valve 9-5
Cooling tube 9-6 is equipped with workbench 10 among the rack 1 and cooperates cooling device 9,10 table top of workbench be it is inclined tiltedly
Face, workbench 10 are low side close to one end of cooler bin 9-1, and 10 periphery of workbench is equipped with side 11, and 10 least significant end of workbench
Equipped with refluxing opening 12, refluxing opening 12 is connect by return pipe 13 with cooler bin 9-1, and the rolling line unit 4 divides for horizontal rolling line
Unit 4-11 and vertical rolling line unit 4-12, and horizontal rolling line unit 4-11 and vertical rolling line unit 4-12 is interspersed is mounted on sliding rail
It among 2, is mutually perpendicular between adjacent rolling line unit 4, the feeding device 7 and material rolling device 8 respectively correspond 1 two sides of rack
Rolling line unit 4 in rolling line mouth, and material rolling device 8 cooperate rolling line unit 4 rolling line speed carry out wire rod winding, it is described
Servo motor 4-4 in rolling line unit 4 is all connected with the controller of 1 inside of rack, and it is linkage knot that controller, which controls servo motor 4-4,
Structure, the sensing element 6-4 in the regulating device 6 is mounted between two 6-3 of one 6-2 of sensor and sensor, and sensor
One 6-2 can be adjusted in the sliding slot on fixing seat 6-1, the threading hole 4-9 axial line among the wire module 4-8 with roll
Rolling line mouth center line in line unit is consistent, and gap, the cooler bin 9-1 are equipped between wire module 4-8 and rolling line region
It is provided with coolant liquid, and is equipped with the coolant liquid of filter 9-11 cooperation reflux, the bottom end the cooler bin 9-1 inside cooler bin 9-1
Equipped with drainage hole 9-12, and the outer end drainage hole 9-12 is socketed lid 9-13, the cooling tube 9-6 setting rolling line unit 4 into
One end of line mouth, and cooling tube 9-6 be can any bending steel pipe.
In actual work, wire rod coiled strip is placed on the line sending cylinder 7-3 in feeding device 7, then by wire rod coiled strip
One end penetrates into rolling line unit 4 from the threading hole 4-9 among wire module 4-8, is then opened by the control panel of 1 side of rack
Servo motor 4-4 in dynamic rolling line unit 4 drives topping roll 4-5 and bottom roll 4-6 to add wire rod by servo motor 4-4
Work unreels swing arm 7-1 meeting in feeding device 7 when the wire rod connection rolling line unit 4 on line sending cylinder 7-3 carries out processing conveying
It turns an angle under the action of wire rod pulling force to 1 side of rack, and wire rod can be risen while unreeling swing arm 7-1 rotation
Certain tension, and when the wire rod coiled strip on line sending cylinder 7-3 has all conveyed, swing arm 7-1 is unreeled in the work of spring 7-5
It can be pulled under, to make the induction bracket 7-6 for unreeling installation among swing arm 7-1 contact with inductive switch 7-7, when induction branch
After frame 7-6 is contacted with inductive switch, the alarm device of the lower end inductive switch 7-7 will sound, to keep staff timely
On line sending cylinder 7-3 add wire rod coiled strip, avoid entire rolling line mechanism from carrying out invalid processing work, and staff passes through
The bolt of the bottom end unwrapping wire coil rest 7-2 unwrapping wire coil rest 7-2 can be adjusted in the position unreeled on swing arm 7-1, to meet not
Same process requirements, wherein wire rod is penetrated in rolling line unit 4 by wire module 4-8, can be avoided operator's hand and roll is close
Distance contact, to ensure that the personal safety of operator, and in the actual production process, when cutting for the wire rod for needing to process
When face and size change, it is only necessary to wire module 4-8 and topping roll 4-5, bottom roll 4-6 are subjected to corresponding replacement,
And when processing the wire rod of noncircular cross section, threading hole 4-9 corresponding with wire rod section can also consolidate the position of wire rod
It is fixed, so that wire rod is not rotated and is channeled bit in process, to ensure that subsequent processing, and adds in the reality of wire rod
During work, since several rolling line units 4 in rack 1 are by the horizontal rolling line unit 4-11 and vertical rolling line unit of interspersed placement
4-12 composition, the roll in adjacent rolling line unit 4 are the roll structure of mutual placement in 90 °, so as to avoid staff by
Rolling direction mistake is caused in artificial operation error, thus prevent rolled wire corner from material scrap caused by overlap occur,
And the rolling line mouth groove profile in rolling line unit 4 successively reduces the processing of cooperation wire rod, transports out wire rod from feeding device 7
Afterwards, i.e. plastic after being processed by several rolling line units 4 in rack 1, it no longer needs to carry out other processing, and due to rack 1
Servo motor 4-4 in the controller control rolling line unit 4 of inside is linkage structure, so that in the production process of wire rod, often
Material will not be accumulated between twice roll, generate stretcher strain, realize the automation processing of wire rod, and rolling line unit 4 is to line
When material carries out compression extension, since the topping roll 4-5 and bottom roll 4-6 active force generated when rolling and conveying wire rod will drive
Rolling line unit 4 is whole to be moved forward, at this point, by tension spring 5-3, pressure spring 5-4 in 4 inner side limiting-position device 5 of rolling line unit mutually it
Between pulling force will limit the moving distance of rolling line unit 4, and in the moving process of rolling line unit 4, the sense of 4 side of rolling line unit
Answer element 6-4 that can also move, and the sensing element 6-4 is mounted between two 6-3 of one 6-2 of sensor and sensor, when
When rolling line unit 4 is due to being moved along sensing element 6-4 two 6-3 of contact sensor for making side, two 6-3 of sensor will pass through
The servo motor 4-4 in deceleration control electrode control rolling line unit 4 in PLC controller reduces revolving speed, and when servo motor 4-4's
When revolving speed declines, roll will decline the active force of wire rod in rolling line unit 4, to make rolling line unit 4 that can fix in tension spring
It is pulled under the pulling force of seat 5-1, avoids the wire rod between rolling line unit 4 and the case where stretcher strain occur, and due to servo electricity
The revolving speed of machine 4-4 declines and rolling line unit 4 is caused to move backward when, when sensing element 6-4 touches one 6-2 of sensor, pass
One 6-2 of sensor will control servo motor 4-4 by the acceleration control electrode in PLC controller and improve revolving speed, avoid the heap of wire rod
Product is adjusted the revolving speed of servo motor 4-4 by PLC controller, makes 4 meetings of rolling line unit in one 6-2 of sensor and sensor two
It is moved in regional scope between 6-3, and due to being equipped with sliding slot at fixing seat 6-1 and one 6-2 cooperation of sensor, so that sensor
One 6-2 can carry out mobile adjustment in the sliding slot in fixing seat 6-1, to meet the requirement of different wire rods, wherein limitation
The outer end pressure spring 5-4 of 4 moving distance of rolling line unit is socketed adjustment axis 5-5, and the one end the adjustment axis 5-5 passes through bolt and limit
Spring base 5-2 is fixedly connected, and is adjusted by the position that elasticity bolt can carry out length direction to adjustment axis 5-5, thus to tension spring
5-3 and pressure spring 5-4 mutual active force is adjusted, when the active force between tension spring 5-3 and pressure spring 5-4 changes
When, tension spring fixing seat 5-1 just will drive rolling line unit 4 and set adjustment in the enterprising line position of sliding rail 2, and total not only makes rolling line unit
4 can carry out according to demand the self-control of revolving speed in the operating condition, to avoid the occurrence of wire rod accumulation or stretcher strain etc.
Situation, and when rolling line unit 4 stops working, rolling line unit 4 can be retracted predetermined position by limiting device 5, not need work
Personnel are adjusted again, and when rolling line unit 4 processes wire rod, it can be controlled by the control panel of 1 side of rack
Pump housing 9-2 starting in cooling device 9, is pumped to the coolant liquid in cooler bin 9-1 in flow tube 9-3 by pump housing 9-2, then cold
But liquid passes through regulating valve 9-5 again and flow in cooling tube 9-6, then is fed spray coolant in wire module 4-8 by cooling tube 9-6
On the wire rod of mouth, so that rolling line unit 4 be cooperated to process wire rod, wherein flow tube 9-3 is divided into several streams by current divider 9-4
Road can cooperate with the rolling line unit 4 of 1 two sides of rack respectively, and the cooling tube 9-6 can be carried out any bending, in any case
It can effectively be cooperated with the feed inlet of wire module 4-8, the wire rod in processing is cooled down and lubricated, and from cooling tube 9-
The coolant liquid sprayed out in 6 can be wandered after cooling wire rod onto the workbench 10 in rack 1, since 7 periphery of workbench is set
There is side 11, leak out coolant liquid will not, and 10 table top of the workbench is inclined inclined-plane, so that coolant liquid can flow to automatically
The lower end of workbench 10, to facilitate the refluxing opening 12 in workbench 10 to flow back coolant liquid, and coolant liquid passes through back
When flow tube 13 is flowed back, the filter 9-11 in cooler bin 9-1 can be filtered coolant liquid, to guarantee cooler bin 9-1
The cleaning of middle coolant liquid, and the bottom end the cooler bin 9-1 is equipped with drainage hole 9-12, and the lid 9-13 of the outer end drainage hole 9-12 is beaten
It opens, so that it may discharge replacement is carried out to the coolant liquid in cooler bin 9-1, it is very convenient, and wire rod is rolled by all in rack 1
After processing is completed, wire rod can be wound line unit 4 by the spool 8-5 in material rolling device 8, and the two sides the spool 8-5 are symmetrically set
There is location hole, one end of wire rod is fixed on positioning hole, spool 8-5 cooperation motor 8-3 just can be carried out the automatic receipts of wire rod
Volume, and in wrapup procedure, lid 8-7 is installed on the top spool 8-5, so that wire rod will not lay out the spiral model of spool 8-5
It encloses, wherein the controller of 1 inside of motor 8-3 connection rack in coiling apparatus 8, it can be to the revolving speed of motor 8-3 by controller
It is adjusted, and at work, the servo motor 4-4 on the revolving speed and rack 1 of motor 8-3 in last group of rolling line unit 4 turns
It is fast consistent, so that the two is not in wire rod accumulation or the case where the deforming that be stretched when being cooperated, and received in material rolling device 8
During volume, fixed frame 8-1 can be turned over certain angle, so that spool 8-5 cooperation reset spring 8-8 is played tensioning to wire rod and make
With after the completion of spool 8-5 winding, fixed frame 8-1 can be pulled under the action of reset spring 8-8, at this point, fixed frame 8-
Contact plate 8-9 in 1 will be contacted with inductor 8-10 head end, and after inductor 8-10 is sensed and contacted with contact plate 8-9,
The alarm device of the lower end inductor 8-10 will sound, so that it is rolling on spool 8-5 so that staff is put in order in time
Wire feedstock is successively passed through the multiple tracks rolling line unit 4 in rack 1 by the wire rod got well, the present apparatus automatically, is connected by default ratio of elongation
Continuous pressure rolling is at lesser wire rod, and the present apparatus, by PLC programmable controller bus marco, electromagnetic sensor acquires signal, so that
Rolling line unit 4 can do revolving speed adjustment according to pre-set programs, guarantee that material is deformed without windrow, tensionless winkler foundation between every twice roll,
And in the actual processing process, the charging of wire rod, rewinding is synchronous to be carried out, and avoids the contaminated rear influence finish of material ground connection,
And the roll structure of mutual placement in 90 ° avoids the rolling direction mistake as caused by human operational error in the present apparatus, avoids
Material scrap caused by corner occurs is rolled, and threading guide device is installed between per pass rolling line unit 4, avoids installation wire rod
The contact of operator and roll moving component in the process ensure that the safety of operator.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (8)
1. a kind of fully automatic loop rolling line mechanism, including rack (1), sliding rail (2), sliding block (3), rolling line unit (4), limiting device
(5), regulating device (6), feeding device (7), material rolling device (8), cooling device (9), it is characterised in that: the rack (1)
Sliding rail (2) are installed on length direction, are fixedly connected with several rolling line units (4), rolling line unit by sliding block (3) among sliding rail (2)
(4) by support frame (4-1), mounting base (4-2), retarder (4-3), servo motor (4-4), topping roll (4-5), bottom roll (4-
6) it forms, support frame (4-1) is fixedly connected by mounting base (4-2) with sliding block (3), and the one end support frame (4-1) passes through deceleration
Device (4-3) connects servo motor (4-4), is equipped with topping roll (4-5) and bottom roll (4-6) among support frame as described above (4-1), on
Roll (4-5) connect the output end of retarder (4-3) with bottom roll one end (4-6) by gear, and topping roll (4-5) is rolled under
It is equipped with rolling line region among roller (4-6) to cooperate, the intermediate rolling line region side of the topping roll (4-5), bottom roll (4-6)
It cooperates with the wire module (4-8) in conducting wire die holder (4-7), the conducting wire die holder (4-7) passes through bolt and support frame (4-1)
Both ends are connected and fixed, and are offered through-hole among conducting wire die holder (4-7) and be coupled wire module (4-8), and the wire module (4-
8) it is arc-shaped structure at two sides and the cooperation of rolling line region, and is equipped with threading hole (4-9) among wire module (4-8), the rolling line
Limiting device (5) are equipped on the inside of unit (4), limiting device (5) is by tension spring fixing seat (5-1), limit spring seat (5-2), tension spring
(5-3), pressure spring (5-4), adjustment axis (5-5) composition, tension spring fixing seat (5-1) are fixedly connected on the inside of mounting base (4-2), limit bullet
Spring abutment (5-2) is fixedly connected with the rack (1) on the inside of sliding rail (2), and tension spring fixing seat (5-1) and limit spring seat (5-2) it
Between connected by tension spring (5-3), pressure spring (5-4), the pressure spring outer end (5-4) is equipped with adjustment axis (5-5), in adjustment axis (5-5)
The one end pressure spring (5-4) is fixedly mounted in portion, and is fixedly connected by bolt with limit spring seat (5-2) on the outside of adjustment axis (5-5), institute
It states rack (1) upper end and regulating device (6) cooperation rolling line unit (4) is installed, regulating device (6) is by fixing seat (6-1), sensor
One (6-2), sensor two (6-3), sensing element (6-4) composition, rack (1) upper end is equipped with sensing by fixing seat (6-1)
Device one (6-2), sensor two (6-3), the sensor one (6-2), sensor two (6-3) pass through bolt and fixing seat (6-1)
It is fixedly connected, and is equipped with sliding slot, the sensor one (6-2) and rack at fixing seat (6-1) and sensor one (6-2) cooperation
(1) the acceleration control electrode connection in internal PLC controller, and the deceleration control in sensor two (6-3) connection PLC controller
Pole, and the PLC controller connects the servo motor (4-4) in rolling line unit (4), support frame (4- in the rolling line unit (4)
1) side is equipped with sensing element (6-4) by bolt, and the sensing element side (6-4) and sensor one (6-2), sensor two
(6-3) cooperation, rack (1) side cooperation rolling line unit (4) are equipped with feeding device (7) and material rolling device (8), feeding device
(7) by unreeling swing arm (7-1), unwrapping wire coil rest (7-2), line sending cylinder (7-3) form, unreel swing arm (7-1) and be fixedly mounted on rack
(1) side, and unreel and be equipped with unwrapping wire coil rest (7-2) among swing arm (7-1), line sending is installed in the unwrapping wire coil rest upper end (7-2)
Cylinder (7-3), and by bearing fit between line sending cylinder (7-3) and unwrapping wire coil rest (7-2), it is described to unreel among swing arm (7-1) admittedly
Surely have pin shaft (7-4), pin shaft one end (7-4) is socketed spring (7-5), and spring (7-5) other end connects rack (1) side, and puts
It rolls up and induction bracket (7-6) is housed among swing arm (7-1), the inductive switch (7- of the induction bracket (7-6) and rack (1) side
7) cooperate, the rack (1) of feeding device (7) side is equipped with material rolling device (8), and material rolling device (8) is by fixed frame (8-1), axis
Seat (8-2), motor (8-3), speed reducer (8-4), spool (8-5) composition are held, fixed frame one end (8-1) and rack (1) are fixed
Connection, and fixed frame (8-1) other end installation bearing block (8-2), bearing block (8-2) connect motor (8- by speed reducer (8-4)
3), and the upper end bearing block (8-2) is equipped with spool (8-5), and the spool (8-5) is convex shape, spool (8-5) two
Side is symmetrically arranged with location hole, and groove is equipped among spool (8-5), is equipped with screw rod (8-6) among spool (8-5) groove,
The spool upper end (8-5) is equipped with lid (8-7) by screw rod (8-6), passes through reset spring (8- among the fixed frame (8-1)
8) it is connect with rack (1) side, and is equipped with contact plate (8-9) among fixed frame (8-1), the contact plate (8-9) and rack (1)
The inductor (8-10) of side cooperates, and cooling device (9) cooperation rolling line unit (4), cooling dress are equipped among the rack (1)
(9) are set by cooler bin (9-1), the pump housing (9-2), flow tube (9-3), current divider (9-4), regulating valve (9-5), cooling tube (9-6) group
At cooler bin (9-1) is placed in rack (1) side, and cooler bin one end (9-1) is equipped with the pump housing (9-2), the pump housing (9-2)
It is connected to rack (1) by flow tube (9-3), and flow tube (9-3) cooperation rolling line unit (4) is equipped with several regulating valves (9-5), regulating valve
The one end (9-5) connects cooling tube (9-6), and workbench (10) cooperation cooling device (9), the work are equipped among the rack (1)
Making platform (10) table top is inclined inclined-plane, and workbench (10) is low side, workbench (10) periphery close to the one end of cooler bin (9-1)
Equipped with side (11), and workbench (10) least significant end is equipped with refluxing opening (12), and refluxing opening (12) passes through return pipe (13) and cooling
Case (9-1) connection.
2. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the rolling line unit (4)
It is divided into horizontal rolling line unit (4-11) and vertical rolling line unit (4-12), and horizontal rolling line unit (4-11) and vertical rolling line unit
(4-12) interspersed sliding rail (2) that is mounted on is intermediate, is mutually perpendicular between adjacent rolling line unit (4).
3. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the feeding device (7)
The rolling line mouth in the rolling line unit (4) of rack (1) two sides is respectively corresponded with material rolling device (8), and material rolling device (8) cooperates rolling line
The rolling line speed of unit (4) carries out the winding of wire rod.
4. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the rolling line unit (4)
In servo motor (4-4) be all connected with the controller on the inside of rack (1), it is linkage structure that controller, which controls servo motor (4-4),.
5. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the regulating device (6)
In sensing element (6-4) be mounted between sensor one (6-2) and sensor two (6-3), and sensor one (6-2) can be solid
It is adjusted in sliding slot in reservation (6-1).
6. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the wire module (4-8)
Intermediate threading hole (4-9) axial line is consistent with the rolling line mouth center line in rolling line unit, and wire module (4-8) and rolling line region
Between be equipped with gap.
7. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the cooler bin (9-1)
It is provided with coolant liquid, and is equipped with the coolant liquid of filter (9-11) cooperation reflux, the cooler bin (9- inside cooler bin (9-1)
1) bottom end is equipped with drainage hole (9-12), and the drainage hole outer end (9-12) socket lid (9-13).
8. a kind of fully automatic loop rolling line mechanism according to claim 1, which is characterized in that the cooling tube (9-6)
Be arranged in one end of rolling line unit (4) incoming line, and cooling tube (9-6) be can any bending steel pipe.
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Cited By (1)
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CN109848208A (en) * | 2017-11-30 | 2019-06-07 | 浙江立新珠宝科技有限公司 | A kind of fully automatic loop rolling line mechanism |
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CN109848208A (en) * | 2017-11-30 | 2019-06-07 | 浙江立新珠宝科技有限公司 | A kind of fully automatic loop rolling line mechanism |
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Address after: Lanxi Economic Development Zone, Jinhua, Zhejiang (No. 26, Qiu Ling Road, Lanjiang Street) Patentee after: Zhejiang Lixin jewelry Technology Co.,Ltd. Address before: Lanxi Economic Development Zone, Jinhua City, Zhejiang Province (No. 26 Qiuling Road, Lanjiang Street) Patentee before: ZHEJIANG LIXIN JEWELRY SCIENCE AND TECHNOLOGY CO.,LTD. |