CN106316487A - Microbial fermentation fertilizer production system - Google Patents

Microbial fermentation fertilizer production system Download PDF

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Publication number
CN106316487A
CN106316487A CN201610666527.7A CN201610666527A CN106316487A CN 106316487 A CN106316487 A CN 106316487A CN 201610666527 A CN201610666527 A CN 201610666527A CN 106316487 A CN106316487 A CN 106316487A
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CN
China
Prior art keywords
hopper
driving chain
shaped
connects
inner chamber
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610666527.7A
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Chinese (zh)
Inventor
王学江
于拥军
王月刚
李峰
黄善华
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Wuzhoufeng Agricultural Science & Technology Co Ltd
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Wuzhoufeng Agricultural Science & Technology Co Ltd
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Priority to CN201610666527.7A priority Critical patent/CN106316487A/en
Publication of CN106316487A publication Critical patent/CN106316487A/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/993Arrangements for measuring process parameters, e.g. temperature, pressure or humidity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The invention provides a microbial fermentation fertilizer production system. A discharging opening of a mixture charging hopper (1) is located over a feeding opening (2-5) of a Z-shaped elevator (2), a discharging opening (2-6) of the Z-shaped elevator (2) is connected with a feeding opening (3-17) of a fermentation tank (3), a discharge solenoid valve (3-8) of the fermentation tank (3) is connected with the feeding end of a centrifuge (4), the liquid phase discharging end of the centrifuge (4) is connected with the feeding end of a finished product tank (5), and the discharging end of the finished product tank (5) is connected with a filling machine (7) through a centrifugal delivery pump (6). The microbial fermentation fertilizer production system has the advantages that overturning, caused by disturbance, of the Z-shaped elevator hopper is avoided, and the utilization rate of the Z-shaped elevator is increased; fermentation tank temperature control is more convenient, and a better energy-saving effect is achieved.

Description

A kind of fermentable fertilizer production system
Technical field
The present invention relates to a kind of fertilizer production line, be mainly used in the production of fermentable fertilizer.
Background technology
During fertilizer production, need to use Z-shaped elevator improving material, such as use Z-shaped elevator by material by disintegrating machine Discharge end promotes and is transported to fermentation tank.Existing Z-shaped elevator in use has following defects that (1), hopper are passing During defeated there is uncertainty in direction, is easily deflected by disturbing influence, it is impossible to ensures the normal loading and unloading of material;(2), Material in hopper easily sticks on hopper inwall, it is impossible to blanking completely, reduces the utilization rate of Z-shaped elevator.
It addition, temperature control requirement is the highest in fermentable.Generally there is energy consumption height, protect in existing fermentable The temperature difference and temperature control the defect of inconvenience.
Summary of the invention
The technical problem to be solved is to provide a kind of fermentable fertilizer production system, and first, avoid Z Shape elevator hopper overturns because of disturbance, and improves the utilization rate of Z-shaped elevator;The second, fermentation jar temperature controls more Convenient, and there is more preferable energy-saving effect.
Technical scheme is as follows:
A kind of fermentable fertilizer production system, the blanking port of compound loading hopper is just being positioned at the charging aperture of Z-shaped elevator Top, the discharging opening of Z-shaped elevator is connected with the charge door of fermentation tank, the discharging electromagnetic valve of fermentation tank and the pan feeding of centrifuge End is connected, and the liquid phase discharge end of centrifuge connects the feed end of finished pot, and the discharge end of finished pot is by centrifugal dehvery pump even Connect filling machine, it is characterised in that: Z-shaped elevator includes rising part and the water by horizontally disposed base portion, being vertically arranged The Z-shaped body that the flat output part arranged is formed, the lower end of described rising part connects with base portion front end, upper end and The rear end of output part connects, and base portion, rising part and output part are respectively provided with inner chamber and three inner chambers are sequentially communicated Constituting the Z-shaped inner chamber of body, be provided with driving chain in described Z-shaped inner chamber, described driving chain is two and is respectively arranged at Z The left and right sides of shape inner chamber;Article two, some hoppers being arranged in order, the two ends, left and right of described hopper are installed between driving chain It is rotationally connected with the driving chain of the left and right sides respectively and this place of being rotationally connected is positioned at hopper zero load center of gravity and loads the upper of center of gravity Side;Described Z-shaped inner chamber is additionally provided with and matches with driving chain so that driving chain moves towards turning of layout along Z-shaped inner chamber is Z-shaped To sprocket wheel and match the drive sprocket driving driving chain to move with driving chain;The top of described base portion rear end Offering charging aperture, the bottom of described output unit sub-headend offers discharging opening;Described hopper opening rear edge connects to be had It is positioned at outside opening and for the rib contacted with the hopper opening leading edge at adjacent rear;Described drive sprocket is arranged Top in discharging opening;Described base portion has the base plate for limiting hopper upset;The bottom of described output part is arranged There is the pallet for limiting hopper upset;Fermentation tank includes filling body, fills the main shaft being provided with stirring vane in body, and main shaft connects Dynamic device;Fill body be provided with charge door and discharging opening and in discharge outlet, discharging electromagnetic valve be installed;Fill and be also equipped with on body For detecting the temperature sensor of internal temperature;Filling the internal heating coil that is provided with, the entrance point of heating coil connects to be had and fills The steam inlet pipe that external boundary communicates, the port of export connects to be had and fills the outlet pipe that external boundary communicates.
It is provided with on described drive sprocket and strikes dipper.
Being additionally provided with the top passage towards back sweep on described pallet, described tray bottom is additionally provided with blowing side To fan upward.
The positive effect of the present invention is:
The first, the two ends, left and right of hopper driving chain with the left and right sides respectively is rotationally connected and this place of being rotationally connected is positioned at hopper Unloaded center of gravity and the top of load center of gravity, it is ensured that hopper is by charging aperture when discharging opening moves, and hopper keeps opening upwards, is difficult to Deflected by disturbing influence, it is ensured that the normal loading and unloading of material;Hopper moves to export on front side of section bottom, rising part And time bottom base portion, ensured the direction of hopper respectively by pallet, rib and base plate, it is to avoid because disturbance deflects, Guarantee opening direction when hopper moves to charging aperture upwards;Strike dipper and ensure that the complete blanking of hopper, improve Z-shaped elevator Utilization rate;On the one hand the passage being obliquely installed on pallet can volatilize with the moisture content in auxiliaring bucket, it is to avoid moisture content is saved bit by bit and led Cause material sticks, on hopper, promotes the utilization rate of Z-shaped elevator further, and it is suitable that the most oblique blowing can make hopper have The movement tendency that hour hands rotate, makes rib be close to pallet, it is to avoid hopper is arbitrarily overturn by disturbance.
The second, fermentation tank uses and fills internal steam mode of heating, has excellent thermal insulation performance, quick heating, temperature-controllable Good feature, improves biochemical reaction efficiency;And filling body temperature can be monitored in real time, it is simple to control optimal fermentation anti- Answer condition, thus reach to improve production efficiency, reduce the purpose of energy resource consumption.
Accompanying drawing explanation
Fig. 1 is overall structure of the present invention and operation principle schematic diagram.
Fig. 2 is the structural representation of the Z-shaped elevator of the present invention.
Fig. 3 is the structural representation of fermentation tank of the present invention.
Detailed description of the invention
Compound loading hopper 1 that as shown in Figure 1, Figure 2 and Fig. 3, embodiments of the invention include arranging according to material operation order, Z-shaped elevator 2, fermentation tank 3, centrifuge 4, finished pot 5, centrifugal dehvery pump 6 and filling machine 7, the blanking port of compound loading hopper 1 It is positioned at the surface of the charging aperture 2-5 of Z-shaped elevator 2, the discharging opening 2-6 of Z-shaped the elevator 2 and charge door 3-17 of fermentation tank 3 Being connected, the discharging electromagnetic valve 3-8 of fermentation tank 3 is connected by the feeding end of pipeline with centrifuge 4, and centrifuge 4 has liquid phase Discharge end and solid phase discharge end, wherein liquid phase discharge end connects the feed end of finished pot 5, and the discharge end of finished pot 5 is by centrifugal Dehvery pump 6 connects filling machine 7.
Such as Fig. 2, the Z-shaped elevator of the present invention includes rising part and the water by horizontally disposed base portion, being vertically arranged The Z-shaped body 2-1 that the flat output part arranged is formed, the lower end of described rising part connects with base portion front end, on End connects with the rear end of output part, and base portion, rising part and output part are respectively provided with inner chamber and three inner chambers successively Communicating the Z-shaped inner chamber constituting body 2-1, be provided with driving chain in described Z-shaped inner chamber, described driving chain is two and difference It is arranged at the left and right sides of Z-shaped inner chamber.
Article two, being provided with some hopper 2-2 being arranged in order between driving chain, the two ends, left and right of described hopper 2-2 are respectively It is rotationally connected with the driving chain of the left and right sides and this place of being rotationally connected is positioned at hopper 2-2 zero load center of gravity and loads the upper of center of gravity Side.
Described Z-shaped inner chamber is additionally provided with and matches with driving chain so that driving chain is arranged along Z-shaped trend of Z-shaped inner chamber Turn to sprocket wheel 2-3 and match the drive sprocket 2-4 driving driving chain to move with driving chain.
The top of described base portion rear end offers charging aperture 2-5, and the bottom of described output unit sub-headend offers out Material mouth 2-6.
Described hopper 2-2 opening rear edge connects to be had and is positioned at outside opening and for the hopper 2-with adjacent rear The rib that 2 opening leading edges contact;Front and rear direction described in this paragragh refers to before the driving chain direction of motion, After.
Described drive sprocket 2-4 is arranged at the top of discharging opening 2-6, described drive sprocket 2-4 is provided with and strikes dipper 2- 7。
Described base portion has the base plate for limiting hopper 2-2 upset;The bottom of described output part is provided with use In the pallet 2-8 limiting hopper 2-2 upset.
It is additionally provided with the top passage towards back sweep on described pallet 2-8, is additionally provided with bottom described pallet 2-8 Blowing direction fan 2-9 upward.
During material lifting, material is fallen in hopper 2-2 by charging aperture 2-5, and hopper 2-2 arrives output unit through rising part Point, under the effect of material gravity and deadweight, remain opening upwards at this stage hopper 2-2, arrive at drive sprocket 2-4 Tailing edge driving chain drive path turns to, and strikes dipper 2-7 simultaneously and beats hopper 2-2, makes the material in hopper 2-2 by discharging opening 2- 6 outputs;Subsequently, hopper 2-2 keeps under the restriction of pallet 2-8 that Open Side Down;In time moving on front side of rising part, hopper 2- 2 under the effect of deadweight, and the rib of each hopper 2-2 is tactile with the side edge of later hopper 2-2 opening all the time, now hopper 2- 2 by three active forces, it may be assumed that gravity, previous hopper 2-2 rib to the active force of this hopper 2-2 and a rear hopper 2-2 to this hopper The active force of 2-2 rib, because latter two power is relevant to gravity, therefore three reaches dynamic balance and makes each hopper 2-2 remain this State until arrive base portion, then under the restriction of base plate keep Open Side Down, until again moving under charging aperture 2-5 Side.
When hopper 2-2 is after discharging opening 2-6, above arrival pallet 2-8, the passage of pallet 2-8 is to each hopper The oblique blowing of 2-2, on the one hand can volatilize with the moisture content in auxiliaring bucket 2-2, it is to avoid moisture content is saved bit by bit and caused material sticks at hopper On 2-2, the most oblique blowing can make hopper 2-2 have the movement tendency turned clockwise, and makes rib be close to pallet 2-8, Hopper 2-2 is avoided arbitrarily to be overturn by disturbance.
Such as Fig. 3, fermentation tank of the present invention includes filling body 3-16, fills the main shaft 3-being provided with stirring vane 3-6 in body 3-16 3.The upper end filling body 3-16 is provided with motor 3-1 and the decelerator 3-2 driven by motor 3-1, and decelerator 3-2 is used for drive shaft 3-3 rotates.The inner bottom filling body 3-16 is provided with bearing 3-7 by bearing bracket stand 3-11.Described main shaft 3-3 upper end and decelerator 3-2 is connected, and lower end is arranged in described bearing 3-7.Driven by decelerator 3-2 drive shaft 3-3 during motor 3-1 work and stir Mix blade 3-6 to rotate, material in filling body 3-16 is implemented stirring.Fill body 3-16 be provided with charge door 3-17 for Z-shaped elevator Connect, be additionally provided with discharging opening and in discharge outlet, discharging electromagnetic valve 3-8 be installed.Fill and be also equipped with for detecting filling on body 3-16 The temperature sensor 3-12 of body 3-16 internal temperature.
The entrance point connection being provided with heating coil 3-5, heating coil 3-5 in filling body 3-16 has and fills what external boundary communicated Steam inlet pipe 3-4, the port of export connects to be had and fills the outlet pipe 3-9 that external boundary communicates.Heating steam enters heating through steam inlet pipe 3-4 Coil pipe 3-5, release heat energy is discharged through outlet pipe 3-9 after being condensed into water.
Fermentation tank of the present invention also includes being connected with described temperature sensor 3-12 and described discharging electromagnetic valve 3-8 respectively Controller.Temperature sensor 3-12 is used for detecting filling body 3-16 internal temperature.After completing fermentation, control order opens discharging Electromagnetic valve 8 is to centrifuge 4 discharges material.
During native system work, first that difference Sargassum raw material (such as Thallus Laminariae (Thallus Eckloniae), opotism and Sargassum phyllocystum Tseng et Lu,Sargassum horneri (Turn.) C. Ag. (Fucus horneri (Turn.)C.Ag.,Spongocarpus horneri Kutz.)) is real by disintegrating machine respectively Execute broken, then according to broken material is sent into compound loading hopper 1 by feeding screw or conveyer belt by processing compound respectively In, through Z-shaped elevator 2, broken compound is transported in fermentation tank 3, through fermentation after a while, (this process wants effective Control temperature, the relevant factor such as PH, it is ensured that surviving of fermentation seed), generate thick mixture, thick mixture enters Entering centrifuge 4 to separate, obtain Sargassum liquid and Sargassum is organic, wherein Sargassum liquid delivers to filling machine 7 by centrifugal dehvery pump 6 Carry out fill, and solid Sargassum organic matter is discharged system and is used as the raw material of other fertilizers.
Such as, dry organic for solid Sargassum at 80 DEG C, add function bacterium after pulverizing and be seaweed bio fertilizer, Can sell with powder or pelletized form.

Claims (3)

1. a fermentable fertilizer production system, the blanking port of compound loading hopper (1) is positioned at entering of Z-shaped elevator (2) The surface of material mouth (2-5), the discharging opening (2-6) of Z-shaped elevator (2) is connected with the charge door (3-17) of fermentation tank (3), sends out The discharging electromagnetic valve (3-8) of ferment tank (3) is connected with the feeding end of centrifuge (4), and the liquid phase discharge end of centrifuge (4) connects into The feed end of product tank (5), the discharge end of finished pot (5) connects filling machine (7) by centrifugal dehvery pump (6), it is characterised in that: Z Shape elevator (2) includes the rising part that by horizontally disposed base portion, is vertically arranged and horizontally disposed output part institute The Z-shaped body (2-1) of composition, the lower end of described rising part connects with base portion front end, after upper end and output part End connects, and base portion, rising part and output part are respectively provided with inner chamber and three inner chambers are sequentially communicated composition body (2-1) Z-shaped inner chamber, described Z-shaped inner chamber is provided with driving chain, described driving chain is two and is respectively arranged at Z-shaped inner chamber The left and right sides;Article two, some hoppers (2-2) being arranged in order, the left and right two of described hopper (2-2) are installed between driving chain End driving chain with the left and right sides respectively is rotationally connected and this place of being rotationally connected is positioned at the unloaded center of gravity of hopper (2-2) and load weight The top of the heart;Described Z-shaped inner chamber is additionally provided with and matches with driving chain so that driving chain moves towards cloth along Z-shaped inner chamber is Z-shaped That puts turns to sprocket wheel (2-3) and matches the drive sprocket (2-4) driving driving chain to move with driving chain;The described end The top of seating portion rear end offers charging aperture (2-5), and the bottom of described output unit sub-headend offers discharging opening (2-6);Institute State hopper (2-2) opening rear edge to connect and have and be positioned at outside opening and for hopper (2-2) opening with adjacent rear The rib that end leading edge contacts;Described drive sprocket (2-4) is arranged at the top of discharging opening (2-6);Described base portion has Have for limiting the base plate that hopper (2-2) overturns;The bottom of described output part is provided with for limiting what hopper (2-2) overturn Pallet (2-8);Fermentation tank (3) includes filling body (3-16), fills the main shaft (3-being provided with stirring vane (3-6) in body (3-16) 3), main shaft (3-3) connects dynamic device;Fill body (3-16) be provided with charge door (3-17) and discharging opening and install in discharge outlet There is discharging electromagnetic valve (3-8);Fill and be also equipped with the temperature sensor (3-12) for detecting internal temperature on body (3-16);Fill body (3-16) being provided with heating coil (3-5) in, the entrance point of heating coil (3-5) connects to be had and fills the steam inlet pipe that external boundary communicates (3-4), the port of export connects has and fills the outlet pipe (3-9) that external boundary communicates.
2. fermentable fertilizer production system as claimed in claim 1, it is characterised in that: on described drive sprocket (2-4) It is provided with and strikes dipper (2-7).
3. fermentable fertilizer production system as claimed in claim 1 or 2, it is characterised in that: described pallet (2-8) is upper also Being provided with the top passage towards back sweep, described pallet (2-8) bottom is additionally provided with blowing direction fan (2-upward 9).
CN201610666527.7A 2016-08-15 2016-08-15 Microbial fermentation fertilizer production system Pending CN106316487A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107615942A (en) * 2017-10-27 2018-01-23 农业部南京农业机械化研究所 One kind kind subcycle dry heat treatment equipment and control method
CN108147844A (en) * 2018-03-19 2018-06-12 王长江 Organic fertilizer production line apparatus and organic fertilizer production production method
CN109442955A (en) * 2018-10-29 2019-03-08 天津绿之本生物科技有限公司 A kind of novel organic fertilizer fermentating drying equipment
CN114262242A (en) * 2022-02-17 2022-04-01 陈立芬 Bio-organic fertilizer is with preparation fermenting installation

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Publication number Priority date Publication date Assignee Title
CN1316405A (en) * 2000-04-06 2001-10-10 张兴权 Complete set of machines for preparing compund biologic organic fertilizer from solid waste
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CN104528309A (en) * 2014-12-27 2015-04-22 湖南三德科技股份有限公司 Automatic sampling system with Z-type conveying devices
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CN204803284U (en) * 2015-06-30 2015-11-25 河南双成生物科技有限公司 Liquid, solid -state biological raw materials fermentation system
CN204842449U (en) * 2015-08-11 2015-12-09 秦皇岛开阳环保设备有限公司 Domestic waste resourceful treatment machine
CN204938120U (en) * 2015-08-24 2016-01-06 安溪县桃舟建达毛竹专业合作社 A kind of Efficient Ring chain bucket elevator
CN205270322U (en) * 2016-01-01 2016-06-01 三峡大学 Utilize chestnut shell to make device of sorptive material
CN105837279A (en) * 2016-06-27 2016-08-10 冯书妙 Organic fertilizer production line device and method

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1316405A (en) * 2000-04-06 2001-10-10 张兴权 Complete set of machines for preparing compund biologic organic fertilizer from solid waste
CN101617611A (en) * 2009-07-13 2010-01-06 王春宝 Energy-saving and environment-friendly industrialized production equipment and facility of button mushrooms
CN202519170U (en) * 2012-03-27 2012-11-07 河南农业大学 Fermentation tank utilizing tobacco field wastes to produce organic fertilizer
CN203754718U (en) * 2013-12-17 2014-08-06 北京恒瑞方成环境技术有限公司 Solid-state anaerobic reactor
CN104528309A (en) * 2014-12-27 2015-04-22 湖南三德科技股份有限公司 Automatic sampling system with Z-type conveying devices
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CN204803284U (en) * 2015-06-30 2015-11-25 河南双成生物科技有限公司 Liquid, solid -state biological raw materials fermentation system
CN204842449U (en) * 2015-08-11 2015-12-09 秦皇岛开阳环保设备有限公司 Domestic waste resourceful treatment machine
CN204938120U (en) * 2015-08-24 2016-01-06 安溪县桃舟建达毛竹专业合作社 A kind of Efficient Ring chain bucket elevator
CN205270322U (en) * 2016-01-01 2016-06-01 三峡大学 Utilize chestnut shell to make device of sorptive material
CN105837279A (en) * 2016-06-27 2016-08-10 冯书妙 Organic fertilizer production line device and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107615942A (en) * 2017-10-27 2018-01-23 农业部南京农业机械化研究所 One kind kind subcycle dry heat treatment equipment and control method
CN108147844A (en) * 2018-03-19 2018-06-12 王长江 Organic fertilizer production line apparatus and organic fertilizer production production method
CN109442955A (en) * 2018-10-29 2019-03-08 天津绿之本生物科技有限公司 A kind of novel organic fertilizer fermentating drying equipment
CN114262242A (en) * 2022-02-17 2022-04-01 陈立芬 Bio-organic fertilizer is with preparation fermenting installation

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