CN106283838A - A kind of 1 methyl cyclopropene tin foil and preparation method thereof - Google Patents
A kind of 1 methyl cyclopropene tin foil and preparation method thereof Download PDFInfo
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- CN106283838A CN106283838A CN201610637567.9A CN201610637567A CN106283838A CN 106283838 A CN106283838 A CN 106283838A CN 201610637567 A CN201610637567 A CN 201610637567A CN 106283838 A CN106283838 A CN 106283838A
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- SHDPRTQPPWIEJG-UHFFFAOYSA-N 1-methylcyclopropene Chemical compound CC1=CC1 SHDPRTQPPWIEJG-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 239000005969 1-Methyl-cyclopropene Substances 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title abstract 5
- 239000011248 coating agent Substances 0.000 claims abstract description 24
- 238000000576 coating method Methods 0.000 claims abstract description 24
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 10
- 241001330002 Bambuseae Species 0.000 claims abstract description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 10
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 10
- 239000011425 bamboo Substances 0.000 claims abstract description 10
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000006096 absorbing agent Substances 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 8
- 239000002270 dispersing agent Substances 0.000 claims abstract description 8
- 239000011121 hardwood Substances 0.000 claims abstract description 6
- 229920000856 Amylose Polymers 0.000 claims description 15
- 229920002472 Starch Polymers 0.000 claims description 10
- 239000013078 crystal Substances 0.000 claims description 10
- 239000008107 starch Substances 0.000 claims description 10
- 238000006467 substitution reaction Methods 0.000 claims description 10
- 235000019698 starch Nutrition 0.000 claims description 8
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000004382 Amylase Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims description 2
- -1 1-methyl cyclopropene tin Chemical compound 0.000 claims 6
- 239000011888 foil Substances 0.000 claims 6
- 238000011002 quantification Methods 0.000 claims 4
- 150000001336 alkenes Chemical class 0.000 claims 1
- 230000015556 catabolic process Effects 0.000 claims 1
- 150000001805 chlorine compounds Chemical group 0.000 claims 1
- 238000006731 degradation reaction Methods 0.000 claims 1
- 239000012467 final product Substances 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 12
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 235000012055 fruits and vegetables Nutrition 0.000 description 14
- 235000013399 edible fruits Nutrition 0.000 description 12
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 11
- 239000005977 Ethylene Substances 0.000 description 11
- 235000013311 vegetables Nutrition 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000003490 calendering Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 108091054761 ethylene receptor family Proteins 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- PUVAFTRIIUSGLK-UHFFFAOYSA-M trimethyl(oxiran-2-ylmethyl)azanium;chloride Chemical group [Cl-].C[N+](C)(C)CC1CO1 PUVAFTRIIUSGLK-UHFFFAOYSA-M 0.000 description 4
- 244000144730 Amygdalus persica Species 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 3
- 235000006040 Prunus persica var persica Nutrition 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000013270 controlled release Methods 0.000 description 2
- 150000001943 cyclopropenes Chemical class 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 235000021022 fresh fruits Nutrition 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 230000005070 ripening Effects 0.000 description 2
- 229920000858 Cyclodextrin Polymers 0.000 description 1
- 244000273928 Zingiber officinale Species 0.000 description 1
- 235000006886 Zingiber officinale Nutrition 0.000 description 1
- 230000006578 abscission Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 102000004139 alpha-Amylases Human genes 0.000 description 1
- 108090000637 alpha-Amylases Proteins 0.000 description 1
- 229940024171 alpha-amylase Drugs 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005842 biochemical reaction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- OOXWYYGXTJLWHA-UHFFFAOYSA-N cyclopropene Chemical compound C1C=C1 OOXWYYGXTJLWHA-UHFFFAOYSA-N 0.000 description 1
- 125000004980 cyclopropylene group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000003958 fumigation Methods 0.000 description 1
- 235000008397 ginger Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 108020003175 receptors Proteins 0.000 description 1
- 102000005962 receptors Human genes 0.000 description 1
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H15/00—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
- D21H15/02—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution characterised by configuration
- D21H15/10—Composite fibres
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B7/00—Preservation of fruit or vegetables; Chemical ripening of fruit or vegetables
- A23B7/14—Preserving or ripening with chemicals not covered by group A23B7/08 or A23B7/10
- A23B7/153—Preserving or ripening with chemicals not covered by group A23B7/08 or A23B7/10 in the form of liquids or solids
- A23B7/159—Apparatus for preserving using solids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B33/00—Preparation of derivatives of amylose
- C08B33/04—Ethers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/12—Pulp from non-woody plants or crops, e.g. cotton, flax, straw, bagasse
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/06—Paper forming aids
- D21H21/08—Dispersing agents for fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Biochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Zoology (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
- Storage Of Fruits Or Vegetables (AREA)
- Packages (AREA)
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
Description
技术领域technical field
本发明属于特种纸领域,尤其是涉及一种1-甲基环丙烯保鲜纸及其制备方法。The invention belongs to the field of special paper, and in particular relates to a 1-methylcyclopropene fresh-keeping paper and a preparation method thereof.
背景技术Background technique
随着生活质量的提高,人们对果蔬的时令和新鲜有了较高的消费需求。我国水果种植面积和水果产量一直稳居世界首位,但是果蔬产品含水率高,容易腐烂,现阶段我国新鲜果蔬由于采收不当、采后商品化处理技术落后、贮运条件不妥及贮藏加工能力不足等原因,造成的腐烂损耗率,水果达到了30%,蔬菜达30-40%,而发达国家的损耗率则不到7%。因此,采取有效的保鲜技术及材料,抑制果蔬的生命活动,降低其新陈代谢水平,延长其贮藏时间,以保持良好的商品质量,就显得十分重要。With the improvement of the quality of life, people have a higher consumption demand for seasonal and fresh fruits and vegetables. my country's fruit planting area and fruit output have always ranked first in the world, but fruit and vegetable products have high moisture content and are easy to rot. At this stage, my country's fresh fruits and vegetables are due to improper harvesting, backward post-harvest commercial processing technology, improper storage and transportation conditions, and storage and processing capabilities. Insufficient and other reasons, the rot loss rate caused by fruit has reached 30%, vegetables have reached 30-40%, while the loss rate in developed countries is less than 7%. Therefore, it is very important to adopt effective fresh-keeping technology and materials, inhibit the life activities of fruits and vegetables, reduce their metabolism level, prolong their storage time, and maintain good commodity quality.
众所周知乙烯通过与植物中的某些受体结合能够引起植物或植物局部(包括,例如,花卉、叶子、水果)和蔬菜的过早死亡。乙烯也促使叶子变黄和生长姜缩,以及促使早熟的水果、花卉和叶子脱落。因为乙烯所引发的这些问题,目前大量的研究关注于防止或减少乙烯对植物的有害影响的方法。It is well known that ethylene can cause premature death of plants or plant parts (including, for example, flowers, leaves, fruits) and vegetables by binding to certain receptors in plants. Ethylene also promotes yellowing of leaves and shrinkage of growing ginger, as well as premature abscission of fruits, flowers and leaves. Because of these problems caused by ethylene, a great deal of research is currently focused on methods of preventing or reducing the harmful effects of ethylene on plants.
近年来,研究学者发现了1-甲基环丙烯(1-MCP)是非常有效的乙烯受体抑制剂。可通过与乙烯受体优先结合的方式,不可逆的作用于乙烯受体,阻止内源乙烯和外源乙烯与乙烯受体的结合,从而抑制其所诱导的与花卉、蔬果等园艺作物后熟或衰老的一系列生理生化反应。其具有安全无毒害、使用成本低、用量少、无残留、使用方便、保鲜期长和抑制乙烯作用效果明显等特点。然而,这种化合物的一个主要问题在于它们典型地是不稳定的气体,当压缩时存在爆炸的危险。为了使环丙烯的反应性稳定,从而提供储存、运输和向植物中施用或输送这些活泼化合物的方便而且安全的方法,解决上述问题的一种方法是将环丙烯结合到分子包封剂络合物中。In recent years, researchers have discovered that 1-methylcyclopropene (1-MCP) is a very effective ethylene receptor inhibitor. It can irreversibly act on ethylene receptors by preferentially binding to ethylene receptors, preventing the binding of endogenous ethylene and exogenous ethylene to ethylene receptors, thereby inhibiting the post-ripening or A series of physiological and biochemical reactions of aging. It has the characteristics of safety, non-toxicity, low use cost, less dosage, no residue, convenient use, long fresh-keeping period and obvious effect of inhibiting ethylene. However, a major problem with such compounds is that they are typically unstable gases that present a risk of explosion when compressed. In order to stabilize the reactivity of cyclopropenes and thereby provide convenient and safe methods for storage, transport and application or delivery of these reactive compounds to plants, one approach to the above problem is to incorporate cyclopropenes into molecular encapsulating agents complexing in things.
最早生产1-MCP商品的是罗门哈斯公司,商品名为Ethyblock,主要采用的是用环糊精吸附成产品。台湾利统公司采用独特的微包埋技术生产了1-甲基环丙烯,商品名是安喜培。目前国内报道的生产厂家有兰州嘉诚生物技术公司(片剂)和山东营养源食品科技有限公司(1-MCP溶液)。The first company to produce 1-MCP was Rohm and Haas, whose trade name was Ethyblock, which was mainly adsorbed by cyclodextrin. Taiwan Litong Company adopts unique micro-embedding technology to produce 1-methylcyclopropene, the trade name is Anxipei. At present, the manufacturers reported in China include Lanzhou Jiacheng Biotechnology Company (tablet) and Shandong Nutrient Source Food Technology Co., Ltd. (1-MCP solution).
目前,国内外的片剂1-MCP和液态1-MCP都有较好的保鲜效果,但仍存在着使用不方便、不易操作和不稳定等问题。1-MCP片剂在实施应用过程中需要密闭条件和密闭熏蒸6-12小时,操作复杂,不易大规模快速贮藏;液态1-MCP在常温条件下稳定性差,需要在低温贮藏才能保证1-MCP的稳定性。At present, tablet 1-MCP and liquid 1-MCP both at home and abroad have good fresh-keeping effects, but there are still problems such as inconvenient use, difficult operation and instability. 1-MCP tablets need airtight conditions and airtight fumigation for 6-12 hours in the application process, the operation is complicated, and it is not easy to store quickly on a large scale; liquid 1-MCP has poor stability at room temperature, and it needs to be stored at low temperature to ensure 1-MCP stability.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种应用于果蔬的贮藏保鲜,使用方便、效果稳定且更易推广应用的1-甲基环丙烯保鲜纸及其制备方法。In order to overcome the deficiencies of the prior art, the present invention provides a 1-methylcyclopropene fresh-keeping paper which is applied to the storage and preservation of fruits and vegetables, is convenient to use, stable in effect and easier to popularize and apply, and a preparation method thereof.
本发明解决其技术问题所采用的技术方案是:一种1-甲基环丙烯保鲜纸,包括原纸层和涂覆于原纸层表面的保鲜层;所述原纸层由竹浆和阔叶木浆混合抄制,原纸层的定量为120-150g/m2;所述保鲜层包括1-甲基环丙烯包结物、聚乙二醇热熔胶、吸水剂、分散剂及缓释剂,保鲜层的定量为15-40g/m2。The technical scheme adopted by the present invention to solve its technical problems is: a kind of 1-methylcyclopropene fresh-keeping paper, comprising a base paper layer and a fresh-keeping layer coated on the surface of the base paper layer; the base paper layer is mixed with bamboo pulp and hardwood pulp Manufactured, the quantitative of the base paper layer is 120-150g/m 2 ; the fresh-keeping layer includes 1-methylcyclopropene inclusion, polyethylene glycol hot-melt adhesive, water absorbing agent, dispersant and slow-release agent, and the fresh-keeping layer The quantitative is 15-40g/m 2 .
当1-甲基环丙烯保鲜纸加入到水果或蔬菜的纸箱或容器内,果蔬呼吸产生的水汽和二氧化碳会诱发该保鲜纸涂层向容器内缓慢控制释放1-甲基环丙烯(1-MCP),而1-MCP是乙烯阻断剂,能抑制果蔬产生乙烯,延缓果蔬成熟,进而延长被包装果蔬的货架期和储存期。但是在没有装填果蔬之前,空气中的水分不足以引起1-MCP的释放,该保鲜纸保鲜功能不会被启动。When 1-methylcyclopropene fresh-keeping paper is added to fruit or vegetable cartons or containers, the water vapor and carbon dioxide produced by the respiration of fruits and vegetables will induce the slow-controlled release of 1-methylcyclopropene (1-MCP) into the container from the fresh-keeping paper coating. ), and 1-MCP is an ethylene blocker, which can inhibit the production of ethylene in fruits and vegetables, delay the ripening of fruits and vegetables, and prolong the shelf life and storage period of packaged fruits and vegetables. But before the fruits and vegetables are loaded, the moisture in the air is not enough to cause the release of 1-MCP, and the fresh-keeping function of the fresh-keeping paper will not be activated.
本发明还公开了一种上述1-甲基环丙烯保鲜纸的制备方法,包括以下步骤:The present invention also discloses a preparation method of the above-mentioned 1-methylcyclopropene fresh-keeping paper, comprising the following steps:
1)1-甲基环丙烯包结物的制备:将1-甲基环丙烯气体通入5-15%的改性直链淀粉溶液,调节pH=4.5-5.0及温度5-10℃,析出包裹1-甲基环丙烯的淀粉晶体,控制1-甲基环丙烯包结物中的1-甲基环丙烯质量百分比为0.10-0.16%;1) Preparation of 1-methylcyclopropene inclusion complex: Introduce 1-methylcyclopropene gas into 5-15% modified amylose solution, adjust pH=4.5-5.0 and temperature 5-10°C, and precipitate Starch crystals encapsulating 1-methylcyclopropene, controlling the mass percentage of 1-methylcyclopropene in the 1-methylcyclopropene inclusion complex to be 0.10-0.16%;
2)涂料的配制:称取步骤1)中所得到的淀粉晶体100份,并称取吸水剂8-15份、分散剂5-10份、缓释剂5-10份,加入聚乙二醇热熔胶中,经500-1000r/min搅拌分散,备用;2) Preparation of paint: Weigh 100 parts of starch crystals obtained in step 1), and weigh 8-15 parts of water-absorbing agent, 5-10 parts of dispersant, 5-10 parts of slow-release agent, add polyethylene glycol In the hot melt adhesive, stir and disperse at 500-1000r/min, and set aside;
3)原纸层的制备:将以竹浆和阔叶木为主要成分的原料经碎解,其中竹浆和阔叶木的质量比为5-10:3,混合磨浆,筛选制成纸浆,制成定量为120-150g/m2的原纸层;3) Preparation of base paper layer: The raw materials with bamboo pulp and hardwood as the main components are disintegrated, wherein the mass ratio of bamboo pulp and hardwood is 5-10:3, mixed and refined, screened to make pulp, and made into A base paper layer with a basis weight of 120-150g/m2;
4)涂布:称步骤2)中所得到的涂料以造纸涂布方式涂覆于步骤3)中所得的原纸层表面,形成定量为15-40g/m2的保鲜层;4) Coating: the coating obtained in step 2) is coated on the base paper layer surface obtained in step 3) in a papermaking coating mode, forming a fresh-keeping layer with a quantitative quantity of 15-40g/m 2 ;
5)干燥:将步骤4)中所得到的涂布纸在40-60℃的温度,干燥2-5小时,即得。5) Drying: drying the coated paper obtained in step 4) at a temperature of 40-60° C. for 2-5 hours to obtain.
进一步的,所述步骤1)中改性直链淀粉的制备方法为:先利用a-淀粉酶将直链淀粉降解,控制聚合度为100-200,再经2,3-环氧丙基三甲基氯化铵取代反应,控制取代度为0.1-0.5。Further, the preparation method of the modified amylose in the step 1) is as follows: first use α-amylase to degrade the amylose, control the degree of polymerization to 100-200, and then pass 2,3-epoxypropyl tri Methylammonium chloride substitution reaction, the degree of substitution is controlled to be 0.1-0.5.
进一步的,所述步骤2)中聚乙二醇热熔胶的平均分子量为4000。Further, the average molecular weight of the polyethylene glycol hot melt adhesive in the step 2) is 4000.
进一步的,所述步骤3)中打浆时的游离度控制在275-350ml。Further, the freeness during beating in the step 3) is controlled at 275-350ml.
进一步的,所述步骤3)中将纸浆用三层网造纸机抄制成形,经机械大辊径压榨、烘干、超级压光,抄造成原纸层。Further, in the step 3), the paper pulp is formed by using a three-layer wire paper machine, pressed by a large mechanical roller, dried, and super-calendered to form a base paper layer.
针对1-MCP化合物在应用中存在的问题,本发明在1-MCP分子包裹技术的研究基础上,进一步研制出新型的1-MCP保鲜纸,应用于果蔬的贮藏保鲜,其使用方便,保鲜效果好,保鲜效果稳定,环境相容性好,在存储和运输过程都具有良好适用性,更易推广应用。Aiming at the problems existing in the application of 1-MCP compounds, the present invention further develops a new type of 1-MCP fresh-keeping paper on the basis of the research of 1-MCP molecular wrapping technology, which is applied to the storage and fresh-keeping of fruits and vegetables, which is convenient to use and has excellent fresh-keeping effect. Good, stable fresh-keeping effect, good environmental compatibility, good applicability in storage and transportation, and easier to popularize and apply.
本发明的有益效果是:(1)采用了传统造纸的湿法成形和涂布的生产工艺,具有工艺流程简单、易于控制产品质量、生产过程环保等特点,并且所生产可以精确各原料的物料比,有利于控制产品的品质;(2)环丙烯保鲜纸使用更简单、方便,易大规模推广应用;(3)本发明利用少量从潮湿的空气中提取的水,或水果自呼吸释放的水,触发1-MCP的缓慢释放,使保鲜效果更加优越;(4)本发明将允许使用者直接在装运的容器中,而不是在巨大的处理容器、箱或房间中用环丙烯气体对水果或蔬菜进行处理。The beneficial effects of the present invention are: (1) The wet forming and coating production process of traditional papermaking is adopted, which has the characteristics of simple process flow, easy control of product quality, and environmental protection in the production process, and the produced materials can be accurately produced (2) the use of cyclopropylene fresh-keeping paper is simpler and more convenient, and it is easy to be popularized and applied on a large scale; (3) the present invention utilizes a small amount of water extracted from moist air, or the water released by fruit self-breathing water, triggering the slow release of 1-MCP, so that the preservation effect is more superior; (4) the present invention will allow the user to treat the fruit with cyclopropene gas directly in the shipping container, rather than in a huge processing container, box or room. or vegetables for processing.
具体实施方式detailed description
为了使本技术领域的人员更好的理解本发明方案,下面将对发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than Full examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
步骤一:将直链淀粉经a-淀粉酶降解,控制聚合度在100,再经2,3-环氧丙基三甲基氯化铵取代反应,控制取代度0.1,得到改性直链淀粉。Step 1: degrade amylose by a-amylase, control the degree of polymerization at 100, and then undergo substitution reaction with 2,3-epoxypropyltrimethylammonium chloride, control the degree of substitution to 0.1 to obtain modified amylose .
步骤二,1-甲基环丙烯包结物的制备:将1-MCP气体通入步骤一中得到的8%的改性直链淀粉溶液中,调节pH=4及温度5℃,析出包裹1-MCP的淀粉晶体,控制包结物中的1-MCP质量百分比为0.10%。Step 2, preparation of 1-methylcyclopropene inclusion complex: pass 1-MCP gas into the 8% modified amylose solution obtained in step 1, adjust pH=4 and temperature 5°C, and precipitate 1 -Starch crystals of MCP, the mass percentage of 1-MCP in the inclusion complex is controlled to be 0.10%.
步骤三,涂料的配制:称取步骤二中所得到的淀粉晶体100份,并称取吸水剂8份、分散剂5份、缓释剂5份,加入平均分子量为4000的聚乙二醇热熔胶中,经800r/min搅拌分散,放入涂料贮存桶中备用。Step 3, preparation of coating: Weigh 100 parts of starch crystals obtained in step 2, and weigh 8 parts of water-absorbing agent, 5 parts of dispersant, and 5 parts of slow-release agent, add polyethylene glycol with an average molecular weight of 4000, and heat In the melt, stir and disperse at 800r/min, and put it into the paint storage barrel for later use.
步骤四,原纸层的制备:以质量比为5:3的竹浆和阔叶木为主要原料经碎解、混合磨浆、筛选制成纸浆,其中加拿大游离度控制在350ml,用三层网造纸机抄制成形,经机械大辊径压榨、烘干、超级压光,制成定量为120g/m2的原纸层。Step 4, preparation of base paper layer: take bamboo pulp and hardwood with a mass ratio of 5:3 as the main raw materials to make paper pulp through crushing, mixing and refining, and screening, wherein the Canadian freeness is controlled at 350ml, and papermaking is made with a three-layer net It is formed by machine copying, squeezed by a large mechanical roller, dried, and super calendered to make a base paper layer with a weight of 120g/ m2 .
步骤五,涂布:称步骤三所得到的涂料以造纸涂布方式涂覆于步骤四所得的原纸层表面,形成定量为15g/m2保鲜层。Step 5, coating: the coating obtained in step 3 is coated on the surface of the base paper layer obtained in step 4 in a papermaking coating manner, forming a fresh-keeping layer with a weight of 15 g/m 2 .
步骤六,干燥:将步骤五所得到的涂布纸经低温真空干燥,在温度40℃下,干燥时间为2小时,即得成品1-甲基环丙烯保鲜纸(a)。Step 6, drying: the coated paper obtained in step 5 is vacuum-dried at a low temperature at a temperature of 40° C. for 2 hours to obtain the finished 1-methylcyclopropene fresh-keeping paper (a).
实施例2Example 2
步骤一:将直链淀粉经a-淀粉酶降解,控制聚合度在150,再经2,3-环氧丙基三甲基氯化铵取代反应,控制取代度0.3,得到改性直链淀粉。Step 1: degrade amylose by a-amylase, control the degree of polymerization at 150, and then undergo substitution reaction with 2,3-epoxypropyltrimethylammonium chloride, control the degree of substitution to 0.3 to obtain modified amylose .
步骤二,1-甲基环丙烯包结物的制备:将1-MCP气体通入步骤一中得到的10%的改性直链淀粉溶液中,调节pH=4.5及温度10℃,析出包裹1-MCP的淀粉晶体,控制包结物中的1-MCP质量百分比为0.12%。Step 2, preparation of 1-methylcyclopropene inclusion complex: 1-MCP gas is passed into the 10% modified amylose solution obtained in step 1, and the pH is adjusted to 4.5 and the temperature is 10°C, and the encapsulation 1 -MCP starch crystals, the mass percentage of 1-MCP in the inclusion complex is controlled to be 0.12%.
步骤三,涂料的配制:称取步骤二中所得到的淀粉晶体100份,并称取吸水剂10份、分散剂8份、缓释剂8份,加入平均分子量为4000的聚乙二醇热熔胶中,经900r/min搅拌分散,放入涂料贮存桶中备用。Step 3, preparation of coating: Weigh 100 parts of starch crystals obtained in step 2, and weigh 10 parts of water-absorbing agent, 8 parts of dispersant, and 8 parts of slow-release agent, add polyethylene glycol with an average molecular weight of 4000, and heat In the melt glue, stir and disperse at 900r/min, and put it into the paint storage barrel for later use.
步骤四,原纸层的制备:以质量比为8:3的竹浆和阔叶木为主要原料经碎解、混合磨浆、筛选制成纸浆,其中加拿大游离度控制在320ml,用三层网造纸机抄制成形,经机械大辊径压榨、烘干、超级压光,制成定量为130g/m2的原纸层。Step 4, preparation of base paper layer: take bamboo pulp and broad-leaved wood with a mass ratio of 8:3 as the main raw materials to make paper pulp through crushing, mixing and refining, and screening, wherein the Canadian freeness is controlled at 320ml, and papermaking is made with a three-layer net It is formed by machine copying, squeezed by a large mechanical roller, dried, and super calendered to make a base paper layer with a weight of 130g/ m2 .
步骤五,涂布:称步骤三所得到的涂料以造纸涂布方式涂覆于步骤四所得的原纸层表面,形成定量为25g/m2保鲜层。Step 5, coating: the coating obtained in step 3 is coated on the surface of the base paper layer obtained in step 4 by means of papermaking coating, forming a fresh-keeping layer with a weight of 25 g/m 2 .
步骤六,干燥:将步骤五所得到的涂布纸经低温真空干燥,在温度50℃下,干燥时间为3小时,即得成品1-甲基环丙烯保鲜纸(b)。Step 6, drying: vacuum-dry the coated paper obtained in Step 5 at a temperature of 50° C. for 3 hours to obtain the finished 1-methylcyclopropene fresh-keeping paper (b).
实施例3Example 3
步骤一:将直链淀粉经a-淀粉酶降解,控制聚合度在200,再经2,3-环氧丙基三甲基氯化铵取代反应,控制取代度0.5,得到改性直链淀粉。Step 1: degrade amylose by a-amylase, control the degree of polymerization at 200, and then undergo substitution reaction with 2,3-epoxypropyltrimethylammonium chloride, control the degree of substitution to 0.5 to obtain modified amylose .
步骤二,1-甲基环丙烯包结物的制备:将1-MCP气体通入步骤一中得到的12%的改性直链淀粉溶液中,调节pH=5.0及温度10℃,析出包裹1-MCP的淀粉晶体,控制包结物中的1-MCP质量百分比为0.16%。Step 2, preparation of 1-methylcyclopropene inclusion complex: 1-MCP gas is passed into the 12% modified amylose solution obtained in step 1, and the pH is adjusted to 5.0 and the temperature is 10°C, and the encapsulation 1 -Starch crystals of MCP, the mass percentage of 1-MCP in the inclusion complex is controlled to be 0.16%.
步骤三,涂料的配制:称取步骤二中所得到的淀粉晶体100份,并称取吸水剂15份、分散剂10份、缓释剂10份,加入平均分子量为4000的聚乙二醇热熔胶中,经700r/min搅拌分散,放入涂料贮存桶中备用。Step 3, preparation of coating: Weigh 100 parts of starch crystals obtained in step 2, and weigh 15 parts of water-absorbing agent, 10 parts of dispersant, and 10 parts of slow-release agent, add polyethylene glycol with an average molecular weight of 4000, and heat In the melt, stir and disperse at 700r/min, and put it into the paint storage bucket for later use.
步骤四,原纸层的制备:以质量比为9:3的竹浆和阔叶木为主要原料经碎解、混合磨浆、筛选制成纸浆,其中加拿大游离度控制在275ml,用三层网造纸机抄制成形,经机械大辊径压榨、烘干、超级压光,制成定量为150g/m2的原纸层。Step 4, preparation of base paper layer: take bamboo pulp and broad-leaved wood with a mass ratio of 9:3 as the main raw materials to make paper pulp through crushing, mixing and refining, and screening, wherein the Canadian freeness is controlled at 275ml, and papermaking is made with a three-layer net It is formed by machine copying, squeezed by a large mechanical roller, dried, and super calendered to make a base paper layer with a weight of 150g/ m2 .
步骤五,涂布:称步骤三所得到的涂料以造纸涂布方式涂覆于步骤四所得的原纸层表面,形成定量为40g/m2保鲜层。Step 5, coating: the coating obtained in step 3 is coated on the surface of the base paper layer obtained in step 4 in a papermaking coating manner, forming a fresh-keeping layer with a weight of 40 g/m 2 .
步骤六,干燥:将步骤五所得到的涂布纸经低温真空干燥,在温度60℃下,干燥时间为5小时,即得成品1-甲基环丙烯保鲜纸(c)。Step 6, drying: vacuum-dry the coated paper obtained in Step 5 at a temperature of 60° C. for 5 hours to obtain the finished 1-methylcyclopropene fresh-keeping paper (c).
实验得出,以空白组为对照,当1-甲基环丙烯保鲜纸加入到水果或蔬菜的纸箱或容器内,果蔬呼吸产生的水汽和二氧化碳会诱发该保鲜纸涂层向容器内缓慢控制释放1-MCP,而1-MCP是乙烯阻断剂,能抑制果蔬产生乙烯,延缓果蔬成熟,进而延长被包装果蔬的货架期和储存期。而在没有装填果蔬之前,空气中的水分不足以引起1-MCP的释放,该保鲜纸保鲜功能不会被启动。Experiments show that, taking the blank group as a control, when 1-methylcyclopropene fresh-keeping paper is added to fruit or vegetable cartons or containers, the water vapor and carbon dioxide produced by the respiration of fruits and vegetables will induce the slow-controlled release of the fresh-keeping paper coating into the container. 1-MCP, and 1-MCP is an ethylene blocker, which can inhibit the production of ethylene in fruits and vegetables, delay the ripening of fruits and vegetables, and prolong the shelf life and storage period of packaged fruits and vegetables. Before the fruits and vegetables are loaded, the moisture in the air is not enough to cause the release of 1-MCP, and the fresh-keeping function of the fresh-keeping paper will not be activated.
检测本发明实施例1、实施例2和实施例3所得的1-甲基环丙烯保鲜纸内置处理水果的保鲜作用。Detect the fresh-keeping effect of the 1-methylcyclopropene fresh-keeping paper built-in processed fruit obtained in Example 1, Example 2 and Example 3 of the present invention.
将当天采回八成熟的奉化水蜜桃放入纸箱,常温下7天根据水果色泽、硬度、失重等商品率的评价指标评价保鲜效果,具体如表1所示。Eight mature Fenghua peaches harvested on the same day were put into cartons, and the preservation effect was evaluated according to the evaluation indicators of fruit color, hardness, weight loss and other commodity rates at room temperature for 7 days, as shown in Table 1.
表1Table 1
结果表明:用本发明实施例1、实施例2和实施例3的保鲜纸内置处理的奉化水蜜桃的商品率分别为80%、85%和92%。空白组的奉化水蜜桃的可食率仅为50%。试验结果表明本发明的1-甲基环丙烯保鲜纸对水果有很好的保鲜作用。The results show that the commodity rates of Fenghua peaches treated with the fresh-keeping papers of Example 1, Example 2 and Example 3 of the present invention are 80%, 85% and 92% respectively. The edible rate of Fenghua peaches in the blank group was only 50%. The test results show that the 1-methylcyclopropene fresh-keeping paper of the present invention has a good fresh-keeping effect on fruits.
上述具体实施方式用来解释说明本发明,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明作出的任何修改和改变,都落入本发明的保护范围。The above specific embodiments are used to explain the present invention, rather than to limit the present invention. Within the spirit of the present invention and the protection scope of the claims, any modification and change made to the present invention will fall into the protection scope of the present invention.
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