CN106298221A - Noncrystal anti-DC iron core and heat treatment method thereof - Google Patents
Noncrystal anti-DC iron core and heat treatment method thereof Download PDFInfo
- Publication number
- CN106298221A CN106298221A CN201610764437.1A CN201610764437A CN106298221A CN 106298221 A CN106298221 A CN 106298221A CN 201610764437 A CN201610764437 A CN 201610764437A CN 106298221 A CN106298221 A CN 106298221A
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- China
- Prior art keywords
- iron core
- heat treatment
- treatment method
- continuous annealing
- annealing furnace
- Prior art date
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Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 122
- 238000010438 heat treatment Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000000137 annealing Methods 0.000 claims abstract description 108
- 238000001816 cooling Methods 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Articles (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
Abstract
The invention discloses the heat treatment method of a kind of noncrystal anti-DC iron core, including: iron core is carried out, according to established standards, balance of classifying;Continuous annealing furnace is preheated;By annealing time and the annealing temperature of the weight set continuous annealing furnace of iron core;Putting in continuous annealing furnace by the iron core set, continuous annealing furnace keeps annealing temperature to anneal iron core.In the heat treatment method of this kind of noncrystal anti-DC iron core, first iron core is classified, then the iron core for Different Weight sets annealing temperature and the annealing time of continuous annealing furnace, continuous annealing furnace is enable targetedly iron core to be carried out continuous annealing, continuous annealing in-furnace temperature is the most uniform, it is possible to ensure that the noncrystal anti-DC iron core after annealing has higher magnetic consistent degree.The invention also discloses a kind of noncrystal anti-DC iron core, the concordance of the magnetic of product is higher.
Description
Technical field
The present invention relates to Machining Technology field, particularly to the heat treatment method of a kind of noncrystal anti-DC iron core.
Additionally, the present invention also provides for the product made by heat treatment method of a kind of above-mentioned noncrystal anti-DC iron core.
Background technology
After noncrystal anti-DC iron core usually band is cut into required width, it is wound into required disk or annulus, carries out
Heat treatment is made, and qualified product carries out cured again.It is mostly ferrous alloy, commonly referred to ferrum as raw-material band
Core.Iron core can change non-crystal atomic arrangement order by heat treatment, is allowed to become crystal, becomes permanent magnetic conductive part, thus uses
In anti-direct current.
A kind of typical heat treatment mode carries out heating for multiple times for employing common annealing stove to iron core, but, due to same
Criticize the position in the lehr of the different iron cores in iron core different, and the temperature of the inside diverse location of common annealing stove is uneven
Even, such as, the temperature of stove gate is low compared with the temperature of other positions, causes the same a collection of noncrystal anti-DC iron core iron core after annealing
In the magnetic of different iron cores different, product magnetic concordance is relatively low.
Therefore, how to improve the concordance of the magnetic of product, be that those skilled in the art are presently required the technology of solution and ask
Topic.
Summary of the invention
In view of this, it is an object of the invention to provide the heat treatment method of a kind of noncrystal anti-DC iron core, it is possible to increase
The concordance of the magnetic of product.It is a further object of the present invention to provide a kind of noncrystal anti-DC iron core, the one of the magnetic of product
Cause property is higher.
For achieving the above object, the present invention provides following technical scheme:
A kind of heat treatment method of noncrystal anti-DC iron core, including:
Iron core is carried out, according to established standards, balance of classifying;
Continuous annealing furnace is preheated;
The annealing time of continuous annealing furnace and annealing temperature as described in the weight set of described iron core;
Putting in described continuous annealing furnace by the described iron core set, described continuous annealing furnace keeps described annealing temperature pair
Described iron core is annealed.
Preferably, described annealing temperature is in the range of 395 DEG C to 403 DEG C.
Preferably, the annealing time of described continuous annealing furnace as described in the weight set of described iron core and annealing temperature bag
Include:
When the weight of described iron core is less than or equal to 10g, sets annealing temperature as 400 DEG C, set annealing time little as 2.5
Time;
When the weight of described iron core is more than 10g, sets annealing temperature as 400 DEG C, set annealing time as 3.5 hours.
Preferably, described continuous annealing furnace carried out preheating include:
Described continuous annealing furnace is preheated to 398 DEG C to 400 DEG C.
Preferably, described putting in described continuous annealing furnace by the described iron core set, described continuous annealing furnace keeps institute
State after described iron core annealed by annealing temperature, also include:
Described iron core is come out of the stove;
Cool down the described iron core after coming out of the stove.
Preferably, the described iron core after described cooling is come out of the stove includes:
Described iron core after using blower fan cooling to come out of the stove.
Preferably, described cooling come out of the stove after described iron core after, including:
Described iron core after coming out of the stove is inspected by random samples, detects anti-DC component.
Preferably, described by iron core according to established standards carry out classify balance include:
The described iron core of same raw materials, size, shape and weight is put to same leer pan;
To internal diameter more than during 25mm or cross section to be non-orbicular described iron core carry out set by sleeve pipe justifies;
Described iron core to be put neatly in described leer pan.
A kind of noncrystal anti-DC iron core, described noncrystal anti-DC iron core is the heat treatment as described in above-mentioned any one
Method is made.
The present invention provide noncrystal anti-DC iron core heat treatment method in, first iron core is classified, then for
The iron core of Different Weight sets annealing temperature and the annealing time of continuous annealing furnace, enables continuous annealing furnace the most right
Iron core carries out continuous annealing.Continuous annealing in-furnace temperature is the most uniform, it is possible to ensure the noncrystal anti-DC iron core tool after annealing
There is higher magnetic consistent degree.
The noncrystal anti-DC iron core that the above-mentioned Technology for Heating Processing that the present invention provides is made, the concordance of the magnetic of product is relatively
High.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to
The accompanying drawing provided obtains other accompanying drawing.
Fig. 1 is the flow chart of the specific embodiment of heat treatment method provided by the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
The core of the present invention is to provide the heat treatment method of a kind of noncrystal anti-DC iron core, it is possible to increase the magnetic of product
Concordance.Another core of the present invention is to provide a kind of noncrystal anti-DC iron core, and the concordance of the magnetic of product is higher.
Refer to the flow chart of the specific embodiment that Fig. 1, Fig. 1 are heat treatment method provided by the present invention.
In a kind of specific embodiment of the heat treatment method of noncrystal anti-DC iron core provided by the present invention, including following step
Rapid:
Step S1: iron core is carried out, according to established standards, balance of classifying.
Wherein, the character of iron core, such as differences such as composition, weight, shapes, annealing parameter is probably different.
Step S2: continuous annealing furnace is preheated.
Step S3: by annealing time and the annealing temperature of the weight set continuous annealing furnace of iron core.
Step S4: put in continuous annealing furnace by the iron core set, continuous annealing furnace keeps annealing temperature to carry out iron core
Annealing.
Wherein, during continuous annealing, need the deviation ensureing actual annealing temperature with the annealing temperature of setting
Less than ± 1 DEG C.
In the heat treatment method of this kind of noncrystal anti-DC iron core, first iron core is classified, then for Different Weight
Iron core set the annealing temperature of continuous annealing furnace and annealing time, enable continuous annealing furnace targetedly iron core to be carried out
Continuous annealing.Continuous annealing in-furnace temperature is the most uniform, it is possible to ensure that the noncrystal anti-DC iron core after annealing has higher
Magnetic consistent degree.
In above-described embodiment, the scope of annealing temperature is specifically as follows 395 DEG C to 403 DEG C, to meet the ferrum of different model
The demand of core.Certainly, annealing temperature can also be set to other values according to practical situation.
In above-described embodiment, annealing time and annealing temperature by the weight set continuous annealing furnace of iron core specifically can wrap
Include:
When the weight of iron core is less than or equal to 10g, sets annealing temperature as 400 DEG C, set annealing time as 2.5 hours;
When the weight of iron core is more than 10g, sets annealing temperature as 400 DEG C, set annealing time as 3.5 hours.
Iron core is divided into two kinds of annealing times according to weight, and keeps identical annealing temperature, it is ensured that annealing quality.
In each embodiment above-mentioned, continuous annealing furnace is preheated and specifically may include that
Step S21: continuous annealing furnace is preheated to 398 DEG C to 400 DEG C.
It is to say, continuous annealing furnace is preheated to about annealing temperature, in order to iron core is putting into continuous annealing furnace rear
Can comparatively fast enter annealed condition.
In above-described embodiment, putting in continuous annealing furnace by the iron core set, continuous annealing furnace keeps annealing temperature to ferrum
After core is annealed, it is also possible to comprise the following steps:
Step S5: iron core is come out of the stove;
Step S6: cool down the iron core after coming out of the stove.
Iron core is made to carry out next step operation again, to ensure safety operation after cooling iron core.
Specifically, the iron core after cooling is come out of the stove is specifically as follows:
Step S61: the iron core after using blower fan cooling to come out of the stove.
This kind of type of cooling is easy and safe to operate.It is of course also possible to use spray cooling or other modes to cool down.
In each embodiment above-mentioned, after cooling down the iron core after coming out of the stove, it is also possible to comprise the following steps:
Step S7: inspect the iron core after coming out of the stove by random samples, detects anti-DC component.
The carrying out of this step can verify the qualification of core annealing, and concrete sampling observation quantity can be according to the total quantity of iron core
Depending on, for example, it is possible to inspect one by random samples in often dish iron core, if be unsatisfactory for production standard need to carry out doing over again or directly as
Waste product, advantageously ensures that safety and the qualification rate of subsequent production.
In each embodiment above-mentioned, iron core is carried out classification balance according to established standards and includes:
Step S11: the iron core of same raw materials, size, shape and weight is put to same leer pan.
Wherein, the identical iron core referring to identical production standard of raw material, iron core by identical band through identical technique
Making, the attribute such as the concrete composition of iron core of generation, toughness, internal structure is identical, is often referred to the iron core of same manufacturer production, phase
Require identical with the usual annealing temperature of the iron core of production standard, it is simple to set annealing temperature.
Step S12: to internal diameter more than during 25mm or cross section to be non-orbicular iron core carry out set by sleeve pipe justifies.Its
In, sleeve pipe can support iron core internal diameter, prevents iron core deformation in annealing process.
Step S13: iron core to be put neatly in leer pan.Wherein, put and neatly specifically can include same leer pan
In iron core distance suitably, to ensure that iron core will not occur crimp in annealing process.
Except above-mentioned heat treatment method, present invention also offers what heat treatment method disclosed in a kind of above-described embodiment was made
Product, the most noncrystal anti-DC iron core, this noncrystal anti-DC iron core makes owing to have employed above-mentioned heat treatment method, product
The concordance of magnetic is higher.The structure of other each several parts of this noncrystal anti-DC iron core refer to prior art, the most no longer
Repeat.
In this specification, each embodiment uses the mode gone forward one by one to describe, and what each embodiment stressed is and other
The difference of embodiment, between each embodiment, identical similar portion sees mutually.
Above noncrystal anti-DC iron core provided by the present invention and heat treatment method thereof are described in detail.Herein
In apply specific case principle and the embodiment of the present invention be set forth, the explanation of above example is only intended to side
Assistant solves method and the core concept thereof of the present invention.It should be pointed out that, for those skilled in the art, not
On the premise of departing from the principle of the invention, it is also possible to the present invention is carried out some improvement and modification, these improve and modification also falls into
In the protection domain of the claims in the present invention.
Claims (9)
1. the heat treatment method of a noncrystal anti-DC iron core, it is characterised in that including:
Iron core is carried out, according to established standards, balance of classifying;
Continuous annealing furnace is preheated;
The annealing time of continuous annealing furnace and annealing temperature as described in the weight set of described iron core;
Putting in described continuous annealing furnace by the described iron core set, described continuous annealing furnace keeps described annealing temperature to described
Iron core is annealed.
Heat treatment method the most according to claim 1, it is characterised in that described annealing temperature is in the range of 395 DEG C to 403
℃。
Heat treatment method the most according to claim 2, it is characterised in that described connect as described in the weight set of described iron core
Annealing time and the annealing temperature of continuous annealing furnace include:
When the weight of described iron core is less than or equal to 10g, sets annealing temperature as 400 DEG C, set annealing time as 2.5 hours;
When the weight of described iron core is more than 10g, sets annealing temperature as 400 DEG C, set annealing time as 3.5 hours.
Heat treatment method the most according to claim 3, it is characterised in that described continuous annealing furnace is carried out preheating include:
Described continuous annealing furnace is preheated to 398 DEG C to 400 DEG C.
Heat treatment method the most according to claim 4, it is characterised in that described the described iron core set is put into described company
In continuous annealing furnace, after described continuous annealing furnace keeps described annealing temperature to anneal described iron core, also include:
Described iron core is come out of the stove;
Cool down the described iron core after coming out of the stove.
Heat treatment method the most according to claim 5, it is characterised in that the described iron core after described cooling is come out of the stove includes:
Described iron core after using blower fan cooling to come out of the stove.
Heat treatment method the most according to claim 5, it is characterised in that described cooling come out of the stove after described iron core after,
Including:
Described iron core after coming out of the stove is inspected by random samples, detects anti-DC component.
8. according to the heat treatment method described in claim 1 to 7 any one, it is characterised in that described by iron core according to setting
Standard carries out classification balance and includes:
The described iron core of same raw materials, size, shape and weight is put to same leer pan;
To internal diameter more than during 25mm or cross section to be non-orbicular described iron core carry out set by sleeve pipe justifies;
Described iron core to be put neatly in described leer pan.
9. a noncrystal anti-DC iron core, it is characterised in that described noncrystal anti-DC iron core is that claim 1 to 8 is any
One described heat treatment method is made.
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CN106298221B CN106298221B (en) | 2018-01-30 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111057820A (en) * | 2019-11-29 | 2020-04-24 | 钢铁研究总院 | Efficient annealing method for improving comprehensive performance of iron-based amorphous alloy iron core |
CN112391522A (en) * | 2019-08-15 | 2021-02-23 | 河南中岳非晶新型材料股份有限公司 | Heat treatment process method of nanocrystalline strip |
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CN101993986A (en) * | 2009-08-14 | 2011-03-30 | 上海日港置信非晶体金属有限公司 | Heat treatment method and device of amorphous alloy cores |
CN102682919A (en) * | 2012-05-08 | 2012-09-19 | 上海超导科技股份有限公司 | Method for annealing simplified, efficient, low-cost and high-temperature superconductive long band |
CN103667671A (en) * | 2013-11-21 | 2014-03-26 | 青岛云路新能源科技有限公司 | Full automatic continuous annealing system for amorphous strip |
EP2775007A1 (en) * | 2013-03-08 | 2014-09-10 | Voestalpine Stahl GmbH | A process for the production of a grain-oriented electrical steel |
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2016
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101092660A (en) * | 2006-06-23 | 2007-12-26 | 宝山钢铁股份有限公司 | Quick cooling test plant for disk type band steel, and method of use |
CN101993986A (en) * | 2009-08-14 | 2011-03-30 | 上海日港置信非晶体金属有限公司 | Heat treatment method and device of amorphous alloy cores |
CN102682919A (en) * | 2012-05-08 | 2012-09-19 | 上海超导科技股份有限公司 | Method for annealing simplified, efficient, low-cost and high-temperature superconductive long band |
EP2775007A1 (en) * | 2013-03-08 | 2014-09-10 | Voestalpine Stahl GmbH | A process for the production of a grain-oriented electrical steel |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112391522A (en) * | 2019-08-15 | 2021-02-23 | 河南中岳非晶新型材料股份有限公司 | Heat treatment process method of nanocrystalline strip |
CN111057820A (en) * | 2019-11-29 | 2020-04-24 | 钢铁研究总院 | Efficient annealing method for improving comprehensive performance of iron-based amorphous alloy iron core |
CN111057820B (en) * | 2019-11-29 | 2021-01-01 | 钢铁研究总院 | Efficient annealing method for improving comprehensive performance of iron-based amorphous alloy iron core |
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Effective date of registration: 20231031 Address after: No. 19-19, Yangcheng Development Zone, Gaocheng Town, Dengfeng City, Zhengzhou City, Henan Province, 450000 Patentee after: Henan Songyue Qingcheng New Material Technology Co.,Ltd. Address before: 452470 the northeast corner of the intersection of Yujing Avenue and Yudu Avenue, Dengfeng Industrial Agglomeration District, Zhengzhou City, Henan Province Patentee before: HENAN ZHONGYUE AMORPHOUS NEW MATERIALS CO.,LTD. |