The method of the folded forging production main shaft forging of multiple-unit homogenous metal
Technical field
The invention belongs to technical field of forging, and in particular to a kind of to pass through the metal slabs cell cube of multiple same materials
Surface cleaning processing, vacuum welding, forging process high temperature pressurize, to eliminate the mostly single of the void-type defect between slab cell cube
The method of the folded forging production main shaft forging of first homogenous metal.
Background technology
Heavy casting and forging industry is a very special industry, and development level is to weigh a national overall national strength
One of mark.Heavy casting and forging product is electric power, metallurgy, petrochemical industry, shipbuilding, railway, mine, aerospace, military project and engineering etc.
The basic components of equipment are the bases of major equipment manufacturing industry, are related to national security and lifelines of the national economy.
Since the original steel ingot of large forgings is usually to cast, and the metallurgical quality of steel and coagulating property can not be kept away
Many genetic defects, common defect can be brought to have to steel ingot with exempting from:Be segregated, be mingled with, gas, bubble, shrinkage cavity, loose, crackle
With splash scar.The formation and smelting of these defects, the processes such as casting and cooling are closely related, and steel ingot is bigger, and defect is more serious,
These defects also tend to be to considerably reduce the billet yield of steel ingot the main reason for causing large forgings to scrap;And steel ingot
Internal defect is not visible, these defects also are difficult to eliminate by the improvement of smelting process.In traditional forging process,
The riser and ingot tail of steel ingot are more due to existing defect, it usually needs excision so that the utilization rate of material reduces, and the energy disappears
Consumption increases.
It is reported according to Patents documents, notification number is a kind of " flat-die forging side of forge piece of rotary arms of CN101722260B
Method ", rotating upset table are placed in mobile work platform, and loose tool is placed on rotating upset table, and forge piece blank reheating is placed in loose tool
It is forged, then the big disc of smooth forge piece blank reheating, punching, forge piece of rotary arms product is made in round as a ball and multiple finishing.This method
Forging appearance and size can be controlled by simple loose tool and jumping-up punching pin, realization is forged in the small flat-die forging equipment of capacity of equipment
The physical constriction occurred when making complex-shaped forge piece of rotary arms, but becoming steel ingot for molten steel condensation, is formed by steel ingot
Portion cavity and loose elimination ability are poor, and cannot be satisfied the forging requirement for promoting inside Heavy Forgings quality, production
Efficiency is low.
" the dedicated multi-layered folding riffled iron of daggers and swords and its manufacturing method " of Publication No. CN1364667A, mainly with identical
Or overlap and forge after the semi-hard steel of different ratio and hard steel heating, then through repeatedly folding or reversing, one layer of spring is finally sandwiched again
Steel, and beat forging by required shape using pneumatic hammer, so that spring steel is combined as a whole with hard steel and semi-hard steel, is made with nature
The multilayer folding riffled iron of decorative pattern.Sharp maintenance, easy grit and the impact resistance of manufactured multilayer folding riffled iron all exceed
General Baogang, piece sword and folder steel, obdurability and wear resistance are better than general sword material, and resistant tarnishing is preferable.But this method is only
It is suitble to the material of forging sheet, the forging of axial workpiece can not be applied to.
" a kind of forging method of high efficiency healing steel ingot inner void type defect " that notification number is CN102500733B, with
And " forging method for improving steel side knock performance " that notification number is CN104399854B, it is studied using numerical simulation technology
The distribution situation of steel ingot internal strain and the influence to steel ingot Hole type defect closure effect during traditional open die forging, and
It is proposed on this basis include it is axial pre-upset, radial direction jumping-up and etc. forging method.Pass through the multiple upsetting before forging steel
Pull out forging process so that steel etc. tropisms and transverse and longitudinal structural homogenity be improved, steel are not dropped in longitudinal performance
Lateral performance increases while low, since upsetting pull of every completion melts down heating and thermal insulation, melts down and realizes that upsetting pull base is replied
Recrystallization, the pier be conducive to next time pull out forging and crystal grain refinement.But such methods to destroy metallic continuity, cause it is micro-
Crackle, reduce forgeability and forging after mechanical property out-phase particle class be mingled with and steel ingot in survival gas (such as oxygen, nitrogen,
Hydrogen etc.) finally with oxide and nitride form, formed in steel ingot cause steel plasticity reduce forging inside white point and
The defects of hydrogen embrittlement, can not play the role of effectively eliminating, therefore lack adaptability to the stringent forging of quality requirement.
And " dissimilar metal constructs manufacturing process " of Publication No. CN105499459A, it discloses a kind of dissimilar metal and constructs
Manufacturing process, including prepare at least one first primitive and multiple second bases made of the second material made of the first material
Multiple primitives are stacked to predetermined shape, the multiple primitives for being stacked to predetermined shape are packaged into pre- by multiple primitives that member is constituted
Base, then interfacial weld between multiple primitives is made so that blank is made in prefabricated blank by smithwelding.The manufacturing process
The middle process for preparing primitive is only simply described as " being specified size by polylith small dimension metal base blanking ", and there is no specific
The determination foundation and mode of primitive sectional dimension are introduced, it is relatively more general, it is unfavorable for the implementation of method.The manufacturing process is to prefabricated blank
It is identical as the mode of heating of common steel ingot to implement the mode heated before forging, but due to the prefabricated blank Jing Guo smithwelding, does not have after welding
There is carry out stress relief annealing, so easily causing the deformation of commissure by common heating mode, influences dissimilar metal following process
Quality.Also, the step of jumping-up and smithwelding of prefabricated blank implementation, is described in the manufacturing process, is also only simply described
The pushing deflection of jumping-up, without reference to temperature, soaking time and welding in upsetting process than the relationship between pressure, it is difficult to realize
The abundant soldering of multiple primitive underbead cracks, cannot completely eliminate the void-type defect of primitive, therefore cannot be satisfied homogenous metal class
The forging quality requirement of large forgings.
Since misoperation or note speed, casting temperature control system are improper during ingot casting so that exist inside the steel ingot cast cavity,
The defects of crackle, segregation and the second phase.These defects generally existing in steel ingot manufacturing process, and steel ingot is bigger, steel ingot
Internal metallurgical quality gets over Customers ' Legal Right;Moreover, a lot of defects are not visible, and it is unpredictable, it is difficult to eliminate by simply forging.At present
80% or more the large forgings that the country is scrapped is caused by ingot quality is unqualified.Especially as the master of hydroelectric generation
Forging shaft, mechanical property requirements are more stringent.Therefore it is necessary to the forging methods to existing large forgings to be improved.
Invention content
The present invention addresses the above problem, provides and a kind of the metal slabs cell cube of multiple same materials is passed through surface
Purified treatment, vacuum welding, forging process high temperature pressurize are same come the multiple-unit of eliminating the void-type defect between slab cell cube
The method of the folded forging production main shaft forging of matter metal.
The technical solution adopted in the present invention is:The method of the folded forging production main shaft forging of the multiple-unit homogenous metal includes such as
Lower step:
Step 1: the influence of the factors such as dependent variable and temperature needed for soldering is calculated according to material, according to the life in heavy forging
During production, the closure condition of macroscopic view and microscopic holes type defect inside forging stock:
In formula:γs--- octahedral shear strain
V0--- original voidage
Wherein,
The area for determining cavity, the sectional dimension of slab cell cube is determined further according to cyst areas, selects suitable dimension
Rolled slab;
Step 2: the metal slabs cell cube of multiple same materials is before being stacked, the contact to slab cell cube
Face is handled, and removes the oxide skin on slab cell cube surface first, the surface of slab cell cube is then cleaned with organic solvent;
To ensure that slab cell cube needs the contact surface high level of cleanliness that welds, the residuals such as free from admixture, oil stain and oxide on surface, as far as possible
Reduce the defect of main shaft forging in ground;
Step 3: the slab cell cube after cleaning is successively stacked, then rapidly it is transferred in vacuum welding room, uses
Laser beam melts the mode of base material, and fusion welding is carried out to each junction of the slab cell cube of stacking;So that the slab stacked
Cell cube forms an entirety, and prevents junction from entering impurity, influences forging effect;
Step 4: integrally welded stacking slab cell cube is lain on the parallels of heating furnace, the welding of cell cube
Face is parallel to horizontal plane, then starts to heat slab cell cube, heating process is:After 10 hours being kept the temperature at 350 DEG C, with
Temperature is increased to 750 DEG C by the heating rate less than or equal to 50 DEG C/h, 7 hours is kept the temperature at 750 DEG C, then again to be less than
Or temperature is increased to 1080 DEG C by the heating rate equal to 50 DEG C/h, and after keeping the temperature 12 hours at 1080 DEG C, according to heating furnace
Automatic heating power be rapidly heated to 1220 DEG C, finally keep the temperature 20 hours at 1220 DEG C;To add to slab cell cube
While hot, the internal stress of the stacking slab cell cube by laser beam fusion welding is eliminated;
Step 5: the stacking slab cell cube after heating is lifted on the upset platform of hydraulic press, to stacking slab list
First body carries out upset pressurize soldering, and temperature, soaking time and the welding of upset pressurize soldering meet Fick second than pressure three and determine
Rule, makes the sufficient soldering of crack type defect of slab cell cube;Fick's second law is pointed out, during Unsteady Casting,
At distance x, concentration changes with time rateEqual to the diffusion flux at this with range rateNegative value, i.e.,
It willAbove formula is substituted into, is obtained
In formula:T --- diffusion time (s)
Volumetric concentration (the kg/m of C --- diffusate3)
X --- distance (m)
The crackle of slab cell cube during upset pressurize soldering, by Crack blunting, crackle merogenesis, schizocele nodularization,
In the stages such as cavity healing and uniform quality, it is finally completed healing;
Step 6: the stacking slab cell cube to upset pressurize soldering carries out High temperature diffusion processing, the weldering of crack type defect
Conjunction realizes that the average distance that atoms permeating is passed by is directly proportional to the square root of diffusion time, generally by atoms permeating
Meet following formula:
In formula:The average distance of X --- atom
τ --- soaking time
K --- constant, it is related with material
Step 7: upset punching and saddle forging forming.
The step 2, when handling the contact surface of slab cell cube, using milling machine removal slab cell cube surface
Oxide skin.
The step 2 after handling the contact surface of slab cell cube, need to ensure the slab unit body surface after processing
Surface roughness is less than 6.3.
The step 2, after the oxide skin on removal slab cell cube surface, for cleaning slab cell cube surface
Organic solvent is acetone or alcohol.
The step 5, when using materials of the 20SiMn as main shaft forging, the welding temperature of the material is 1100~
1150 DEG C, welding is 5~10MPa than pressure, and weld interval is 30~60min.
The step 6, the speed for stacking slab cell cube main shaft forging High temperature diffusion is 50~70mm/h.
Beneficial effects of the present invention:By proposing a kind of method of the folded forging production main shaft forging of multiple-unit homogenous metal:I.e.
Using the rolled slab for meeting component requirements as metal unit body, fusion welding is carried out using laser beam in vacuum welding room,
Rational forging and heating process are made according to heavy forging interior void type defect closure condition, makes multiple metal slabs units
Body synthesizes integral blank by high temperature dwell pressure welding;The main shaft forging that blank forging is required at process.This method and tradition
Forging raw material compared using steel ingot, multiple-unit homogenous metal heap be welded into forging blank mode, avoid large steel ingot segregation, folder
The defects of miscellaneous, gas, bubble, shrinkage cavity, loose, crackle, improve the total quality of forging;Also, blank need not go to remove water
Mouth Riser material, improves the utilization rate of material, reduces energy consumption, has significant economic benefit.Due to metal unit body one
As be rolled slab, stacking is welded on progress, compared with the production technology of large steel ingot, production efficiency dedicated the vacuum welding room in
Height, environmental pollution are small.
Description of the drawings
Fig. 1 is the schematic diagram that the slab cell cube of the present invention stacks.
Fig. 2 is the schematic diagram that the slab cell cube of the present invention is welded in vacuum welding room using laser beam.
Fig. 3 is the schematic diagram of the upset pressurize soldering of slab cell cube of the present invention.
Fig. 4 is the process route chart of the present invention.
Fig. 5 is the heating curves figure of the present invention.
Number explanation in figure:1 metal slabs cell cube, 2 vacuum welding chamber, 3 laser beam rifles, 4 welding turntables, 5 hydraulic presses
Upper beam, upset plate, 8 hydraulic press lower platforms under upset plate, 7 on 6.
Specific implementation mode
According to Fig. 1~5 specific steps that the present invention will be described in detail.The folded forging production main shaft forging of the multiple-unit homogenous metal
Method includes:
Step 1 calculates dependent variable and temperature needed for soldering to select the rolled slab of suitable dimension according to material
Etc. factors influence, to determine the sectional dimension of slab cell cube.
According to the peaceful variation issue for waiting the cavernous defect of heavy forging of researchs in plastic processing of gold, using mathematical solution
The technique study of analysis pressing mechanism, condition and criterion of the heavy forging interior void defect in plastic processing, with sky
Based on the mechanics of hole, be deduced pressing heavy forging interior void defect criterion, and according to result of study inquired into FM methods,
Closure rule, closed path and the closing speed in heavy forging inner cylindrical cavity in WHF methods and V-type anvil forging technology.With porous
It is derived from based on the theory of plasticity of compressible material and empty mechanics, it is macro inside forging stock in the production process of heavy forging
Seeing the closure condition lacked with microscopic holes type can be expressed as:
In formula:γs--- octahedral shear strain
V0--- original voidage
Wherein,
The area that can determine cavity according to above formula, the sectional dimension of slab cell cube is determined according to cyst areas, is selected
The rolled slab for selecting out suitable dimension, to ensure to produce the product of reliable in quality by following process.
Before being stacked, the oxygen on the metal slabs cell cube surface of multiple same materials is removed using milling machine for step 2
Change skin, handled with the contact surface to slab cell cube, and ensures that the surface roughness after milling machine is processed is less than 6.3.So
The surface for cleaning slab cell cube with organic solvents such as acetone or alcohol afterwards, to ensure that slab cell cube needs the contact surface welded
High level of cleanliness, and the residuals such as free from admixture, oil stain and oxide on surface are reduced as far as lacking for final finished main shaft forging
It falls into.
Step 3, in order to make the slab cell cube of stacking form an entirety, the plate that rapidly will successively be stacked after cleaning
Base cell cube is transferred in vacuum welding room, in such a way that the laser beam of high-energy density melts base material as heat source, to heap
Each junction of folded slab cell cube carries out fusion welding, to prevent junction from entering impurity, influences forging effect.Laser beam
The requirement that welding can will enter heat and be preferably minimized, heat-affected zone metallographic variation range is small, and the change caused by heat transfer
Shape amount is also minimum;Laser beam can focus on the region of very little, be suitable for the smaller component of weld interval, and can reduce slab weldering
The use for connecing the required time, even saving filler metal.
Step 4 lifts integrally welded stacking slab cell cube, so that it is lain on the parallels of heating furnace, cell cube
Welding surface be parallel to horizontal plane arrangement.The heating process curve of the slab cell cube of stacking and the heating curves phase of common steel ingot
Than the soaking time of low-temperature zone, middle warm forging and high temperature section is all opposite to extend.It is moved back without destressing after being welded due to built-up welding slab
Fire, to prevent welding stress from commissure being caused to deform, so the soaking time of middle-temperature section is appropriately extended.When high temperature section is kept the temperature,
The soaking time of cell cube heap weldment can not calculate heating time according to the size of single-piece smallest cross-sectional size, but will be according to
More than one piece blank stacking direction size calculates heating time, and soaking time keeps the temperature 1.5 hours according to every 100mm and calculates.
Due to the internal stress of the stacking slab cell cube of laser beam to be eliminated fusion welding, the slab cell cube of stacking adds
Thermal process curve is compared with the heating curves of common steel ingot, 1.3 times of the holding time of low-temperature zone, middle-temperature section and high temperature section.
Specifically heating process is:It first, will be warm with the heating rate less than or equal to 50 DEG C/h after keeping the temperature 10 hours at 350 DEG C
Degree is increased to 750 DEG C, then keeps the temperature 7 hours at 750 DEG C, then with the heating rate less than or equal to 50 DEG C/h by temperature liter
Height is to 1080 DEG C, and after keeping the temperature 12 hours at 1080 DEG C, according to heating furnace automatic heating power (improving heating power) quickly
1220 DEG C are warming up to, finally 20 hours is kept the temperature at 1220 DEG C, completes entire heating process.
Step 5 carries out upset pressurize soldering to the stacking slab cell cube after heating.With iron chains the stacking after heating
Slab cell cube is hung on the upset platform of hydraulic press, in lifting elements body, to be always ensured that the welding surface of cell cube is parallel
In horizontal plane.Upset pressurize soldering is the key that the present invention, and the crack type defect of slab cell cube is in temperature, soaking time and weldering
When connecing than pressing three to meet Fick's second law, sufficient soldering can be realized.Fick's second law is the base in First Law
It is derived on plinth, Fick's second law is pointed out, during Unsteady Casting, at distance x, concentration changes with time
RateEqual to the diffusion flux at this with range rateNegative value, i.e.,
It willAbove formula is substituted into, is obtained
In formula:T --- diffusion time (s)
Volumetric concentration (the kg/m of C --- diffusate3)
X --- distance (m)
In fact, the diffusion coefficient D of Solute Atoms In Solid Solution is changed with concentration, in order to keep solution diffusion equation simple
It is single, often approximatively D is treated as constant.According to the crackle of Fick's second law slab cell cube in upset pressurize
During soldering, by stages such as Crack blunting, crackle merogenesis, schizocele nodularization, cavity healing and uniform qualities, it is finally completed
Healing.
It is several that Crack Healing Process is divided into Crack blunting, crackle merogenesis, schizocele nodularization, cavity healing and uniform quality etc.
Stage.For upset slab cell cube in place, according to welding than pressure (dwell pressure of press), the welding in crack
The difference of time (dwell time) and material, optimal parameter are also not quite similar.When the material of main shaft forging is 20SiMn,
By calculating, the best welding temperature of the material is 1100~1150 DEG C, and welding is 5~10MPa than pressure, weld interval is 30~
60min。
The soaking time of step 6, High temperature diffusion is also extremely important to soldering process.In same deflection and heat preservation temperature
Under the conditions of degree, extension soaking time appropriate can improve soldering effect.The soldering of crack type defect is by atoms permeating etc.
What mechanism was realized, the average distance that atoms permeating is passed by is directly proportional to the square root of diffusion time.General satisfaction following formula:
In formula:The average distance of X --- atom
τ --- soaking time
K --- constant, related with material, general steel alloy is 1.5
According to calculating, when the High temperature diffusion soaking time for stacking slab cell cube main shaft forging is general steel ingot forging heat preservation
Between 1.5~1.7 times.General carbon steel and low alloy steel steel ingot soaking time is usually calculated according to the speed of 100mm/h.
Step 7, subsequent handling are rule circle --- upset punching --- saddle forging --- shaping.These and common main shaft
Forging step it is identical.