CN106335815B - A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band - Google Patents
A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band Download PDFInfo
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- CN106335815B CN106335815B CN201610695000.7A CN201610695000A CN106335815B CN 106335815 B CN106335815 B CN 106335815B CN 201610695000 A CN201610695000 A CN 201610695000A CN 106335815 B CN106335815 B CN 106335815B
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- belting
- extrusion coating
- side storage
- band
- uncoiling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band, including uncoiler, uncoiling side storage belting, perforating press, carry-over pinch rolls, batch side storage belting, coiling machine, electric control system, uncoiler is connected with uncoiling side storage belting, uncoiling side storage belting is connected with perforating press, perforating press is connected with carry-over pinch rolls, carry-over pinch rolls are connected with batching side storage belting, batch side storage belting be connected with coiling machine, electric control system stores up belting, perforating press with uncoiler, uncoiling side, carry-over pinch rolls, batches side and store up belting, coiling machine and be connected respectively；Frame is set on bearing, cavity plate base is set on regulation positioning seat, carry-over pinch rolls, traction pressure roller, internal gland, bearing and bearing block, outer press cover, carry-over pinch rolls and motor connection are set in frame, positioning sleeve, guide pillar fixed seat are set in frame.Multi-layered sanitary is combined paper material by equipment die hole punched device by the invention, extrusion coating paper circular hole blanking type punching apparatus is realized, applied in paper industry production technical field.
Description
Technical field
The present invention relates to hygienic material extrusion coating paper with a kind of ultra-thin extrusion coating paper band continuous punching in punching mechanical apparatus field
Hole unit plant equipment.
Background technology
At present, in paper industry production technical field, domestic and international extrusion coating paper uses roller acanthopore equipment, it is impossible to by extrusion coating paper
The removing of eyelet paper pulp fiber is pierced out, dazzling edge paper pulp fiber can only be extruded and heaped.It has the disadvantage：Extrusion coating paper pierces out eyelet,
During winding eyelet just have it is trickle diminish, extruded, stretched and rubbed multiple by external force in by the other health products of processing
Combined paper eyelet becomes smaller or recovers non-porous state, and function is used with regard to the reduction product of big degree, therefore it is multiple to have developed this
Combined paper batch (-type) punching machine equipment.Therefore, it is always anxious treat to develop a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band
The new problem solved.
The content of the invention
It is an object of the invention to provide a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band, multilayer is defended in the invention
Raw compound paper material is by equipment die hole punched device, and hygienic compound paper material will not be because being extruded, being drawn by external force after processing
Stretching and rubbing various factors causes eyelet to diminish and more hole situation, penetrating fluid is oozed out and is sucked back freely in health product, reaches
Function is used to health product, is the circular hole that the extrusion coating paper of 0.08-1.00mm thickness is gone out to φ 1.5mm using drift, is realized
Extrusion coating paper circular hole blanking type punching apparatus.
The object of the present invention is achieved like this：A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band, including open
Volume machine, uncoiling side storage belting, perforating press, carry-over pinch rolls, batch side storage belting, coiling machine, electric control system, uncoiler with
Uncoiling side storage belting connection, uncoiling side storage belting is connected with perforating press, and perforating press is connected with carry-over pinch rolls, and carry-over pinch rolls are with batching
Side storage belting connection, batches side storage belting and is connected with coiling machine, electric control system stores up band with uncoiler, uncoiling side respectively
Device, perforating press, carry-over pinch rolls, batch side storage belting, coiling machine connection；Described uncoiler is by uncoiling frame, swelling shaft, first
Preceding carrying roller, the first electrical machine belt pulley, the first belt wheel, the first V-belt, the first variable-frequency motor composition；The is set in uncoiling frame side
One electrical machine belt pulley, the first belt wheel, the first V-belt, the first variable-frequency motor, swelling shaft and and first band are set in uncoiling central rack
Wheel connection, the carrying roller before uncoiling upper rack sets first；Described perforating press is by including bearing, frame, pull bar, footing, tune
Save positioning seat, cavity plate base, carry-over pinch rolls, traction pressure roller, positioning sleeve, guide pillar fixed seat, bolt, connection wye, servomotor direct-connected
Eccentric shaft, bearing pin, eccentric bearing block, bearings at both ends gland, bearing block, internal gland, bearing and bearing block, outer press cover, upper padding plate,
Punch fixing plate, punching pin, stripper, cavity plate, motor, servomotor, guide pillar, steel ball guide pillar, pressure spring correcting bar, pressure bullet
Spring, nut, set frame on bearing, and pull bar is set in frame, and footing is set in frame, set regulation fixed on footing
Position seat, cavity plate base is set on regulation positioning seat, and carry-over pinch rolls, traction pressure roller, internal gland, bearing and bearing are set in frame
Seat, outer press cover, carry-over pinch rolls and motor connection, positioning sleeve, guide pillar fixed seat are set in frame, spiral shell is set in guide pillar fixed seat
Bolt nut, guide pillar, connection wye, bearing pin, eccentric bearing block, bearings at both ends gland are set in guide pillar fixed seat, is set in frame
The direct-connected eccentric shaft of servomotor is put, the direct-connected eccentric shaft of servomotor is connected with servomotor, bearing block, set on cavity plate base
Cavity plate, sets stripper on cavity plate, and steel ball guide pillar is set on stripper, cavity plate is installed on steel ball guide pillar, on cavity plate
Pressure spring correcting bar and compression spring are installed, punching pin is fixed on punch fixing plate, punch fixing plate and punching pin are arranged on steel
On pearl guide pillar and pressure spring correcting bar, upper padding plate is installed on punch fixing plate, connection wye and nut are installed in upper padding plate；Institute
The coiling machine stated by winding frame, pressure roller, the second preceding carrying roller, rear carrying roller, the second belt wheel, the second V-belt, the second electrical machine belt pulley,
Second variable-frequency motor is constituted, and the second belt wheel, the second V-belt, the second electrical machine belt pulley, the second frequency conversion are set in winding frame side
Motor, pressure roller is set in winding frame front, and the second preceding carrying roller, rear carrying roller are set in winding upper rack；
A kind of operation principle of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is, during uncoiler is production
For the equipment of perforating press and carry-over pinch rolls paper tape without interruption, uncoiler is associated with uncoiling side storage belting, become by PLC joint controls first
Frequency motor drives, and by the first variable-frequency motor speed governing, is matched with perforating press and carry-over pinch rolls, continuously and stably supplies paper tape；Uncoiling
The function of side storage belting has three：One is the paper tape for storing certain length, it is ensured that punching function continuously works during change of lap feeding；
Two be to decouple the mode that continuously runs of the step-type drive manner of perforating press and uncoiler；3rd also passes through the weight of dancer
Dynamic balance provides constant backward pull for perforating press；According to the m/min speeds of production of highest 50, the reel change time is set as two
Ten seconds, the ultra-thin continuous punching unit plant equipment storage strip length of extrusion coating paper band was taken as 20 meters；Using vertical floating roll structure, float
Dynamic roller is provided with balance disc, requirement that can be according to web tension, and adjustment balance disc weight controls the tension force of paper tape；To coordinate
Reel change, is equipped with pneumatic clamp in the fixing roller of porch；Opened on the column of uncoiling side storage belting equipped with four strokes
Close, column is divided into upper, middle and lower segment；To play storage band ability, the dancer that uncoiling side generally is stored up into belting is controlled in
Lower two sections of regional works, i.e., using the next method of operation；By the signal of travel switch, the rotating speed of uncoiler is controlled by PLC, it is real
Now continuously and stably to perforating press ribbon supply；Perforating press and carry-over pinch rolls are that the continuous punching unit plant equipment of ultra-thin extrusion coating paper band is most heavy
The nucleus equipment wanted, perforating press uses eccentric rod gear, offset 6mm, the number of strokes≤300 beat/min；Punching die is
Three-plate type structure, upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, and pressing plate adjusts thrust by spring, three plates by
Guide pillar position assurance is concentric；The effective travel of red needle is adjusted by adjusting screw and pad, the height adjustment of lower template can be by adjusting
Whole parallels is completed；Punch mechanism is driven using servomotor；Draw-gear uses dual roll type haulage gear, and upper roller is kiss-coating
Roller, is not driven；Lower steel rider is reference roller, is driven by servomotor；Punching motor and traction are controlled by PLC in electric control system
Motor, realizes step-type punch operation；Punching number of times and traction step-length can all be controlled to adjust by PLC, it is ensured that realization connects automatically
Continuous punching；There is broken belt to stop and auto-reset function for perforating press and carry-over pinch rolls；The function of side storage belting is batched with opening
Storage belting in volume side is the same, and the structure of two devices is also similar, to be simply arranged symmetrically；The control of side storage belting is batched with opening
Roll up side storage belting the same, be also by PLC four travel switches and the electric motor integrated controlling of coiling machine；But due to the work of its winding
With both are different in the method for operation；Batch side storage belting dancer be normally controlled in two sections of regional works, i.e.,
Using the upper method of operation；Coiling machine is that the paper tape of hole punch is continuously and smoothly collected to coiled equipment；Coiling machine and volume
Take side to store up belting to use cooperatively, the driving of coiling machine is also identical with uncoiler with control；
A kind of operating method of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is, by ready a roll
Extrusion coating paper string is placed on the air-expanding shaft of uncoiler, is put paper driving unwinder drive band paper roll by PLC joint controls variable-frequency motor, is combined
Paper tape enters in the middle of cavity plate and stripper by front and rear carrying roller and pressure roller, drives eccentric shaft turns to drive bearing by servomotor
Eccentric bearing block, connection wye, bearing pin, upper padding plate, punch fixing plate and punching pin move up and down the extrusion coating paper that will pass through and are washed into uniformly
Circular hole, sweep away unnecessary extrusion coating paper and gone out under cavity plate and fall into cavity plate base, siphoned away blanking with air draught, hole punch
Extrusion coating paper is pulled out the distance of a cycle motion by servomotor with carry-over pinch rolls, then is carried out next period of motion, reciprocal operation
Complete the compound paper material with holes that meets the requirements；Extrusion coating paper band with uniform circular hole enters the pressure roller of coiling machine, by front and rear
Carrying roller is entangled on winding swelling shaft paper tube, and the first variable-frequency electric with uncoiler is driven by the second variable-frequency motor of PLC joint control coiling machines
What machine synchronously twined into the specification that meets the requirements has hole extrusion coating paper；
A kind of operation principle of the electric control system of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band and
Operating method is that red needle zero-bit red needle is in extreme higher position and is set to zero-bit, and running status unit equipment running status is divided into single action
Each equipment isolated operation of unit under state and linkage status, single action state, implements respective action, each under linkage status
Equipment links under PLC management and control, realizes normal production run, no matter single action state or linkage status, each equipment can crawls
Or continuous positive and negative operating；The realization of crossing process, perforating press is in zero-bit and is failure to actuate during threading, opens the gas that belting is stored up in both sides
Dynamic pressure plate, smoothly passes through whole unit, and regulate both sides by single action uncoiler, carry-over pinch rolls and coiling machine by paper tape centering
Store up the tension force and length of belting；The realization of production run, according to Product Process requirement, from touch-screen setting punching number of times, step
It is long, press " startups " button, the automatic production run of perforating press, it is necessary to out of service, then press " stopping " button, during stopping red needle oneself
Dynamic return-to-zero position, the pressing plate pressure of storage belting；The realization of interlocking and protection, perforating press probe detects broken belt or no material
Band, then all fronts automatic stopping, red needle return-to-zero position, the pressing plate pressure of storage belting, if meeting the state of emergency, press " jerk " button,
Completely stop immediately, red needle return-to-zero position, the pressing plate pressure of storage belting, the motor of perforating press and the motor of carry-over pinch rolls select servo
Motor, both interlock matching, it is ensured that unit works in linkage status according to the punching number of times and step pitch continuous-stable of setting, opens
The travel switch that first variable-frequency motor of volume machine and the second variable-frequency motor of coiling machine store up belting with respective side respectively coordinates
The length of regulation storage band, meets production requirement, before the motor of carry-over pinch rolls is driven, red needle must reset at zero-bit, when storage belting
Pressing plate pressure when, the first variable-frequency motor of corresponding uncoiler and the second variable-frequency motor of coiling machine should stop immediately, uncoiling
Before first variable-frequency motor of machine and the second variable-frequency motor of coiling machine are driven, the pressing plate of corresponding storage belting will be opened in advance；
Indicator lamp includes power supply indicator, run indicator, malfunction indicator lamp, and button is pressed including start button, stop button, reset
Button, scram button, switch include key switch, functional switch, and switch board includes main electrical control cabinet, touch screen operation case；Machine
Provided after the completion of four capacity motors and model type selecting to be designed of group, the method for operation of both sides storage belting is different, is filled
Storage band ability is waved in distribution, and uncoiling side storage belting is batched side storage belting and used upper fortune using the next method of operation work
Line mode works, and is stored up in both sides on the column of belting equipped with four travel switches, column is divided into upper, middle and lower segment, generally
The dancer that uncoiling side is stored up into belting controls lower two sections of regional works in, i.e., the so-called the next method of operation, and batches side
Work in two sections of regions during the dancer of storage belting is controlled in, that is, the described upper method of operation, the system can be pressed
According to the hole floral pattern of product, preselect different step pitches and be stored in PLC, directly can be recruited during production from touch-screen, it is easy
Operative；
A kind of production technology of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is on uncoiler is responsible for
Material, uncoiling；Uncoiling side storage belting is responsible for storage band, regulation web tension, series connection perforating press；Perforating press and carry-over pinch rolls are responsible for by setting
Determine step pitch and give paper tape punching；Batch side storage belting and be responsible for storage band, regulation web tension, series connection coiling machine；Coiling machine is responsible for receipts
Volume, discharging；By MULTILAYER COMPOSITE paper material, by batch (-type) die punching machine, what uncoiler, perforating press and coiling machine were completed carries
Uniform circular hole is combined paper material, and this compound paper material is that mould punching pin moves up and down through MULTILAYER COMPOSITE paper and enters cavity plate shearing
Complete, shear off excess waste and gone out under cavity plate；
A kind of main technologic parameters of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band are,（1）Punching time
Number：0-300 beats/min；（2）Draw step-length：0-300 millimeters/step；（3）Speed of production：0-50 ms/min；The material of punching paper roll is
Compound reel, performance is band volume width with size：700 mm；Band coil coil-diameter：800 mm；Maximum volume-weight：40 Kg；Paper tape is thick
Degree：0.08-1.00 mm.
The present invention is characterized by its structure and working principle.
A kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band compared with prior art, with multi-layered sanitary is combined
Paper material is by equipment die hole punched device, and hygienic compound paper material will not be because being extruded, stretching and being rubbed by external force after processing
Rubbing various factors with the hands causes eyelet to diminish and more hole situation, penetrating fluid is oozed out and is sucked back freely in health product, reaches health
Product uses function, is the circular hole that the extrusion coating paper of 0.08-1.00mm thickness is gone out to φ 1.5mm using drift, realizes extrusion coating paper
The advantages of circular hole blanking type punching apparatus, it will be widely used in paper industry production technical field.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of perforating press part of the present invention.
Fig. 3 is the structural representation of perforating press mould part of the present invention.
Fig. 4 is the stereogram of perforating press part of the present invention.
Fig. 5 is the various pieces connection block diagram of the present invention.
Embodiment
Referring to the drawings, a kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band, including uncoiler 1, uncoiling side storage band
Device 2, perforating press 3, carry-over pinch rolls 4, side storage belting 5, coiling machine 6, electric control system 7 are batched, uncoiler 1 and uncoiling side are stored up
Belting 2 is connected, and uncoiling side storage belting 2 is connected with perforating press 3, and perforating press 3 is connected with carry-over pinch rolls 4, and carry-over pinch rolls 4 are with batching side
Storage belting 5 connect, batch side storage belting 5 be connected with coiling machine 6, electric control system 7 respectively with uncoiler 1, uncoiling side
Storage belting 2, perforating press 3, carry-over pinch rolls 4, batch side storage belting 5, coiling machine 6 and connect；Described uncoiler 1 is by uncoiling frame
Carrying roller 1-3, the first electrical machine belt pulley 1-4, the first belt wheel 1-5, the first V-belt 1-6, the first frequency conversion before 1-1, swelling shaft 1-2, first
Motor 1-7 is constituted；In uncoiling frame 1-1 sides, the first electrical machine belt pulley 1-4, the first belt wheel 1-5, the first V-belt 1-6, the are set
One variable-frequency motor 1-7, swelling shaft 1-2 is set in the middle part of uncoiling frame 1-1 and is connected with the first belt wheel 1-5, on uncoiling frame 1-1
Carrying roller 1-3 before portion sets first；Described perforating press 3 is by fixed including bearing 3-1, frame 3-2, pull bar 3-3, footing 3-4, regulation
Position seat 3-5, cavity plate base 3-6, carry-over pinch rolls 3-7, traction pressure roller 3-8, positioning sleeve 3-9, guide pillar fixed seat 3-10, bolt 3-11, Y
The direct-connected eccentric shaft 3-13 of shape joint 3-12, servomotor, bearing pin 3-14, eccentric bearing block 3-15, bearings at both ends gland 3-16, axle
Bearing 3-17, internal gland 3-18, bearing and bearing block 3-19, outer press cover 3-20, upper padding plate 3-21, punch fixing plate 3-22, punching
Sub- 3-23, stripper 3-24, cavity plate 3-25, motor 3-26, servomotor 3-27, guide pillar 3-28, steel ball guide pillar 3-29, pressure spring
Correcting bar 3-30, compression spring 3-31, nut 3-32, set frame 3-2 on bearing 3-1, and pull bar 3- is set on frame 3-2
3, footing 3-4 is set on frame 3-2, regulation positioning seat 3-5 is set on footing 3-4, sets recessed on regulation positioning seat 3-5
Mould base 3-6, sets carry-over pinch rolls 3-7, traction pressure roller 3-8, internal gland 3-18, bearing and bearing block 3-19, outer on frame 3-2
Gland 3-20, carry-over pinch rolls 3-7 is connected with motor 3-26, and positioning sleeve 3-9, guide pillar fixed seat 3-10 are set on frame 3-2, is being led
Bolt and nut 3-11 is set on post fixed seat 3-10, guide pillar 3-28, connection wye 3-12, pin are set on guide pillar fixed seat 3-10
Axle 3-14, eccentric bearing block 3-15, bearings at both ends gland 3-16, set the direct-connected eccentric shaft 3-13 of servomotor on frame 3-2,
The direct-connected eccentric shaft 3-13 of servomotor is connected with servomotor 3-27, bearing block 3-17, and cavity plate 3- is set on cavity plate base 3-6
25, stripper 3-24 is set on cavity plate 3-25, steel ball guide pillar 3-29 is set on stripper 3-24, on steel ball guide pillar 3-29
Cavity plate 3-25 is installed, pressure spring correcting bar 3-30 and compression spring 3-31 are installed on cavity plate 3-25, in punch fixing plate 3-22
Upper fixed punching pin 2-23, steel ball guide pillar 3-29 and pressure spring correcting bar 3-30 is arranged on by punch fixing plate 3-22 and punching pin 3-23
On, upper padding plate 3-21 is installed on punch fixing plate 2-22, connection wye 3-12 and nut 3-32 is installed in upper padding plate 3-21；Institute
The coiling machine 6 stated is by winding frame 6-1, pressure roller 6-2, the second preceding carrying roller 6-3, rear carrying roller 6-4, the second belt wheel 6-5, the second triangle
Band 6-6, the second electrical machine belt pulley 6-7, the second variable-frequency motor 6-8 compositions, the second belt wheel 6-5, the are set in winding frame 6-1 sides
Two V-belt 6-6, the second electrical machine belt pulley 6-7, the second variable-frequency motor 6-8, set pressure roller 6-2 in winding frame 6-1 front portions, are receiving
Roll up frame 6-1 tops and the second preceding carrying roller 6-3, rear carrying roller 6-4 are set.
A kind of operation principle of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is that uncoiler 1 is production
In for perforating press 3 and the paper tape without interruption of carry-over pinch rolls 4 equipment, uncoiler 1 stores up belting 2 with uncoiling side and associated, by PLC joint controls
First variable-frequency motor 1-7 drives, and by the first variable-frequency motor 1-7 speed governing, is matched with perforating press 3 and carry-over pinch rolls 4, continuously and stably
Supply paper tape；The function of uncoiling side storage belting 2 has three：One is the paper tape for storing certain length, it is ensured that rushed during change of lap feeding
Hole machine 3 can continuously work；Two be to decouple the mode that continuously runs of the step-type drive manner of perforating press 3 and uncoiler 1；The
Three also provide constant backward pull by the gravitational equilibrium of dancer for perforating press 3；According to the m/min speeds of production of highest 50, if
The reel change time is determined for 20 seconds, and the ultra-thin continuous punching unit plant equipment storage strip length of extrusion coating paper band is taken as 20 meters；Adopt
Use vertical floating roll structure, dancer is provided with balance disc, requirement that can be according to web tension, adjustment balance disc weight, control
The tension force of paper tape processed；To coordinate reel change, pneumatic clamp is housed in the fixing roller of porch；Uncoiling side storage belting 2
Equipped with four travel switches on column, column is divided into upper, middle and lower segment；To play storage band ability, band is generally stored up into uncoiling side
Dancer control lower two sections of regional works in of device 2, i.e., using the next method of operation；By the signal of travel switch, by
PLC controls the rotating speed of uncoiler 1, realizes continuously and stably to the ribbon supply of perforating press 3；Perforating press 3 and carry-over pinch rolls 4 are ultra-thin extrusion coating papers
With the continuous most important nucleus equipment of punching unit plant equipment, perforating press 3 uses eccentric rod gear, offset 6mm, stroke
Number of times≤300 beat/min；Punching die is three-plate type structure, and upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, pressure
Plate adjusts thrust by spring, and three plates are concentric by guide pillar position assurance；The effective of red needle is adjusted by adjusting screw and pad
Stroke, the height adjustment of lower template can be completed by adjustment parallels；Punch mechanism is driven using servomotor；Draw-gear is used
Dual roll type haulage gear, upper roller is lick roller, is not driven；Lower steel rider is reference roller, is driven by servomotor；Electric control system
Punching motor and traction electric machine are controlled by PLC in 7, step-type punch operation is realized；Punching number of times and traction step-length all can be by
PLC is controlled to adjust, it is ensured that realize automatic continuous punching；There is broken belt to stop and auto-reset function for perforating press 3 and carry-over pinch rolls 4；
The function of side storage belting 5 is batched as uncoiling side storage belting 2, the structure of two devices is also similar, simply right
Claim arrangement；The control of side storage belting 5 is batched as uncoiling side storage belting, is also by PLC four travel switches and volume
Take the electric motor integrated controlling of machine 6；But due to the effect of its winding, both are different in the method for operation；Batch the floating of side storage belting 5
Two sections of regional works during dynamic roller is normally controlled in, i.e., using the upper method of operation；Coiling machine 6 is by the paper tape company of hole punch
It is continuous smoothly to collect coiled equipment；Coiling machine 6 is used cooperatively with batching side storage belting 5, driving and the control of coiling machine 6
It is identical with uncoiler 6.
A kind of operating method of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is, by ready a roll
Extrusion coating paper string is placed on the air-expanding shaft of uncoiler 1, and paper is put driving unwinder drive band paper roll by PLC joint controls variable-frequency motor, multiple
Combined paper band enters in the middle of cavity plate 3-25 and stripper 3-24 by front and rear carrying roller and pressure roller, and eccentric shaft 3-13 is driven by servomotor
Rotation make bearing drive eccentric bearing block 3-15, connection wye 3-12, bearing pin 3-14, upper padding plate 3-21, punch fixing plate 3-22 and
Punching pin 3-23 moves up and down the extrusion coating paper that will pass through and is washed into uniform circular hole, sweeps away unnecessary extrusion coating paper and is gone out under cavity plate 3-25
Fall into cavity plate base 3-6, siphoned away blanking with air draught, the extrusion coating paper of hole punch pulls out one by servomotor band carry-over pinch rolls 4
The distance of individual periodic motion, then carry out next period of motion, reciprocal operation completes the compound paper material with holes that meets the requirements；Band
The extrusion coating paper band for having uniform circular hole enters the pressure roller of coiling machine 6, is entangled in by front and rear carrying roller on winding swelling shaft paper tube, is joined by PLC
Second variable-frequency motor 6-8 of control coiling machine 6 drive with the first variable-frequency motor 1-7 of uncoiler 1 synchronously twine into the specification that meets the requirements
Have hole extrusion coating paper.
A kind of operation principle of the electric control system 7 of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band and
Operating method is, red needle zero-bit（Initial position）Red needle is in extreme higher position and is set to zero-bit, running status unit equipment operation shape
State is divided into each equipment isolated operation of unit under single action state and linkage status, single action state, implements respective action, in connection
Each equipment links under PLC management and control under dynamic state, normal production run is realized, no matter single action state or linkage status, respectively set
It is standby can crawl or continuous positive and negative operating；Crossing process（Single action state）Realization, to be in zero-bit motionless for perforating press 3 during threading
Make, open the pneumatic clamp that belting is stored up in both sides, it is by single action uncoiler 1, carry-over pinch rolls 4 and coiling machine 6 that paper tape centering is steady
Pass through whole unit, and regulate both sides storage belting tension force and length；Production run（Linkage status）Realization, foundation
Product Process requirement, from touch-screen setting punching number of times, step-length, presses " startup " button, the automatic production run of perforating press 3 is needed
It is out of service, then " stopping " button is pressed, red needle auto-returned zero-bit during stopping, the pressing plate pressure of storage belting；Interlocking is with protecting
The realization of shield, the probe of perforating press 3 detects broken belt or no material strip, then all fronts automatic stopping, red needle return-to-zero position, storage band dress
Pressing plate pressure is put, if meeting the state of emergency, " jerk " button is pressed, completely stops immediately, red needle return-to-zero position stores up belting pressing plate
Pressure, the motor of perforating press 3 and the motor of carry-over pinch rolls 4 select servomotor, and both interlock matching, it is ensured that unit is in linkage status
When worked according to the punching number of times and step pitch continuous-stable of setting, the of the first variable-frequency motor 1-7 of uncoiler 1 and coiling machine 6
The travel switch that two variable-frequency motor 6-8 store up belting with respective side respectively coordinates regulation to store up the length of band, meets production requirement,
Before the motor of carry-over pinch rolls 4 is driven, red needle must reset at zero-bit, when storing up the pressing plate pressure of belting, corresponding uncoiler 1
Second variable-frequency motor 6-8 of the first variable-frequency motor 1-7 and coiling machine 6 should stop immediately, the first variable-frequency motor 1-7 of uncoiler 1
Before being driven with the second variable-frequency motor 6-8 of coiling machine 6, the pressing plate of corresponding storage belting will be opened in advance；Indicator lamp includes electricity
Source indicator lamp（It is red）, run indicator（Green）, malfunction indicator lamp（Yellow）, button include start button（Green）, stop
Button（It is red）, SR（Black）, scram button（Red mushroom head）, switching includes key switch（Control power supply open/
Close）, functional switch（Manual/auto conversion）, switch board include main electrical control cabinet（Landing is installed）, touch screen operation case（It is outstanding
Hang and install）；Provided after the completion of four capacity motors and model type selecting to be designed of unit, the method for operation of belting is stored up in both sides
It is different, gives full play to storage band ability, uncoiling side storage belting 2 batches side storage band dress using the next method of operation work
5 are put using the work of the upper method of operation, is stored up in both sides on the column of belting equipped with four travel switches, column is divided into,
In, lower three sections, the dancer that uncoiling side generally is stored up into belting 2 controls lower two sections of regional works in, i.e., so-called the next fortune
Line mode, and the dancer for batching side storage belting 5 be controlled in work in two sections of regions, that is, described upper operation
Mode, the system can according to product hole floral pattern, preselect different step pitches be stored in PLC, during production can directly from
Touch-screen is recruited, easy operative.
A kind of production technology of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band is on uncoiler 1 is responsible for
Material, uncoiling；Uncoiling side storage belting 2 is responsible for storage band, regulation web tension, series connection perforating press；Perforating press 3 and carry-over pinch rolls 4 are responsible for
Paper tape punching is given by setting step pitch；Batch side storage belting 5 and be responsible for storage band, regulation web tension, series connection coiling machine；Coiling machine 6
It is responsible for winding, discharging；By MULTILAYER COMPOSITE paper material, pass through batch (-type) die punching machine 3, uncoiler 1, perforating press 3 and coiling machine 6
What is completed is combined paper material with uniform circular hole, and this compound paper material is that mould punching pin moves up and down to enter through MULTILAYER COMPOSITE paper
Enter what cavity plate shearing was completed, shear off excess waste and gone out under cavity plate.
A kind of main technologic parameters of described ultra-thin continuous punching unit plant equipment of extrusion coating paper band are,（1）Punching time
Number（It is adjustable）：0-300 beats/min；（2）Draw step-length（It is adjustable）：0-300 millimeters/step；（3）Speed of production（It is adjustable）：0-50 meters/
Point；The material of punching paper roll is compound reel, and performance is band volume width with size：700 mm；Band coil coil-diameter（It is maximum）：800
mm；Maximum volume-weight：40 Kg；Tape thickness：0.08-1.00 mm.
Claims (6)
1. a kind of continuous punching unit plant equipment of ultra-thin extrusion coating paper band, including uncoiler, uncoiling side storage belting, perforating press,
Carry-over pinch rolls, batch side storage belting, coiling machine, electric control system, it is characterised in that：Uncoiler connects with uncoiling side storage belting
Connect, uncoiling side storage belting is connected with perforating press, and perforating press is connected with carry-over pinch rolls, carry-over pinch rolls are connected with batching side storage belting,
Batch side storage belting to be connected with coiling machine, electric control system is stored up belting, perforating press with uncoiler, uncoiling side respectively, led
Pick-up roll, batch side storage belting, coiling machine connection；Described uncoiler carrying roller, first electricity before uncoiling frame, swelling shaft, first
Machine belt wheel, the first belt wheel, the first V-belt, the first variable-frequency motor composition；In uncoiling frame side, the first electrical machine belt pulley, the are set
One belt wheel, the first V-belt, the first variable-frequency motor, set swelling shaft in uncoiling central rack and are connected with the first belt wheel, in uncoiling
Carrying roller before upper rack sets first；Described perforating press includes bearing, frame, pull bar, footing, regulation positioning seat, cavity plate bottom
Seat, carry-over pinch rolls, traction pressure roller, positioning sleeve, guide pillar fixed seat, bolt, connection wye, the direct-connected eccentric shaft of servomotor, bearing pin, partially
Heart bearing block, bearings at both ends gland, first bearing seat, internal gland, second bearing seat, outer press cover, upper padding plate, punch fixing plate,
Punching pin, stripper, cavity plate, motor, servomotor, guide pillar, steel ball guide pillar, pressure spring correcting bar, compression spring, nut, in branch
Frame is set on seat, pull bar is set in frame, footing is set in frame, regulation positioning seat is set on footing, in regulation
Cavity plate base is set on positioning seat, carry-over pinch rolls, traction pressure roller, internal gland, second bearing seat, outer press cover are set in frame, led
Pick-up roll and motor connection, positioning sleeve, guide pillar fixed seat are set in frame, bolt and nut is set in guide pillar fixed seat, is leading
Guide pillar, connection wye, bearing pin, eccentric bearing block, bearings at both ends gland are set in post fixed seat, servomotor is set in frame
Direct-connected eccentric shaft, the direct-connected eccentric shaft of servomotor is connected with servomotor, first bearing seat, and cavity plate is set on cavity plate base,
Stripper is set on cavity plate, steel ball guide pillar is set on stripper, cavity plate is installed on steel ball guide pillar, pressure is installed on cavity plate
Power spring correcting bar and compression spring, fix punching pin on punch fixing plate, and punch fixing plate and punching pin are arranged on into steel ball guide pillar
And on pressure spring correcting bar, upper padding plate is installed on punch fixing plate, connection wye and nut are installed in upper padding plate；Described volume
Machine is taken to be become by winding frame, pressure roller, the second preceding carrying roller, rear carrying roller, the second belt wheel, the second V-belt, the second electrical machine belt pulley, second
Frequency motor is constituted, and the second belt wheel, the second V-belt, the second electrical machine belt pulley, the second variable-frequency motor are set in winding frame side,
Wind frame front and pressure roller is set, the second preceding carrying roller, rear carrying roller are set in winding upper rack.
2. a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band according to claim 1, it is characterised in that：It is described
The operation principle of ultra-thin continuous punching unit plant equipment of extrusion coating paper band a kind of be that uncoiler for perforating press and is led in production
The equipment of pick-up roll paper tape without interruption, uncoiler is associated with uncoiling side storage belting, is driven by the variable-frequency motor of PLC joint controls first,
By the first variable-frequency motor speed governing, matched with perforating press and carry-over pinch rolls, continuously and stably supply paper tape；Uncoiling side storage belting
Function has three：One is the paper tape for storing certain length, it is ensured that punching function continuously works during change of lap feeding；Two be by perforating press
Step-type drive manner and the mode that continuously runs of uncoiler decouple；3rd is punching also by the gravitational equilibrium of dancer
Machine provides constant backward pull；According to the m/min speeds of production of highest 50, the reel change time is set as 20 seconds, it is ultra-thin compound
The continuous punching unit plant equipment storage strip length of paper tape is taken as 20 meters；Using vertical floating roll structure, dancer is provided with balance
Disc, requirement that can be according to web tension, adjustment balance disc weight controls the tension force of paper tape；To coordinate reel change, entering
Pneumatic clamp is housed in the fixing roller at mouthful；Equipped with four travel switches on the column of uncoiling side storage belting, column is divided into
Upper, middle and lower segment；To play storage band ability, the dancer that uncoiling side generally is stored up into belting controls lower two sections of region works in
Make, i.e., using the next method of operation；By the signal of travel switch, the rotating speed of uncoiler is controlled by PLC, is realized continuously and stably
To perforating press ribbon supply；Perforating press and carry-over pinch rolls are that the continuous most important core of punching unit plant equipment of ultra-thin extrusion coating paper band is set
Standby, perforating press uses eccentric rod gear, offset 6mm, the number of strokes≤300 beat/min；Punching die is three-plate type knot
Structure, upper male mould is red needle plate, and lower cavity die is shoulder hole concave template, and pressing plate adjusts thrust by spring, and three plates are positioned by guide pillar
Ensure concentric；Adjust the effective travel of red needle by adjusting screw and pad, the height adjustment of lower template can by adjustment parallels
Complete；Punch mechanism is driven using servomotor；Draw-gear uses dual roll type haulage gear, and upper roller is lick roller, is not driven；
Lower steel rider is reference roller, is driven by servomotor；Punching motor and traction electric machine are controlled by PLC in electric control system, realized
Step-type punch operation；Punching number of times and traction step-length can all be controlled to adjust by PLC, it is ensured that realize automatic continuous punching；Punching
There is broken belt to stop and auto-reset function for hole machine and carry-over pinch rolls；Batch function and the uncoiling side storage band dress of side storage belting
Put the same, the structure of two devices is also similar, to be simply arranged symmetrically；Batch control and the uncoiling side storage band dress of side storage belting
Put the same, be also by PLC four travel switches and the electric motor integrated controlling of coiling machine；But due to the effect of its winding, the method for operation
It is both upper different；Batch side storage belting dancer be normally controlled in two sections of regional works, that is, use upper fortune
Line mode；Coiling machine is that the paper tape of hole punch is continuously and smoothly collected to coiled equipment；Coiling machine is with batching side storage band dress
Put and use cooperatively, the driving of coiling machine is also identical with uncoiler with control.
3. a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band according to claim 1, it is characterised in that：It is described
The operating method of ultra-thin continuous punching unit plant equipment of extrusion coating paper band a kind of be to be placed on ready a roll of extrusion coating paper string
On the air-expanding shaft of uncoiler, paper is put driving unwinder drive band paper roll by PLC joint controls variable-frequency motor, extrusion coating paper band is by front and rear
Carrying roller and pressure roller enter in the middle of cavity plate and stripper, drive eccentric shaft turns bearing is driven eccentric bearing block, Y by servomotor
Shape joint, bearing pin, upper padding plate, punch fixing plate and punching pin move up and down the extrusion coating paper that will pass through and are washed into uniform circular hole, sweep away
Unnecessary extrusion coating paper is gone out under cavity plate to be fallen into cavity plate base, is siphoned away blanking with air draught, the extrusion coating paper of hole punch is by watching
Take motor belt motor carry-over pinch rolls and pull out the distance of a cycle motion, then carry out next period of motion, reciprocal operation, which is completed, to be met
It is required that compound paper material with holes；Extrusion coating paper band with uniform circular hole enters the pressure roller of coiling machine, is entangled in receipts by front and rear carrying roller
Roll up on swelling shaft paper tube, by the second variable-frequency motor of PLC joint control coiling machines drive with the first variable-frequency motor of uncoiler synchronously twine into
The specification that meets the requirements has a hole extrusion coating paper.
4. a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band according to claim 1, it is characterised in that：It is described
A kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band electric control system operation principle and operating method be, rush
When son is in extreme higher position, running status unit equipment running status is divided into machine under single action state and linkage status, single action state
Each equipment isolated operation of group, implements respective action, each equipment links under PLC management and control under linkage status, realizes just
Normal production run, no matter single action state or linkage status, each equipment can crawl or continuous positive and negative operating；The reality of crossing process
Existing, perforating press is in zero-bit and is failure to actuate during threading, opens the pneumatic clamp that belting is stored up in both sides, passes through single action uncoiler, traction
Paper tape centering is smoothly passed through whole unit by roller and coiling machine, and regulates the tension force and length of both sides storage belting；Production
The realization of operation, according to Product Process requirement, from touch-screen setting punching number of times, step-length, presses " startup " button, perforating press is certainly
Dynamic production run then presses " stoppings " button, red needle auto-returned zero-bit during stopping, the pressing plate of storage belting, it is necessary to out of service
Pressure；The realization of interlocking and protection, perforating press probe detects broken belt or no material strip, then all fronts automatic stopping, and red needle is returned
Back to zero position, storage belting pressing plate pressure, if meeting the state of emergency, is pressed " jerk " button, completely stopped immediately, red needle returns to zero
Position, the pressing plate pressure of storage belting, the motor of perforating press and the motor of carry-over pinch rolls select servomotor, and both interlock matching, it is ensured that
Unit works in linkage status according to the punching number of times and step pitch continuous-stable of setting, the first variable-frequency motor and volume of uncoiler
Take the second variable-frequency motor of machine to store up the length that the travel switch of belting coordinates regulation to store up band with respective side respectively, meet production
It is required that, before the motor of carry-over pinch rolls is driven, red needle must reset at zero-bit, when storing up the pressing plate pressure of belting, corresponding uncoiling
First variable-frequency motor of machine and the second variable-frequency motor of coiling machine should stop immediately, the first variable-frequency motor and coiling machine of uncoiler
The second variable-frequency motor drive before, the pressing plate of corresponding storage belting will be opened in advance；Indicator lamp includes power supply indicator, operation
Indicator lamp, malfunction indicator lamp, button include start button, stop button, SR, scram button, and switch includes key and opened
Pass, functional switch, switch board include main electrical control cabinet, touch screen operation case；Four capacity motors and model of unit are waited to set
Provided after the completion of meter type selecting, the method for operation of both sides storage belting is different, give full play to storage band ability, uncoiling side storage band dress
Put using the next method of operation work, and batch side storage belting and worked using the upper method of operation, belting is stored up in both sides
Equipped with four travel switches on column, column is divided into upper, middle and lower segment, uncoiling side is generally stored up to the dancer control of belting
Lower two sections of regional works in, i.e., the so-called the next method of operation are made, and the dancer for batching side storage belting is controlled in
In work in two sections of regions, that is, the described upper method of operation, the system can according to product hole floral pattern, preselect not
Same step pitch is stored in PLC, directly can be recruited during production from touch-screen, easy operative.
5. a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band according to claim 1, it is characterised in that：It is described
The production technology of ultra-thin continuous punching unit plant equipment of extrusion coating paper band a kind of be that uncoiler is responsible for feeding, uncoiling；Uncoiling side
Storage belting is responsible for storage band, regulation web tension, series connection perforating press；Perforating press and carry-over pinch rolls are responsible for rushing to paper tape by setting step pitch
Hole；Batch side storage belting and be responsible for storage band, regulation web tension, series connection coiling machine；Coiling machine is responsible for winding, discharging；By multilayer
Compound paper material, by batch (-type) die punching machine, what uncoiler, perforating press and coiling machine were completed carries uniform circular hole extrusion coating paper
Material, this compound paper material is that mould punching pin is moved up and down through MULTILAYER COMPOSITE paper into cavity plate shearing completion, under shearing
Carry out excess waste to go out under cavity plate.
6. a kind of ultra-thin continuous punching unit plant equipment of extrusion coating paper band according to claim 1, it is characterised in that：It is described
The main technologic parameters of ultra-thin continuous punching unit plant equipment of extrusion coating paper band a kind of be,（1）Punching number of times：0-300 times/
Point；（2）Draw step-length：0-300 millimeters/step；（3）Speed of production：0-50 ms/min；The material of punching paper roll is compound reel,
Performance is band volume width with size：700 mm；Band coil coil-diameter：800 mm；Maximum volume-weight：40 Kg；Tape thickness：0.08-1.00
mm。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107584553B (en) * | 2017-09-13 | 2018-06-19 | 福建今古通生物科技有限公司 | A kind of punching die-cutting machine |
| CN109333655B (en) * | 2018-11-05 | 2023-12-08 | 江苏坤泰机械有限公司 | Vertical circulation opposite flushing device |
| CN109834160A (en) * | 2019-03-22 | 2019-06-04 | 浙江机电职业技术学院 | A kind of continuous punching platform of metal tape |
| DE102019117180A1 (en) * | 2019-06-26 | 2020-12-31 | Hauni Maschinenbau Gmbh | Device and method for connecting two webs of material each running off a reel |
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| JPH07267477A (en) * | 1994-03-30 | 1995-10-17 | Pentel Kk | Copying machine with punching device |
| CN201143703Y (en) * | 2007-11-06 | 2008-11-05 | 兰州理工大学 | Punching apparatus for polyimide film |
| CN202412358U (en) * | 2012-01-05 | 2012-09-05 | 浙江联达锂电科技有限公司 | Split pole piece cutting machine |
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