CN106292525A - The control system of chip mounting machine of a kind of both arms bull visual identity and method - Google Patents
The control system of chip mounting machine of a kind of both arms bull visual identity and method Download PDFInfo
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- CN106292525A CN106292525A CN201510243475.8A CN201510243475A CN106292525A CN 106292525 A CN106292525 A CN 106292525A CN 201510243475 A CN201510243475 A CN 201510243475A CN 106292525 A CN106292525 A CN 106292525A
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- placement head
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/19—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
Abstract
The present invention provides a kind of control system of chip mounting machine and the method for both arms bull visual identity, system is provided with left and right two district's communication ports by industrial master board, the CPU of industrial master board is connected with left input and output material controller, left servo controller, left placement head control module, left suction nozzle more changer controller automatically by left district communication port, connecting right input and output material controller, right servo controller, right placement head control module, right suction nozzle more changer controller automatically by right district communication port, CPU is also connected with detecting system with reporting to the police.The technique effect of the present invention: flight camera motion mechanism is integrated on placement head, it is simple to modularity control, improves data process effects；Mounting head controller integrating control flight camera, R axle action module, Z-direction drive motor, flight camera motion module drive motor；It is control system of chip mounting machine and the method for the both arms bull visual identity of simple in construction, miniaturization, low cost, reaches placement head stable, accurately, the quickly purpose of attachment.
Description
Technical field
The present invention relates to a kind of attachment control system and method, the control system of chip mounting machine of a kind of both arms bull visual identity and method.
Background technology
Existing mounting head typically uses a flight camera to be fixed on X/Y axle, carry out flight recognition component and mark point cameras capture mark point, need the when of which results in placement head element to be carried out identification to fly over above fixing flight camera, the most up-to-date technology is to be integrated on placement head by flight camera, have to use and be fixed on placement head bottom side and the component recognizing camera with suction nozzle quantity Matching, have employing camera to be fixed on bottom placement head and along suction nozzle direction reciprocating component recognizing camera technology.All there is open defect in above two state-of-the-art technology, one meeting limits discernible suction nozzle quantity, one light path is supporting more complicated, and both costs are the highest, placement head volume is bigger, therefore, a kind of simple in construction, miniaturization, the band flight of low cost identify that the both arms bull visual identity chip mounter of function and control system need exploitation badly.
Summary of the invention
For the deficiencies in the prior art, the present invention provides control system of chip mounting machine and the method for the both arms bull visual identity of the band flight identification function of a kind of simple in construction, miniaturization, low cost, reaches placement head stable, accurately, and the quickly purpose of attachment.
The technical scheme is that
A kind of control system of chip mounting machine of both arms bull visual identity, it is characterized in that: industrial master board is provided with left and right two district's communication ports, the CPU of industrial master board is connected with left input and output material controller, left servo controller, left placement head control module, left suction nozzle more changer controller automatically by left district communication port, connecting right input and output material controller, right servo controller, right placement head control module, right suction nozzle more changer controller automatically by right district communication port, CPU is also connected with detecting system with reporting to the police.
Described placement head control module includes placement head controller, industrial master board, Mark point camera, Z axis mobile module, flight camera, Pneumatic module, R axle action module, sensor module, Mark point camera, Z axis mobile module and flight camera are connected with industrial master board respectively, placement head controller is connected with Pneumatic module, R axle action module, sensor module, flight camera motion module respectively, and described placement head controller is connected with industrial master board.
Flight camera includes light source, camera lens, surface-mounted integrated circuit, and light source is arranged on around camera lens and is irradiated to the target area of image, and the image information of collection is carried out correction process by kilomega network transmission line on industrial master board by flight camera surface-mounted integrated circuit；Described flight camera motion module includes driving motor, drive mechanism, flight photomoduel, the transmission of placement head controller to drive signal to driving driven by motor drive mechanism, make flight photomoduel move.
Pneumatic module includes vacuum pump, trachea, paster axle, positive/negative-pressure switching solenoid valve, air admission valve, malleation pipeline, described vacuum pump is connected with six paster axles respectively by trachea, positive/negative-pressure switching solenoid valve it is additionally provided with between paster axle and vacuum pump, another path of positive/negative-pressure switching solenoid valve and malleation pipeline communication, malleation pipe head is provided with air admission valve, the positive/negative-pressure that air admission valve can align in pressure pipeline switches over, the air pressure Guan Bi in the positive/negative-pressure switching solenoid valve switchable control paster axle being connected with paster axle.
Described Pneumatic module also includes the strong and weak malleation switching solenoid valve being connected with another path of air admission valve, and switching solenoid valve connects the trachea that two-way air pressure varies in size, and described stingy air pipe is provided with pressure regulator valve；The vacuum flow distribution plate with gas storage diverter function is also set up between described vacuum pump and paster axle.
The present invention also provides for the control method of the attachment control system of a kind of both arms bull visual identity, and method step is as follows:
A. computer software starts, and send plate to start, and drawing-in device and mounting head assembly are in holding state；
B. any of which or two mounting head assemblies are selected to start attachment；
C. system optimization, select the mark point camera in placement head nearby, this camera is utilized to carry out mark point position Scanning Detction, if success, mounting head controller instruction mounting head assembly moves to target material erect-position and carries out suction nozzle suction, if not, prompting user manually selects mark point position, has selected to enter next step.
D. open vacuum paster axle Z-direction and move absorbing material, drawn and judged whether to reach safe altitude, if yes then enter next step, if it is not, then further move to safe altitude；
E. flight camera starts mobile; triggering is taken pictures; process is taken pictures result, and whether recognition component information mates, if coupling; then paster axle revises components and parts state along R to starting; if it does not match, carry out automatic fault eliminating, automatic fault is got rid of more than 3 times; shut down prompting failure cause, need to manually get rid of；
F. arriving target location, paster axle Z-direction moves to attachment height, closes vacuum and opens air blowing, and paster axle Z-direction moves back to safe altitude；
G. whether previous cycle has mounted, if yes then enter step h, if it is not, then next paster axle repeats step f.
H. judge whether these all attachment data complete, if it is repeat step a, if it is not, then enter step d.
Further, in step c, placement head assembly automatically triggers camera when arriving setting trigger position in movement and takes pictures, and continuous moving triggers and completes a cycle image recognition for six times；By optimization analysis, during identifying, switch mark point camera be identified reducing the displacement raising recognition efficiency of placement head；Select nearest feeder as target material station in four feeders.
Further, in step e, after suction completes, Pneumatic module keeps constant, and placement head controller transmission driving signal is to flight camera motion module, simultaneously, industrial master board sends instructions to placement head controller, placement head controller triggers flight camera and takes pictures, and flight camera feedback result of taking pictures, to industrial master board, completes once photo taking task.
Further, in step f, keep placement head assembly constantly to the motion of direction, keep placement head assembly not walk duplicate paths, the attachment data of the attachment point in the same cycle be according to initial point apart from descending arrangement；In attachment axle every time has mounted and begun to ramp up, the R of next attachment axle has begun to correction, it is ensured that revised before attachment.
The technique effect of the present invention: other servo control mechanisms of flight camera motion mechanism and placement head are integrated on placement head, it is simple to modularity control, improves data process effects；The servomotor of mounting head one flight camera of controller integrating control, two R axles enter motor, are integrated in six servomotors driving suction nozzle to move up and down of the same area, flight camera motion module drive motor；It is control system of chip mounting machine and the method for the both arms bull visual identity of simple in construction, miniaturization, low cost, reaches placement head stable, accurately, the quickly purpose of attachment.
Accompanying drawing explanation
Fig. 1 is the Control system architecture schematic diagram of the present invention；
Fig. 2 is the method flow diagram of the present invention.
Fig. 3 a-3b is the single placement head component operation schematic flow sheet of one embodiment of the invention；
Fig. 4 is the gas circuit control circuit schematic diagram of one embodiment of the invention Pneumatic module；
Fig. 5 is the gas circuit control circuit schematic diagram that another embodiment of the present invention starts module.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described further:
As Figure 1-5, a kind of control system of chip mounting machine of both arms bull visual identity, industrial master board is provided with left and right two district's communication ports, the CPU of industrial master board is connected with left input and output material controller, left servo controller, left placement head control module, left suction nozzle more changer controller automatically by left district communication port, connecting right input and output material controller, right servo controller, right placement head control module, right suction nozzle more changer controller automatically by right district communication port, CPU is also connected with detecting system with reporting to the police.
Described placement head control module includes placement head controller, industrial master board, Mark point camera, Z axis mobile module, flight camera, Pneumatic module, R axle action module, sensor module, Mark point camera, Z axis mobile module and flight camera are connected with industrial master board respectively, placement head controller is connected with Pneumatic module, R axle action module, sensor module, flight camera motion module respectively, and described placement head controller is connected with industrial master board.
Flight camera includes light source, camera lens, surface-mounted integrated circuit, and light source is arranged on around camera lens and is irradiated to the target area of image, and the image information of collection is carried out correction process by kilomega network transmission line on industrial master board by flight camera surface-mounted integrated circuit；Described flight camera motion module includes driving motor, drive mechanism, flight photomoduel, the transmission of placement head controller to drive signal to driving driven by motor drive mechanism, make flight photomoduel move.
Pneumatic module includes vacuum pump, trachea, paster axle, positive/negative-pressure switching solenoid valve, air admission valve, malleation pipeline, described vacuum pump is connected with six paster axles respectively by trachea, positive/negative-pressure switching solenoid valve it is additionally provided with between paster axle and vacuum pump, another path of positive/negative-pressure switching solenoid valve and malleation pipeline communication, malleation pipe head is provided with air admission valve, the positive/negative-pressure that air admission valve can align in pressure pipeline switches over, the air pressure Guan Bi in the positive/negative-pressure switching solenoid valve switchable control paster axle being connected with paster axle.
Further, described Pneumatic module also includes the strong and weak malleation switching solenoid valve being connected with another path of air admission valve, and switching solenoid valve connects the trachea that two-way air pressure varies in size, and described stingy air pipe is provided with pressure regulator valve；The vacuum flow distribution plate with gas storage diverter function is also set up between described vacuum pump and paster axle.
Strong and weak malleation switching solenoid valve it is terminated with before the present embodiment air admission valve, original state is weak pressure, weak pressure side is connected to pressure regulator valve, point twice malleation (weak air blowing pressure and pressure of blowing by force), twice malleation is respectively by small-sized air relief valve RB500-SSC4-P(0.1Mpa) and pressure regulator valve R4000-15-W(0.5Mpa) it is connected to malleation pipeline by electromagnetic valve switching, weak pressure of blowing is for normal operating air pressure, and strong pressure of blowing is for cleaning pipeline foreign material air pressure.
The pallet structure of confluxing at malleation pipeline place is simplified relatively simple by this atmospheric control, and pore is relatively big, and filtering tank is mounted externally, and after gas circulation, air pressure is more stable.
Described Z axis mobile module includes that Z axis servomotor, Z-axis transmission mechanism, placement head controller send Z axis Serve Motor Control signal, and Z axis driven by servomotor Z-axis transmission mechanism makes paster axle arrive and specifies position；Sensor module includes Z axis initial point signal and the induction apparatus of Z axis altitude signal reading paster axle, and passes to placement head controller in real time by CAN.
R axle action module include two R to motor, by two R to six paster axles of motor cross-over control, the sensor module of R axle initial point signal that reads paster axle, placement head controller sends rotating signal, R performs rotating signal to motor, confirm the Mark point camera of pcb board positional information, the data of collection are delivered separately to placement head controller, industrial master board by sensor module and Mark point camera, industrial master board sends X, Y, Z-direction motor message, and placement head controller sends R to motor message.
One, the control method of the attachment control system of a kind of both arms bull visual identity, method step is as follows:
A. computer software starts, and mounting head controller enters duty, and mounting head assembly is in holding state；
B. any of which or two mounting head assemblies are selected to start attachment；
C. system optimization, select the mark point camera in placement head nearby, this camera is utilized to carry out mark point position Scanning Detction, if success, mounting head controller instruction mounting head assembly moves to target material erect-position and carries out suction nozzle suction, if not, prompting user manually selects mark point position, has selected to enter next step.
D. open vacuum paster axle Z-direction and move absorbing material, drawn and judged whether to reach safe altitude, if yes then enter next step, if it is not, then further move to safe altitude；
E. flight camera starts mobile; triggering is taken pictures; process is taken pictures result, and whether recognition component information mates, if coupling; then paster axle revises components and parts state along R to starting; if it does not match, carry out automatic fault eliminating, automatic fault is got rid of more than 3 times; shut down prompting failure cause, need to manually get rid of；
F. arriving target location, paster axle Z-direction moves to attachment height, closes vacuum and opens air blowing, and paster axle Z-direction moves back to safe altitude；
G. whether previous cycle has mounted, if yes then enter step h, if it is not, then next paster axle repeats step f.
H. judge whether these all attachment data complete, if it is repeat step a, if it is not, then enter step d.
Further, in step c, placement head assembly automatically triggers camera when arriving setting trigger position in movement and takes pictures, and continuous moving triggers and completes a cycle image recognition for six times.
Further, in step c, by optimization analysis, during identifying, switch mark point camera be identified reducing the displacement raising recognition efficiency of placement head.
Further, in step e, after suction completes, Pneumatic module keeps constant, and placement head controller transmission driving signal is to flight camera motion module, simultaneously, industrial master board sends instructions to placement head controller, placement head controller triggers flight camera and takes pictures, and flight camera feedback result of taking pictures, to industrial master board, completes once photo taking task.
Further, in step f, keep placement head assembly constantly to the motion of direction, keep placement head assembly not walk duplicate paths, the attachment data of the attachment point in the same cycle be according to initial point apart from descending arrangement；In attachment axle every time has mounted and begun to ramp up, the R of next attachment axle has begun to correction, it is ensured that revised before attachment.
Two, gas circuit control flow
1, normally closed solenoid valve controls malleation gas circuit, when mounting head controller instruction mounting head assembly moves to target material erect-position, opens vacuum.
2 pallets of confluxing being connected with positive/negative-pressure switching solenoid valve, are passed through negative pressure, suction nozzle absorbing material by air accumulator.
3, whether material draws the judgement that puts in place, if suction completes, then mounting head arrives safe altitude, enters next step.
4, controller instruction attachment, the then commutation of positive/negative-pressure switching solenoid valve, open normally closed solenoid valve, be passed through malleation, complete blowing.
The technique effect of the present invention: other servo control mechanisms of flight camera motion mechanism and placement head are integrated on placement head, it is simple to modularity control, improves data process effects；The servomotor of mounting head one flight camera of controller integrating control, two R axles enter motor, are integrated in six servomotors driving suction nozzle to move up and down of the same area, flight camera motion module drive motor；It is control system of chip mounting machine and the method for the both arms bull visual identity of simple in construction, miniaturization, low cost, reaches placement head stable, accurately, the quickly purpose of attachment.
Above-described paster axle includes contiguous block assembly, is socketed with the soup stick of external splines, suction nozzle, suction nozzle, and described contiguous block assembly is connected with soup stick upper end, and soup stick lower end is provided with suction nozzle, and suction nozzle lower end connects suction nozzle.
The principle of the simply explanation present invention described in above-described embodiment and description and most preferred embodiment; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within scope of the claimed invention.
Claims (9)
1. the control system of chip mounting machine of a both arms bull visual identity, industrial master board is provided with left and right two district's communication ports, the CPU of industrial master board is connected with left input and output material controller, left servo controller, left placement head control module, left suction nozzle more changer controller automatically by left district communication port, connecting right input and output material controller, right servo controller, right placement head control module, right suction nozzle more changer controller automatically by right district communication port, CPU is also connected with detecting system with reporting to the police.
The control system of chip mounting machine of both arms bull visual identity the most according to claim 1, it is characterized in that: described placement head control module includes placement head controller, industrial master board, Mark point camera, Z axis mobile module, flight camera, Pneumatic module, R axle action module, sensor module, Mark point camera, Z axis mobile module and flight camera are connected with industrial master board respectively, placement head controller is connected with Pneumatic module, R axle action module, sensor module, flight camera motion module respectively, and described placement head controller is connected with industrial master board.
The control system of chip mounting machine of both arms bull visual identity the most according to claim 1, it is characterized in that: flight camera includes light source, camera lens, surface-mounted integrated circuit, light source is arranged on around camera lens and is irradiated to the target area of image, and the image information of collection is carried out correction process by kilomega network transmission line on industrial master board by flight camera surface-mounted integrated circuit；Described flight camera motion module includes driving motor, drive mechanism, flight photomoduel, the transmission of placement head controller to drive signal to driving driven by motor drive mechanism, make flight photomoduel move.
The control system of chip mounting machine of both arms bull visual identity the most according to claim 1, it is characterized in that: Pneumatic module includes vacuum pump, trachea, paster axle, positive/negative-pressure switching solenoid valve, air admission valve, malleation pipeline, described vacuum pump is connected with six paster axles respectively by trachea, positive/negative-pressure switching solenoid valve it is additionally provided with between paster axle and vacuum pump, another path of positive/negative-pressure switching solenoid valve and malleation pipeline communication, malleation pipe head is provided with air admission valve, the positive/negative-pressure that air admission valve can align in pressure pipeline switches over, air pressure Guan Bi in the positive/negative-pressure switching solenoid valve switchable control paster axle being connected with paster axle.
The control system of chip mounting machine of both arms bull visual identity the most according to claim 4, it is characterized in that: described Pneumatic module also includes the strong and weak malleation switching solenoid valve being connected with another path of air admission valve, switching solenoid valve connects the trachea that two-way air pressure varies in size, and described stingy air pipe is provided with pressure regulator valve；The vacuum flow distribution plate with gas storage diverter function is also set up between described vacuum pump and paster axle.
6. the control method of the attachment control system of a both arms bull visual identity, it is characterised in that:
Method step is as follows:
A. computer software starts, and send plate to start, and drawing-in device and mounting head assembly are in holding state；
B. any of which or two mounting head assemblies are selected to start attachment；
C. system optimization, select the mark point camera in placement head nearby, this camera is utilized to carry out mark point position Scanning Detction, if success, mounting head controller instruction mounting head assembly moves to target material erect-position and carries out suction nozzle suction, if not, prompting user manually selects mark point position, has selected to enter next step；
D. open vacuum paster axle Z-direction and move absorbing material, drawn and judged whether to reach safe altitude, if yes then enter next step, if it is not, then further move to safe altitude；
E. flight camera starts mobile; triggering is taken pictures; process is taken pictures result, and whether recognition component information mates, if coupling; then paster axle revises components and parts state along R to starting; if it does not match, carry out automatic fault eliminating, automatic fault is got rid of more than 3 times; shut down prompting failure cause, need to manually get rid of；
F. arriving target location, paster axle Z-direction moves to attachment height, closes vacuum and opens air blowing, and paster axle Z-direction moves back to safe altitude；
G. whether previous cycle has mounted, if yes then enter step h, if it is not, then next paster axle repeats step f；
H. judge whether these all attachment data complete, if it is repeat step a, if it is not, then enter step d.
The control method of the attachment control system of both arms bull visual identity the most according to claim 6, it is characterized in that: in step c, placement head assembly automatically triggers camera when arriving setting trigger position in movement and takes pictures, and continuous moving triggers and completes a cycle image recognition for six times；By optimization analysis, during identifying, switch mark point camera be identified reducing the displacement raising recognition efficiency of placement head；Select nearest feeder as target material station in four feeders.
The control method of the attachment control system of both arms bull visual identity the most according to claim 6, it is characterized in that: in step e, after suction completes, Pneumatic module keeps constant, and placement head controller transmission driving signal is to flight camera motion module, simultaneously, industrial master board sends instructions to placement head controller, placement head controller triggers flight camera and takes pictures, and flight camera feedback result of taking pictures, to industrial master board, completes once photo taking task.
The control method of the attachment control system of both arms bull visual identity the most according to claim 6, it is characterized in that: in step f, keep placement head assembly constantly to a direction motion, keep placement head assembly do not walk duplicate paths, in the same cycle attachment point attachment data be according to initial point apart from descending arrangement；In attachment axle every time has mounted and begun to ramp up, the R of next attachment axle has begun to correction, it is ensured that revised before attachment.
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| CN201510243475.8A CN106292525B (en) | 2015-05-14 | 2015-05-14 | A kind of control system of chip mounting machine and method of the visual identity of both arms bull |
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| CN111343847B (en) * | 2020-04-26 | 2021-06-11 | 方强 | Ultra-high-speed chip mounting method and chip mounting head |
| CN115052112A (en) * | 2022-07-18 | 2022-09-13 | 合肥安迅精密技术有限公司 | Flying camera photographing and transmitting method and system based on chip mounter |
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| CN111343847B (en) * | 2020-04-26 | 2021-06-11 | 方强 | Ultra-high-speed chip mounting method and chip mounting head |
| CN115052112A (en) * | 2022-07-18 | 2022-09-13 | 合肥安迅精密技术有限公司 | Flying camera photographing and transmitting method and system based on chip mounter |
| CN115052112B (en) * | 2022-07-18 | 2023-04-07 | 合肥安迅精密技术有限公司 | Flying camera photographing and transmitting method and system based on chip mounter |
| CN116031169A (en) * | 2023-03-30 | 2023-04-28 | 华羿微电子股份有限公司 | Control method for thickness flatness of small chip solder |
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