CN106272929A - A kind of caisson automatic spray curing system - Google Patents
A kind of caisson automatic spray curing system Download PDFInfo
- Publication number
- CN106272929A CN106272929A CN201610846292.XA CN201610846292A CN106272929A CN 106272929 A CN106272929 A CN 106272929A CN 201610846292 A CN201610846292 A CN 201610846292A CN 106272929 A CN106272929 A CN 106272929A
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- China
- Prior art keywords
- unit
- water
- caisson
- pipe
- curing system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
Abstract
The open a kind of caisson automatic spray curing system of the present invention, belong to apparatus for concrete member curing field, pipe unit and spray unit is propped up including water main unit, control unit, water supply, described water main unit is connected on water source, described water main unit is connected with a pipe unit that supplies water, and it being provided with control unit between water main unit and water supply pipe unit, control unit is connected with power supply, and described water supply is propped up pipe unit and is connected with spray unit.The caisson automatic spray curing system that the present invention provides, can successfully solve under the objective condition such as different temperature, different humidity, different maintenance height, different hydraulic pressure, the maintenance quality problem of caisson concrete, ensure that uniformity, the seriality sprinkled water on caisson surface, make caisson concrete surface be in a kind of stable dampness;Meanwhile, common watering maintenance at least needs class Three personnel to work by turns for 24 hours, per tour at least two people, and this automatic spray curing system per tour only needs a people it is enough, saves manpower financial capacity.
Description
Technical field
The present invention relates to a kind of curing system, particularly to a kind of caisson automatic spray curing system, belong to concrete structure
Part care field.
Background technology
Traditional caisson concrete curing, mostly uses the mode of artificial maintenance of sprinkling water.This maintenance method is not only wasted
Water resource, and affected the biggest by anthropic factor and working condition.Under different working conditions, it is difficult to ensure concrete surface
It is in a kind of stable moisture state, and owing to the individuality of caisson is bigger, it is difficult to carry out covering curing, concrete curing effect
An always difficult problem for puzzlement construction.
Summary of the invention
The problem existed for above-mentioned prior art, the present invention provides a kind of caisson automatic spray curing system, it is possible to protect
The uniformity of card caisson surface watering, seriality, make caisson concrete surface be in a kind of stable dampness.
To achieve these goals, a kind of caisson automatic spray curing system that the present invention uses, including water main list
Pipe unit and spray unit are propped up in unit, control unit, water supply, and described water main unit is connected on water source, described water main
Unit is connected with the pipe unit of supplying water, and water main unit and supply water and be provided with control unit between a pipe unit, control unit and
Power supply connects, and described water supply is propped up pipe unit and is connected with spray unit;
Described water main unit includes main-supply, and described main-supply uses coating steel pipe, and coating steel pipe one end is with prefabricated
Pedestal heck well connects, and the other end is connected on water supply pipe unit;
Described control unit is arranged in water main unit on the coating steel pipe being connected with a pipe unit that supplies water, and described control is single
Unit includes that electromagnetic valve, the time relay, the described time relay have two groups, the time relay pass through transformer pressure-reducing, two groups
The time relay staggers work, realizes timing changing the duty of control circuit;
The main pipeline that pipe unit includes being arranged on tower ladder is propped up in described water supply, and described main pipeline is provided with multicomponent hydrophone, each point
Hydrophone is provided with four apopores, every apopore is connected to delivery hose, is provided with outlet valve between described apopore and delivery hose
Door, described delivery hose is connected with the spray unit being arranged horizontally in caisson exterior wall top, and described spray unit uses shower,
Described delivery hose is connected to the middle part of shower.
As improvement, the coating steel pipe in described water main unit being connected to water pump, described water pump is arranged on pipe valve well
Side.
As improvement, the coating steel pipe in described water main unit uses two cun of steel pipes.
As improvement, the described time relay is arranged in standard electric brake.
As improvement, in described water knockout drum, apopore is provided with snap joint, and delivery hose is arranged on described snap joint
On.
As improvement, described shower uses internal diameter to be the coating steel pipe of 25mm, and the side of shower arranges row's spray
Hole, aperture is 1.5mm, and pitch of holes is 30mm, and each exterior wall sets a shower.
As improvement, the shower on caisson is arranged in pillar channel-section steel.
As improvement, the coating steel pipe in described water main unit is connected with main pipeline by connecting tube, described connection
Pipe is provided with manual pipe valve.
The automatic spray curing system that the present invention uses, this structure has the following advantages and effect:
1) efficiency is high: artificial watering maintenance one face wall needs not stop mobile water pipe, the longest, and automatic spray curing system is from beating
Switch to close and only need a few minutes even tens seconds.
2) effective: the research and development application of caisson automatic spray curing system, successfully solve in different temperature, DIFFERENT WET
Under the objective condition such as degree, different maintenance height, different hydraulic pressure, the problem of caisson concrete curing quality, it is possible to ensure caisson table
The uniformity of face watering, seriality, make caisson concrete surface be in a kind of stable dampness.
3) saving water resource: by time controlled system, under the conditions of different maintenance height, different temperature, different humidity,
Control the watering time and watering be spaced, make concrete while having obtained effective maintenance, maximum fresh-water-saving resource.
4) economic benefit: the technique using automatic spray maintenance, by automatic control system, eliminates the people of operating process
For factor, the assurance ability of concrete curing is greatly improved, randomness is changed into necessity, it is achieved that precasting yard
The standardized management of caisson concrete curing.Due to the adjustment of curing requirements, watering under different operating modes and different natural conditions
Time and interval time have obtained effective control, it is to avoid field internal water accumulation, have saved substantial amounts of water resource.Simultaneously as use
Automatic control system, the labor intensity of maintenance personnel is substantially reduced, recruitment quantity is also greatly decreased.Thus, have significantly
Economic benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the partial enlarged drawing in the present invention at A;
Fig. 3 is time relay circuit figure in the present invention;
In figure: 1, transformator, 2, timing means, 3, electromagnetic valve, 4, manual pipe valve, 5, tower ladder, 6, main pipeline, 7, caisson body, 8,
Delivery hose, 9, water knockout drum, 91, flowing water Valve, 92, snap joint.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention of greater clarity, below by accompanying drawing and embodiment, right
The present invention is further elaborated.However, it should be understood that specific embodiment described herein is only in order to explain this
Bright, it is not limited to the scope of the present invention.
Unless otherwise defined, all of technical term used herein and scientific terminology are led with the technology belonging to the present invention
The implication that the technical staff in territory is generally understood that is identical, and the term used the most in the description of the invention is intended merely to retouch
State the purpose of specific embodiment, it is not intended that in limiting the present invention.
As shown in Figure 1 and Figure 2, a kind of caisson automatic spray curing system, including water main unit, control unit, water supply
Propping up pipe unit and spray unit, described water main unit is connected on water source, described water main unit and water supply arm list
Unit connects, and is provided with control unit between water main unit and water supply pipe unit, and control unit is connected with power supply, described water supply
Prop up pipe unit to be connected with spray unit;
Described water main unit includes main-supply, and described main-supply uses coating steel pipe, and coating steel pipe one end is with prefabricated
Pedestal heck well connects, and the other end is connected on water supply pipe unit;
Described control unit is arranged in water main unit on the coating steel pipe being connected with a pipe unit that supplies water, and described control is single
Unit includes that electromagnetic valve 3, the time relay, the described time relay have two groups, the time relay pass through transformator 1 blood pressure lowering, two
The group time relay staggers work, the time relay is additionally provided with timing means 2, coordinates transformator 1 blood pressure lowering by timing means 2
Realizing timing with the duty of change control circuit, the circuit diagram of the concrete time relay is as shown in Figure 3;
The main pipeline 6 that pipe unit includes being arranged on tower ladder 5 is propped up in described water supply, and described main pipeline 6 is provided with multicomponent hydrophone 9,
Each water knockout drum 9 is provided with four apopores, every apopore is connected to delivery hose 8, is provided with between described apopore and delivery hose 8
Flowing water Valve 91, described delivery hose 8 is connected with the spray unit being arranged horizontally in caisson exterior wall top, and described spray unit is adopted
With shower, described delivery hose 8 is connected to the middle part of shower.Delivery hose 8 docks mutually at the middle part of shower, to avoid
Connect from steel pipe one end, cause the problem that shower other end flow is little.
The operation principle of native system is at the outer coping in caisson body 7 four sides, arranges the maintenance shower of horizontal direction, supports
Protecting water to be sprayed at caisson end face by the aperture on shower, then current trickle the most naturally, reach uniform maintenance
Effect;Further through control unit, control water supply time and interval time, water flow and natural evaporation amount are formed a kind of the most flat
Weighing apparatus, it is ensured that caisson body 7 surface is sufficiently humidified so as to, and on platform, do not form hydrops.Thus, ensureing that caisson surface is constantly in good
Under good curing condition premise, maximum fresh-water-saving resource.
As the improvement of embodiment, the coating steel pipe in described water main unit being connected to water pump, described water pump is arranged
In pipe valve well side, to ensure that each pedestal water source possesses enough water pressures.
As the improvement of embodiment, the coating steel pipe in described water main unit uses two cun of steel pipes, and cost of material is low.
It addition, in order to ensure power supply for construction safety, meet on-the-spot civilized construction requirement, the time relay is arranged on standard electric
In lock.Owing to the discharge area of electromagnetic valve 3 is less than the pipeline section area with diameter, reduce for solving single electromagnetic valve water amount
Problem, special use dual-coil electromagnetic valve water supply form, it is ensured that the output of pipeline.
As improvement, water main unit is arranged on existing, tower ladder 5 between two pedestals, at each tower
Two vertical main pipeline 6(coating steel pipes are arranged in ladder 5 both sides), respectively both sides caisson provides maintenance water, and according to precasting yard
Common template height (standard fragmentation height 3.8m, end section < 3m), every section arranges a component hydrophone 9.For ensureing four walls of caisson
The discharge in face is identical, and each group separates again four apopores, and four apopores are respectively controlled by a flowing water Valve 91 respectively, with
Be easy to manually valve to control discharge, it is ensured that the uniformity supplied water in caisson four sides, and hands can be passed through when hydraulic pressure is less
Movable valve carries out two sides interval maintenance to caisson.Valve nose is provided with snap joint 92, convenient soft with the water outlet on operating platform
Pipe 8 is attached.
As the improvement of embodiment, described shower uses internal diameter to be the coating steel pipe of 25mm, and the side of shower is arranged
One row's spray apertures, aperture is 1.5mm, and pitch of holes is 30mm, and each exterior wall sets a shower.The aperture sum of spray apertures
Amount, according to area of section and the pressure of supply water of feed pipe, and the spraying range of each hole for water spraying determines, it is ensured that whole metope
Moistening.
As the improvement of embodiment, for preventing mould oil and cement from blocking the spray apertures on shower, use at caisson
On operation operation platform, pillar channel-section steel is installed, and the shower on caisson is arranged in pillar channel-section steel.
As the improvement of embodiment, the coating steel pipe in described water main unit is connected with main pipeline 6 by connecting tube,
Described connecting tube is provided with manual pipe valve 4.
The caisson automatic spray curing system that the present invention provides, it is possible to successfully solve in different temperature, different humidity, no
With under the objective condition such as maintenance height, different hydraulic pressure, the problem of caisson concrete curing quality, it is possible to ensure the watering of caisson surface
Uniformity, seriality, make caisson concrete surface be in a kind of stable dampness.Meanwhile, common watering maintenance is at least
Class Three personnel are needed to work by turns for 24 hours, per tour at least two people, and this automatic spray curing system per tour only needs a people, and it is enough,
Save manpower financial capacity.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any amendment, equivalent or the improvement etc. made within god and principle, should be included within the scope of the present invention.
Claims (8)
1. a caisson automatic spray curing system, it is characterised in that include water main unit, control unit, water supply arm
Unit and spray unit, described water main unit is connected on water source, and described water main unit connects with a pipe unit that supplies water
Connecing, and be provided with control unit between water main unit and water supply pipe unit, control unit is connected with power supply, described water supply arm
Unit is connected with spray unit;
Described water main unit includes main-supply, and described main-supply uses coating steel pipe, and coating steel pipe one end is with prefabricated
Pedestal heck well connects, and the other end is connected on water supply pipe unit;
Described control unit is arranged in water main unit on the coating steel pipe being connected with a pipe unit that supplies water, and described control is single
Unit includes that electromagnetic valve, the time relay, the described time relay have two groups, the time relay pass through transformer pressure-reducing, two groups
The time relay staggers work, realizes timing changing the duty of control circuit;
The main pipeline that pipe unit includes being arranged on tower ladder is propped up in described water supply, and described main pipeline is provided with multicomponent hydrophone, each point
Hydrophone is provided with four apopores, every apopore is connected to delivery hose, is provided with outlet valve between described apopore and delivery hose
Door, described delivery hose is connected with the spray unit being arranged horizontally in caisson exterior wall top, and described spray unit uses shower,
Described delivery hose is connected to the middle part of shower.
A kind of caisson automatic spray curing system the most according to claim 1, it is characterised in that described water main unit
In coating steel pipe on be connected to water pump, described water pump is arranged on pipe valve well side.
A kind of caisson automatic spray curing system the most according to claim 1 and 2, it is characterised in that described water main
Coating steel pipe in unit uses two cun of steel pipes.
A kind of caisson automatic spray curing system the most according to claim 1, it is characterised in that the described time relay is pacified
It is contained in standard electric brake.
A kind of caisson automatic spray curing system the most according to claim 1, it is characterised in that water outlet in described water knockout drum
Hole is provided with snap joint, and delivery hose is arranged in described snap joint.
A kind of caisson automatic spray curing system the most according to claim 1, it is characterised in that in described shower uses
Footpath is the coating steel pipe of 25mm, and the side of shower arranges row's spray apertures, and aperture is 1.5mm, and pitch of holes is 30mm, every one side
A shower is set on exterior wall.
A kind of caisson automatic spray curing system the most according to claim 6, it is characterised in that the shower peace on caisson
It is contained in pillar channel-section steel.
A kind of caisson automatic spray curing system the most according to claim 1, it is characterised in that described water main unit
In coating steel pipe be connected with main pipeline by connecting tube, described connecting tube is provided with manual pipe valve.
Priority Applications (1)
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CN201610846292.XA CN106272929A (en) | 2016-09-26 | 2016-09-26 | A kind of caisson automatic spray curing system |
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CN201610846292.XA CN106272929A (en) | 2016-09-26 | 2016-09-26 | A kind of caisson automatic spray curing system |
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CN106272929A true CN106272929A (en) | 2017-01-04 |
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CN201610846292.XA Pending CN106272929A (en) | 2016-09-26 | 2016-09-26 | A kind of caisson automatic spray curing system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115107152A (en) * | 2022-06-07 | 2022-09-27 | 中交一航局第五工程有限公司 | Green intelligent maintenance method suitable for prefabricating high and large caissons |
Citations (6)
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US4224274A (en) * | 1978-06-19 | 1980-09-23 | Ozawa Concrete Industry Co., Ltd. | Method for manufacture of concrete products |
JPH10266157A (en) * | 1997-03-26 | 1998-10-06 | Mitsubishi Heavy Ind Ltd | Manufacture and manufacturing facility of steel concrete hybrid structure |
CN103132542A (en) * | 2011-11-30 | 2013-06-05 | 昆明普尔顿管业有限公司 | Valve well |
CN204059462U (en) * | 2014-08-26 | 2014-12-31 | 中国建筑第八工程局有限公司 | Water source water intake system |
CN104264995A (en) * | 2014-10-20 | 2015-01-07 | 青岛一建集团有限公司 | Automatic spraying conservation system for high-rise building shear wall structure |
CN206066676U (en) * | 2016-09-26 | 2017-04-05 | 中交第一航务工程局有限公司 | Caisson automatic spray curing system |
-
2016
- 2016-09-26 CN CN201610846292.XA patent/CN106272929A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4224274A (en) * | 1978-06-19 | 1980-09-23 | Ozawa Concrete Industry Co., Ltd. | Method for manufacture of concrete products |
JPH10266157A (en) * | 1997-03-26 | 1998-10-06 | Mitsubishi Heavy Ind Ltd | Manufacture and manufacturing facility of steel concrete hybrid structure |
CN103132542A (en) * | 2011-11-30 | 2013-06-05 | 昆明普尔顿管业有限公司 | Valve well |
CN204059462U (en) * | 2014-08-26 | 2014-12-31 | 中国建筑第八工程局有限公司 | Water source water intake system |
CN104264995A (en) * | 2014-10-20 | 2015-01-07 | 青岛一建集团有限公司 | Automatic spraying conservation system for high-rise building shear wall structure |
CN206066676U (en) * | 2016-09-26 | 2017-04-05 | 中交第一航务工程局有限公司 | Caisson automatic spray curing system |
Non-Patent Citations (1)
Title |
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李长明,谭斌: "沉箱自动喷淋养护技术的开发与应用", 《交通节能与环保》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115107152A (en) * | 2022-06-07 | 2022-09-27 | 中交一航局第五工程有限公司 | Green intelligent maintenance method suitable for prefabricating high and large caissons |
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