CN106285572A - Control device and control method thereof is taken out between a kind of oil pumper intelligence - Google Patents

Control device and control method thereof is taken out between a kind of oil pumper intelligence Download PDF

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Publication number
CN106285572A
CN106285572A CN201610902576.6A CN201610902576A CN106285572A CN 106285572 A CN106285572 A CN 106285572A CN 201610902576 A CN201610902576 A CN 201610902576A CN 106285572 A CN106285572 A CN 106285572A
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oil
oil well
jig frequency
oil pumper
well
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CN106285572B (en
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金钟辉
庄贵林
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Beijing Etrol Oil And Gas Technology Co ltd
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BEIJING ANKONG TECHNOLOGY Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids

Abstract

Taking out control device between disclosure one oil pumper intelligence, it takes out controller, electric cabinet, displacement transducer, load transducer, wireless antenna between including;Displacement at displacement sensor oil-extractor polish-rod also takes out controller between being connected to;Load transducer takes out controller between measuring the load at oil-extractor polish-rod and being connected to;Between take out controller and connect electric cabinet, taking out controller includes: power module, communication module, control module, electricity quantity module;Electricity quantity module gathers electric current, voltage and the power in oil pumper work process, and is sent to control module;Communication module is connected with wireless antenna, and control module obtains the startup Stop message of oil pumper according to the load at oil-extractor polish-rod and displacement and sends start stop command to electric cabinet;Electric cabinet includes power supply unit and converter, realizes start and stop and the jig frequency regulation of oil pumper according to the order taking out controller.Also has its control method.

Description

Control device and control method thereof is taken out between a kind of oil pumper intelligence
Technical field
The invention belongs to the technical field that automatization recovers the oil, particularly relate to take out between a kind of oil pumper intelligence control device and Control method.
Background technology
Along with the continuous exploitation to oil, some oil wells has been enter into the middle and late stage of exploitation, and strata pressure constantly declines, feed flow Ability is more and more weak.And the Liquid output of oil pumper type selecting and the design of bar pump is far longer than the fluid supply capacity of oil well, cause big gauging There is the phenomenon that feed flow is not enough in well.Data shows: have the feed flow deficiency well of more than 30% within the operation time of 50%~80% It is in sky and takes out state.Therefore the energy-saving and production-increase research of oil pumper enjoys all circles to pay close attention to.
From improve pump efficiency and energy-conservation from the perspective of, intermittent pumping working method is a kind of extremely effective mode, overcomes Feed flow deficiency can not meet the problem that pumping unit works continuously.Simultaneously can effectively extension device service life and oil well Pump detection period.
Take out between oil pumper intelligence and take out control device between control device oil pumper intelligence
Summary of the invention
The technical problem to be solved in the present invention is the defect overcoming prior art, it is provided that take out control between a kind of oil pumper intelligence Device, it is ensureing in the case of stable yield, is reducing the working time of oil pumper, improving load-rate of motor, works as solving oil field The inefficiency problem caused because of oil well liquid-supplying deficiency of front existence.
Solve the problems referred to above technical scheme be: take out control device between this oil pumper intelligence, it take out between including controller, Electric cabinet, displacement transducer, load transducer, wireless antenna;
Displacement at displacement sensor oil-extractor polish-rod also takes out controller between being connected to;
Load transducer takes out controller between measuring the load at oil-extractor polish-rod and being connected to;
Between take out controller and connect electric cabinet, taking out controller includes: power module, communication module, control module, electricity mould Block;Electricity quantity module gathers electric current, voltage and the power in oil pumper work process, and is sent to control module;Communication module with Wireless antenna connects, and the startup Stop message that control module obtains oil pumper according to the load at oil-extractor polish-rod and displacement is concurrent Send start stop command to electric cabinet;
Electric cabinet includes power supply unit and converter, realizes start and stop and the punching of oil pumper according to the order taking out controller Secondary regulation.
The present invention realizes by taking out controller, electric cabinet bound site displacement sensor, load transducer and communication module Take out control between intelligence, therefore in the case of ensureing stable yield, reduce the working time of oil pumper, improve load-rate of motor, with Solve the inefficiency problem caused because of oil well liquid-supplying deficiency that oil field there is currently.
Additionally providing and take out the control method controlling device between a kind of oil pumper intelligence, it comprises the following steps:
(1) oil well current operating state is analyzed;
(2) analyze oil well optimum jig frequency and analyze producing fluid level recovery rule and the production law of oil well of oil well;
(3) stop well by control, learn oil pumper pump degree of filling Changing Pattern under different jig frequencies, Liquid output and move Fluid level data;
(4) optimum jig frequency and preresearch estimates downtime are chosen;
(5) determine between take out the cycle;
(6) evaluation on production effect and correction are taken out between.
Accompanying drawing explanation
Fig. 1 is the structural representation taken out between the oil pumper intelligence according to the present invention and control device.
Fig. 2 is according to the structural representation taking out controller between the present invention.
Fig. 3 is according to the flow chart of the control method taking out controller between the present invention.
Detailed description of the invention
As it is shown in figure 1, take out control device between this oil pumper intelligence, it takes out controller, electric cabinet, displacement sensing between including Device, load transducer, wireless antenna;
Displacement at displacement sensor oil-extractor polish-rod also takes out controller between being connected to;
Load transducer takes out controller between measuring the load at oil-extractor polish-rod and being connected to;
Between take out controller and connect electric cabinet, taking out controller includes: power module, communication module, control module, electricity mould Block;Electricity quantity module gathers electric current, voltage and the power in oil pumper work process, and is sent to control module;Communication module with Wireless antenna connects, and the startup Stop message that control module obtains oil pumper according to the load at oil-extractor polish-rod and displacement is concurrent Send start stop command to electric cabinet;
Electric cabinet includes power supply unit and converter, realizes start and stop and the punching of oil pumper according to the order taking out controller Secondary regulation.
The present invention realizes by taking out controller, electric cabinet bound site displacement sensor, load transducer and communication module Take out control between intelligence, therefore in the case of ensureing stable yield, reduce the working time of oil pumper, improve load-rate of motor, with Solve the inefficiency problem caused because of oil well liquid-supplying deficiency that oil field there is currently.
It addition, as in figure 2 it is shown, take out controller between described and also include: sky is opened, insurance module, I/O module, binding post, connect Ground busbar.
It addition, take out controller between described also include audible alarm unit, light alarm unit, both is with control module even Connect.
Taking out, as it is shown on figure 3, additionally provide, the control method controlling device between a kind of oil pumper intelligence, it includes following step Rapid:
(1) oil well current operating state is analyzed;
(2) analyze oil well optimum jig frequency and analyze producing fluid level recovery rule and the production law of oil well of oil well;
(3) stop well by control, learn oil pumper pump degree of filling Changing Pattern under different jig frequencies, Liquid output and move Fluid level data;
(4) optimum jig frequency and preresearch estimates downtime are chosen;
(5) determine between take out the cycle;
(6) evaluation on production effect and correction are taken out between.
It addition, described step (1) include following step by step:
(1.1) by reading current jig frequency N of oil welli, merit diagram data, electricity ginseng and the basic parameter of oil pumper, analyze oil The current production status of well;
(1.2) parameter i=0;J=0, i represent different jig frequency parameter subscript, and j represents the parameter subscript under different producing fluid level, I=0 represents original work jig frequency state;J=0 represents Primary Assay duration, calculates the producing fluid level H of current oil welli, production Qi, fill Full scale ηi, load factor κ of motori
(1.3) oil well current fluid supply capacity state is judged, if ηi≥ηminBe false, then oil well is in sky and takes out state;Right In empty pumpingh well, it is judged that jig frequency jig frequency relation minimum with permission, Ni≥NminIf setting up, then reducing jig frequency, wait stable After, return starts, and rejudges;If being false, then oil well is in sky and takes out state and yield is at maximum, is directly entered In the habit stage, ask whether Revised yield, between study, take out system, confirm to reduce target output;Nmax=Ni, Ni=Ni-1, it is judged that oil Well jig frequency Ni≥NminIf setting up, entering described step (3) and learn, if Ni≥NminIt is false, then Ni=Nmin, enter institute State step (3) to learn;If not allowing Revised yield, terminate flow process;
(1.4) if ηi≤ηmaxBe false, then oil well is taken out between need not under keeping Current production, determines whether oil well Current jig frequency and maximum allowable jig frequency relation, Ni≥NmaxIf setting up, then maximum in the case of current oil well production is current device Value, it is impossible to take out, waits that next time judges;If being false, then current oil well still has volume increase possible;
(1.5)ηi≤ηmaxIf setting up, then take out study requirement between oil well meets, initially enter learning state.Additionally, described Step (2) include following step by step:
(2.1) i=i+1, by being continuously increased jig frequency, analyzes oil well fluid supply capacity under same producing fluid level level and not With the minimum degree of filling under jig frequency;
(2.2) on the basis of the current jig frequency of oil well, by controlling converter, jig frequency is made to increase Ni=Ni-1+ΔN(When Δ N≤0.2, Δ N=0.2), it is judged that N >=NmaxIf setting up, then terminate described step (2) and learn Practise;
(2.3) if N >=NmaxIt is false, then sends jig frequency regulating command, after oil pumper is stable, initially enter oil Well data analysis phase, analysis oil well is under the conditions of each jig frequency, and work enters the degree of filling η of steady statuei, production Qi, hydrodynamic Face data Hi, and present load rate κi
(2.4) when producing fluid level and degree of filling are when the amplitude of variation of some cycles is less than irreducible minimum angle value, and oil well enters new Poised state, as η >=ηminIt is false, then terminates described step (2), enter described step (3) and learn further;
(2.5) i=i+1, is again introduced into described step (2), until N >=NmaxSet up;
(2.6) producing fluid level recovery curve model is set upSet up its H and be in H0With Under producing fluid level recovery curve.
Additionally, described step (3) include following step by step:
(3.1) well time T is stopped by arranging maximummaxStop well, adjusting stroke frequency, Ni-1=Ni-Δ N, produces, and waits to run surely After Ding, calculate current degree of filling η 'i0, production Q 'i0, producing fluid level data H 'i0
(3.2) according to H 'i0Determine the statistical interval of learning data,In oil pumper running, From H=H 'i0Starting, producing fluid level declines Δ H, calculates current average degree of filling η 'ij, accumulative Liquid output Q 'ij, producing fluid level data H 'ij With time interval Δ tj, j=j+1 completes of the data of oil well yield after stopping well, producing fluid level, load factor and pump efficiency Practise.
Additionally, described step (4) include following step by step:
(4.1) average degree of filling η ' in relative analysis jig frequency change procedureijWith Rate of average load κ 'ijChange, choose flat All load factor average degree of filling η 'ijMaximum, then NiIt is optimum jig frequency;
(4.2) learn according to described step (2) and described step (3), form producing fluid level recovery curve H under optimum jig frequency (t) and Q (t) trend;
(4.3) according to H (t) and Q (t), calculate when target output is Q0In the case of, calculate when stopping well arrival H 'ij, stop well Time and yield reach Q0Required working time TtjAnd Tdj;WhenThe Tt that value is corresponding time minimumjStopping for preresearch estimates The machine time;
(4.4) allow oil pumper run to well fluid level steady statue under optimum jig frequency, between order, take out cycle study time Number flag1=0, take out cycle correction number of times flag2=0.
Additionally, described step (5) include following step by step:
(5.1) according to primary Calculation Tt downtimejShutting down, after arriving downtime, start runs, and recovers raw Produce;
(5.2) Td is producedjAfter time, it is judged that Current production and target output relation,If setting up: a side of taking out Case is reasonable, enters described step (6);
(5.3)If being false, it is judged that flag1 < n, if setting upBring H (t) and Q (t) weight into New calculating interval time TtjAnd Tdj, flag1=flag1+1;If being false, terminating, re-starting study.
Additionally, described step (6) include following step by step:
(6.3) cycle correction flag2=0 is taken out between, according to interval time TtjAnd TdjProduce, sentence the most in real time Disconnected degree of filling and minimum degree of filling relation, if η >=ηminBe false, then flow process terminates, and restarts study.After production completes, JudgeIf setting up, then continuing to produce, a cycle of taking out fully meets Production requirement;
(6.4) ifBeing false, it is judged that flag2 < 3, if setting up, flag2=flag2+1, entering described Step (5), relearns;Flag2 < 3, if being false, terminating, re-starting study.
Take out controller between the feature of the present invention on the basis of self study, by analyzing pumping-unit workdone graphic, determine oil pumping Take out the cycle between machine, and by analyzing the producing fluid level of oil well, Liquid output and degree of filling take out the cycle between evaluating.
The present invention takes out controller between passing through and converter cooperates and realizes clean boot and the stopping of oil pumper.
Data acquisition comprises merit diagram data, jig frequency, stroke, oil pressure, casing pressure, the taper of rod of sucker rod, pump footpath, crude oil Density, moisture content, pipe aperture, the parameter such as sucker rod density, the Young's modulus of sucker rod, power data.
Data analysis comprises the calculating of real-time degree of filling, Production rate, producing fluid level calculating etc..
In technical scheme, the producing fluid level data of design can use merit figure to calculate in real time and producing fluid level measuring instrument on-line measurement.
Degree of filling in technical scheme is calculated and is analyzed by pump dynagraoph, on physical significance pump dynagraoph based on valve opening and closing points Valve opening and closing points, ask for the degree of filling of pump;
In technical scheme, pump dynagraoph uses polished rod indicator card, in conjunction with the parameter of pumping well system, solves the vibration of foundation Mechanical model, uses the form of Fourier transformation, tries to achieve the emulation pump dynagraoph of oil well.
In technical scheme, Production rate uses merit figure gauging technology, analyzes oil well in real time by merit figure gauging technology current Liquid output.
The self-learning process of technical scheme comprises two parts, and oil well optimum jig frequency calculates and a cycle of taking out is chosen.
The selection of optimum jig frequency aims under identical submergence and different jig frequency, the degree of filling of oil well pump, motor load Rate is all in optimal solution scope.
Theoretical foundation of the present invention is not in the case of oil well production condition changes, and merit figure meter produces, solves The data such as degree of filling and producing fluid level have certain stability, are fully able to reflect the production status of oil well.
The present invention, on the basis of self study, forms degree of filling, yield, producing fluid level and the corresponding relation of time, for determining The oil well target production cycle provides foundation.
The Based Intelligent Control of oil well includes: the intelligent starting of oil pumper and stopping, the startup warning of oil pumper and stopping alarm. Warning is divided into audible alarm and light to report to the police.
The method have the characteristics that production and the evaluation methodology taking out control system between oil pumper.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any pro forma restriction.This area Those of ordinary skill it should be understood that every technical spirit according to the present invention any simply repairing that above example is made Change, equivalent variations and modification, the most still belong to the protection domain of technical solution of the present invention.

Claims (10)

1. take out control device between an oil pumper intelligence, it is characterised in that: it takes out controller, electric cabinet, displacement sensing between including Device, load transducer, wireless antenna;
Displacement at displacement sensor oil-extractor polish-rod also takes out controller between being connected to;
Load transducer takes out controller between measuring the load at oil-extractor polish-rod and being connected to;
Between take out controller and connect electric cabinet, taking out controller includes: power module, communication module, control module, electricity quantity module; Electricity quantity module gathers electric current, voltage and the power in oil pumper work process, and is sent to control module;Communication module is with wireless Antenna connects, and control module opens according to the load at oil-extractor polish-rod and the startup Stop message of displacement acquisition oil pumper transmission Stop order to electric cabinet;
Electric cabinet includes power supply unit and converter, realizes the start and stop of oil pumper according to the order taking out controller and jig frequency is adjusted Joint.
Control device is taken out between oil pumper intelligence the most according to claim 1, it is characterised in that: take out controller between described and also wrap Include: sky is opened, insurance module, I/O module, binding post, ground connection busbar.
Control device is taken out between oil pumper intelligence the most according to claim 2, it is characterised in that: take out controller between described and also wrap Including audible alarm unit, light alarm unit, both is connected with control module.
4. between an oil pumper intelligence according to claim 1, take out the control method controlling device, it is characterised in that: its bag Include following steps:
(1) oil well current operating state is analyzed;
(2) analyze oil well optimum jig frequency and analyze producing fluid level recovery rule and the production law of oil well of oil well;
(3) well, study oil pumper pump degree of filling Changing Pattern, Liquid output and producing fluid level under different jig frequencies are stopped by control Data;
(4) optimum jig frequency and preresearch estimates downtime are chosen;
(5) determine between take out the cycle;
(6) evaluation on production effect and correction are taken out between.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 4, it is characterised in that: described step (1) include following step by step:
(1.1) by reading current jig frequency N of oil welli, merit diagram data, electricity ginseng and the basic parameter of oil pumper, analyze oil well current Production status;
(1.2) parameter i=0;J=0, i represent different jig frequency parameter subscript, and j represents the parameter subscript under different producing fluid level, i=0 Represent original work jig frequency state;J=0 represents Primary Assay duration, calculates the producing fluid level H of current oil welli, production Qi, degree of filling ηi, load factor κ of motori
(1.3) oil well current fluid supply capacity state is judged, if ηi≥ηminBe false, then oil well is in sky and takes out state;For sky Pumpingh well, it is judged that jig frequency jig frequency relation minimum with permission, Ni≥NminIf, set up, then reduce jig frequency, wait stable after, return Return and start, rejudge;If being false, then oil well is in sky and takes out state and yield is at maximum, is directly entered study rank Section, asks whether Revised yield, takes out system between study, confirms to reduce target output;Nmax=Ni, Ni=Ni-1, it is judged that oil well rushes Secondary Ni≥NminIf setting up, entering described step (3) and learn, if Ni≥NminIt is false, then Ni=Nmin, enter described step Suddenly (3) learn;If not allowing Revised yield, terminate flow process;
(1.4) if ηi≤ηmaxBe false, then oil well is taken out between need not under keeping Current production, determines whether that preshoot worked as by oil well Secondary with maximum allowable jig frequency relation, Ni≥NmaxIf setting up, then maximum in the case of current oil well production is current device, it is impossible to Between take out, wait next time judge;If being false, then current oil well still has volume increase possible;
(1.5)ηi≤ηmaxIf setting up, then take out study requirement between oil well meets, initially enter learning state.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 5, it is characterised in that: described step (2) include following step by step:
(2.1) i=i+1, by being continuously increased jig frequency, analyzes oil well fluid supply capacity under same producing fluid level level and different punching Minimum degree of filling under secondary;
(2.2) on the basis of the current jig frequency of oil well, by controlling converter, jig frequency is made to increase Ni=Ni-1+ΔN(When Δ N≤0.3, Δ N=0.3), it is judged that N >=NmaxIf setting up, then terminate described step (2) and learn Practise;
(2.3) if N >=NmaxIt is false, then sends jig frequency regulating command, after oil pumper is stable, initially enter oil well number According to the analysis phase, analysis oil well is under the conditions of each jig frequency, and work enters the degree of filling η of steady statuei, production Qi, producing fluid level number According to Hi, and present load rate κi
(2.4) when producing fluid level and degree of filling are when the amplitude of variation of some cycles is less than irreducible minimum angle value, and oil well enters new putting down Weighing apparatus state, as η >=ηminIt is false, then terminates described step (2), enter described step (3) and learn further;
(2.5) i=i+1, is again introduced into described step (2), until N >=NmaxSet up;
(2.6) producing fluid level recovery curve model is set upSet up its H and be in H0Below Producing fluid level recovery curve.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 6, it is characterised in that: described step (3) include following step by step:
(3.1) well time T is stopped by arranging maximummaxStop well, adjusting stroke frequency, Ni-1=Ni-Δ N, produces, after stable, Calculate current degree of filling η 'i0, production Q 'i0, producing fluid level data H 'i0
(3.2) according to H 'i0Determine the statistical interval of learning data,In oil pumper running, from H= H′i0Starting, producing fluid level declines Δ H, calculates current average degree of filling η 'ij, accumulative Liquid output Q 'ij, producing fluid level data H 'ijAnd time Between interval of delta tj, j=j+1 completes the study of the data of oil well yield after stopping well, producing fluid level, load factor and pump efficiency.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 7, it is characterised in that: described step (4) include following step by step:
(4.1) average degree of filling η ' in relative analysis jig frequency change procedureijWith Rate of average load κ 'ijChange, choose average negative Load rate average degree of filling η 'ijMaximum, then NiIt is optimum jig frequency;
(4.2) learn according to described step (2) and described step (3), form producing fluid level recovery curve H (t) and Q under optimum jig frequency (t) trend;
(4.3) according to H (t) and Q (t), calculate when target output is Q0In the case of, calculate when stopping well arrival H 'ij, stop the well time Q is reached with yield0Required working time TtjAnd Tdj;WhenThe Tt that value is corresponding time minimumjDuring for the shutdown of preresearch estimates Between;
(4.4) allow oil pumper run to well fluid level steady statue under optimum jig frequency, between order, take out cycle study number of times Flag1=0, takes out cycle correction number of times flag2=0.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 8, it is characterised in that: described step (5) include following step by step:
(5.1) according to primary Calculation Tt downtimejShutting down, after arriving downtime, start runs, and resumes production;
(5.2) Td is producedjAfter time, it is judged that Current production and target output relation,If setting up: scheme of taking out is closed Reason, enters described step (6);
(5.3)If being false, it is judged that flag1 < n, if setting upBring H (t) and Q (t) into recalculate Interval time TtjAnd Tdj, flag1=flag1+1;If being false, terminating, re-starting study.
The control method controlling device is taken out between oil pumper intelligence the most according to claim 9, it is characterised in that: described step Suddenly (6) include following step by step:
(6.1) cycle correction flag2=0 is taken out between, according to interval time TtjAnd TdjProducing, real-time judge is filled aborning Full scale and minimum degree of filling relation, if η >=ηminBe false, then flow process terminates, and restarts study.After production completes, it is judged thatIf setting up, then continuing to produce, a cycle of taking out fully meets Production requirement;
(6.2) ifBeing false, it is judged that flag2 < 3, if setting up, flag2=flag2+1, entering described step (5), relearn;Flag2 < 3, if being false, terminating, re-starting study.
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CN113622880A (en) * 2021-07-28 2021-11-09 陕西埃菲克能源科技有限公司 Non-stop interval pumping method based on frequency conversion technology
CN114991727A (en) * 2022-07-18 2022-09-02 石家庄爱科特科技开发有限公司 Method for determining interval oil pumping parameters of oil pumping system
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CN112989686B (en) * 2019-12-13 2023-12-26 北京国双科技有限公司 Pump diameter determination model construction method, pump diameter determination method and device
CN111176166A (en) * 2019-12-31 2020-05-19 西安古鲸电子技术有限公司 Control method of intermittent-open oil pumping unit controller
CN111608615B (en) * 2020-05-11 2024-03-01 深圳市纬度网络能源有限责任公司 Intelligent parameter adjustment control method, device, equipment and computer readable storage medium
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CN112112627A (en) * 2020-09-05 2020-12-22 百恒石油装备有限公司 Method for detecting oil well production parameters under digital condition
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CN113323634A (en) * 2020-12-03 2021-08-31 西安海联石化科技有限公司 Intelligent intermittent pumping positioning starting and stopping method for oil pumping unit
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CN113622880B (en) * 2021-07-28 2022-07-22 陕西埃菲克能源科技有限公司 Non-stop interval pumping method based on frequency conversion technology
CN113622880A (en) * 2021-07-28 2021-11-09 陕西埃菲克能源科技有限公司 Non-stop interval pumping method based on frequency conversion technology
CN114991727B (en) * 2022-07-18 2022-10-28 石家庄爱科特科技开发有限公司 Method for determining interval oil pumping parameters of oil pumping system
CN114991727A (en) * 2022-07-18 2022-09-02 石家庄爱科特科技开发有限公司 Method for determining interval oil pumping parameters of oil pumping system
CN115263252A (en) * 2022-08-16 2022-11-01 厦门钨业股份有限公司 Intermittent pumping control method and system of pumping unit

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