CN106278359B - 一种高强度保温石材板及其制备方法 - Google Patents

一种高强度保温石材板及其制备方法 Download PDF

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CN106278359B
CN106278359B CN201610658619.0A CN201610658619A CN106278359B CN 106278359 B CN106278359 B CN 106278359B CN 201610658619 A CN201610658619 A CN 201610658619A CN 106278359 B CN106278359 B CN 106278359B
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罗笛峰
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Guangzhou Miga New Materials Technology Co ltd
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Abstract

本发明涉及建筑材料技术领域，具体公开了一种高强度保温石材板及其制备方法。所述的高强度保温石材板的密度在1.2g/cm3以下，所述的高强度保温石材板背面还复合一层保温板；每立方厘米高强度保温石材板中含有2000个以上的孔，所述的孔为独立孔。所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料40%~60%；高岭土35%~45%、发泡剂0.5~2.0%、矿砂3%~8%、釉料5%～10%。所述的高强度保温石材板，由于其含有独立孔，因此具有非常好的保温性能；此外，所述的高强度保温石材板质量轻，密度小，强度高，具有良好的保温隔热功能，废料回收比例超过40%，属绿色环保产品；所述的石材板表面质感更接近天然石材，物理化学性能稳定，不易风化，能牢固的贴在外墙上。

Description

一种高强度保温石材板及其制备方法
技术领域
本发明涉及建筑材料技术领域，具体涉及一种高强度保温石材板及其制备方法。
背景技术
石材板作为一种高档建筑装饰材料广泛应用于室内外装饰设计、幕墙装饰和公共设施建设。目前市场上常见的石材板主要分为天然石材板和人造石材板。天然石材板按物理化学特性品质主要分为大理石、花岗岩、砂岩三类。人造石材板按材质可分为水泥型人造石材、聚酯型人造石材、复合型人造石材、烧结型人造石材。
但目前人造石材板普遍存在产品强度不高，化学性能稳定性差，易风化，质量重，用于外墙装饰时贴不牢等缺陷。
发明内容
本发明所要解决的技术问题是，为了克服现有保温石材板保温效果差，质量重，强度不高的缺陷，提供一种高强度保温石材板。所述的石材板保温性能好，质量轻，密度小，强度高，化学性能稳定，不易风化，能牢固的贴在外墙上。
本发明所要解决的上述技术问题，通过以下技术方案予以实现：
本发明提供一种高强度保温石材板，所述的高强度保温石材板的密度在1.0g/cm3以下；所述的高强度保温石材板背面还复合一层保温板。
优选地，所述的保温板包括但不限于XPS挤塑板、EPS发泡板、真金板、发泡水泥板、纤维增强复合保温板、泡沫玻璃保温板。
进一步优选地，所述的高强度保温石材板的密度为0.5~1.0g/cm3。
优选地，所述的高强度保温石材板为多孔石材板，每立方厘米高强度保温石材板中含有3000个以上的孔，所述的孔为独立孔。
进一步优选地，所述的高强度保温石材板为多孔石材板，每立方厘米高强度保温石材板中含有5000~50000个孔，所述的孔为独立孔。
优选地，所述的高强度保温石材板由包含如下成分的原材料制成：瓷砖废料、高岭土、发泡剂、矿砂、釉料。
优选地，所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料40%~60%；高岭土 35%~45%、发泡剂 0.5~2.0%、矿砂 3%~8%、釉料 5%～10%。
进一步优选地，所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料 45%~60%；高岭土 40%~45%、发泡剂 1.0~2.0%、矿砂 5%~8%、釉料 5%～8%。
最优选地，所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料 45%；高岭土 42%、发泡剂 1.5%、矿砂 6.5%、釉料 5%。
优选地，所述的发泡剂由碳酸氢钠、碳化硅和正戊烷组成，其中碳酸氢钠、碳化硅和正戊烷的重量比为4:4:2。
上述高强度保温石材板的制备方法，包含如下步骤：
（1）将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 300~500℃烧结5~8分钟，500~800℃烧结8~10分钟，1300~1500℃烧结30~70分钟；得熟坯；
（4）将熟坯冷却至400~500℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为500~900℃，烧结时间为30~50分钟。
优选地，步骤（3）所述的烧结条件为： 450℃烧结8分钟，750℃烧结10分钟，1400℃烧结62分钟；步骤（5）中将矿砂按不同颜色、纹理喷于淋过釉料的熟坯上；步骤（6）所述的烧结条件为：800℃烧结35分钟。
有益效果：（1）本发明提供了一种全新的高强度保温石材板及其制备方法；（2）通过本发明制备得到的高强度保温石材板是多孔性的，所述的孔均为独立的孔，不传热，因此具有非常好的保温性能；（3）所述的高强度保温石材板质量轻，密度小，强度高，化学性能稳定，不易风化，能牢固的贴在外墙上。
具体实施方式
以下结合具体实施例来进一步解释本发明，但实施例对本发明不做任何形式的限定。
实施例1 一种高强度保温石材板
所述的高强度保温石材板的密度为0.6g/cm3，每立方厘米高强度保温石材板中含有15000个孔，所述的孔均为独立孔。具体通过如下方法制备得到：
（1）原料组成：瓷砖废料 45%；高岭土 42%、发泡剂（所述的发泡剂由如下重量比的成分组成，碳酸氢钠：碳化硅：正戊烷=4:4:2） 1.5%、矿砂 6.5%、釉料 5%；将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 450℃烧结8分钟，750℃烧结10分钟，1400℃烧结62分钟；得熟坯；
（4）将熟坯冷却至450℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为800℃，烧结时间为35分钟。
（7）在步骤（6）制备得到的石材板的背面复合一层XPS挤塑板。
本实施例所述的高强度保温石材板质量轻，密度小且强度高，化学性能稳定，不易风化，能牢固的贴在外墙上。又由于所述的高强度保温石材板含有独立的孔，不传热，此外，还复合了一层XPS挤塑板，因此具有非常好的保温性能。参照国标(GB/T3810.4-2006) 陶瓷砖试验方法测得其破坏强度大于2000N。
实施例2 一种高强度保温石材板
所述的高强度保温石材板的密度为0.8g/cm3，每立方厘米高强度保温石材板中含有10000个孔，所述的孔均为独立孔。具体通过如下方法制备得到：
（1）原料组成：瓷砖废料 53%；高岭土 43%、发泡剂（所述的发泡剂由如下重量比的成分组成，碳酸氢钠：碳化硅：正戊烷=4:4:2） 1.2%、矿砂 5.8%、釉料 7%，将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 450℃烧结8分钟，750℃烧结10分钟，1400℃烧结62分钟；得熟坯；
（4）将熟坯冷却至450℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为800℃，烧结时间为35分钟。
（7）在步骤（6）制备得到的石材板的背面复合一层XPS挤塑板。
本实施例所述的高强度保温石材板质量轻，密度小且强度高，化学性能稳定，不易风化，能牢固的贴在外墙上。又由于所述的高强度保温石材板含有独立的孔，不传热，此外，还复合了一层XPS挤塑板，因此具有非常好的保温性能。参照国标(GB/T3810.4-2006) 陶瓷砖试验方法测得其破坏强度大于2000N。
实施例3 一种轻质多孔的高强度保温石材板
所述的高强度保温石材板的密度为1.2g/cm3，每立方厘米高强度保温石材板中含有6000个孔，所述的孔均为独立孔。具体通过如下方法制备得到：
（1）原料组成：瓷砖废料 55%；高岭土 42%、发泡剂（所述的发泡剂由如下重量比的成分组成，碳酸氢钠：碳化硅：正戊烷=4:4:2） 0.8%、矿砂 4.2%、釉料 8%，将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 450℃烧结8分钟，750℃烧结10分钟，1400℃烧结62分钟；得熟坯；
（4）将熟坯冷却至450℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为800℃，烧结时间为35分钟。
（7）在步骤（6）制备得到的石材板的背面复合一层XPS挤塑板。
本实施例所述的高强度保温石材板质量轻，密度小且强度高，化学性能稳定，不易风化，能牢固的贴在外墙上。又由于所述的高强度保温石材板含有独立的孔，不传热，此外，还复合了一层XPS挤塑板，因此具有非常好的保温性能。参照国标(GB/T3810.4-2006) 陶瓷砖试验方法测得其破坏强度大于2000N。

Claims (10)

1.一种高强度保温石材板，其特征在于，所述的高强度保温石材板的密度在1.2g/cm3以下；所述的高强度保温石材板背面还复合一层保温板；
所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料 40%~60%；高岭土 35%~45%、发泡剂 0.5~ 2.0%、矿砂 3%~8%、釉料 5%～10%；所有原料组分的重量百分比之和为100%；
所述的高强度保温石材板由包含如下步骤的方法制备得到：
（1）将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 300~500℃烧结5~8分钟，500~800℃烧结8~10分钟，1300~1500℃烧结30~70分钟；得熟坯；
（4）将熟坯冷却至400~500℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为500~900℃，烧结时间为30~50分钟。
2.根据权利要求1所述的高强度保温石材板，其特征在于，所述的保温板包括但不限于XPS挤塑板、EPS发泡板、真金板、发泡水泥板、纤维增强复合保温板、泡沫玻璃保温板。
3.根据权利要求1所述的高强度保温石材板，其特征在于，所述的高强度保温石材板的密度为0.5~1.2g/cm3。
4.根据权利要求1所述的高强度保温石材板，其特征在于，所述的高强度保温石材板为多孔石材板，每立方厘米高强度保温石材板中含有2000个以上的孔，所述的孔为独立孔。
5.根据权利要求1所述的高强度保温石材板，其特征在于，所述的高强度保温石材板为多孔石材板，每立方厘米高强度保温石材板中含有5000~50000个孔，所述的孔为独立孔。
6.根据权利要求1所述的高强度保温石材板，其特征在于，所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料 45%~60%；高岭土 40%~45%、发泡剂 1.0~2.0%、矿砂 5%~8%、釉料 5%～8%；所有原料组分的重量百分比之和为100%。
7.根据权利要求1所述的高强度保温石材板，其特征在于，所述的高强度保温石材板由包含如下重量百分比的原料制成：瓷砖废料 45%；高岭土 42%、发泡剂 1.5%、矿砂 6.5%、釉料 5%。
8.根据权利要求1所述的高强度保温石材板，其特征在于，所述的发泡剂由碳酸氢钠、碳化硅和正戊烷组成，其中碳酸氢钠、碳化硅和正戊烷的重量比为4:4:2。
9.权利要求1~8任一项所述的高强度保温石材板的制备方法，其特征在于，包含如下步骤：
（1）将瓷砖废料、高岭土、发泡剂混合均匀，放入球磨机进行球磨；
（2）将经过球磨后的原料放入陶瓷压机中干压成型，得高强度保温石材板生坯；
（3）将高强度保温石材板生坯放入陶瓷烧结炉进行烧结，烧结条件为： 300~500℃烧结5~8分钟，500~800℃烧结8~10分钟，1300~1500℃烧结30~70分钟；得熟坯；
（4）将熟坯冷却至400~500℃，将釉料均匀布量在熟坯上；
（5）将矿砂喷于淋过釉料的熟坯上；
（6）将喷过矿砂的熟坯再一次进行烧结，烧结温度为500~900℃，烧结时间为30~50分钟。
10.根据权利要求9所述的制备方法，其特征在于，步骤（3）所述的烧结条件为： 450℃烧结8分钟，750℃烧结10分钟，1400℃烧结62分钟；步骤（5）中将矿砂按不同颜色、纹理喷于淋过釉料的熟坯上；步骤（6）所述的烧结条件为：800℃烧结35分钟。
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CN201695600U (zh) * 2010-04-02 2011-01-05 山东巴夫利化学建材有限公司 保温装饰一体化墙板
CN104060736A (zh) * 2014-07-10 2014-09-24 上海江蓝实业有限公司 一种建筑墙体保温复合板与天然石板的组合安装结构
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