CN106271124A - 一种改进型激光切割机尾气处理装置 - Google Patents

一种改进型激光切割机尾气处理装置 Download PDF

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CN106271124A
CN106271124A CN201610706808.0A CN201610706808A CN106271124A CN 106271124 A CN106271124 A CN 106271124A CN 201610706808 A CN201610706808 A CN 201610706808A CN 106271124 A CN106271124 A CN 106271124A
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徐勤凤
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Zhongke Innovation And Development Beijing Technology Co ltd
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Priority to CN201711151046.3A priority patent/CN107744718A/zh
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Abstract

本发明公开了一种改进型激光切割机尾气处理装置，包括机体；机体顶面的一侧设有活动盖；机体顶面在活动盖一侧靠近正面的位置设有排气按钮；机体的后侧设置有后侧板；后侧板表面靠近底面的位置连接有抽气管；抽气管的另一端与抽风机相连接；抽风机圆弧侧面底部设有安装座；安装座底面与地面相接触；抽风机的输出端面中央位置连接有输气管；输气管的另一端与水洗箱侧面下部相连接；输气管的中央位置设有除油罐；水洗箱顶面靠近正面的连接有排气管a；排气管a的另一端连接有弯头；弯头的另一接头与排气管b相连接；本发明能够对激光切割塑料板的废气进行处理，占用空间小，价格低廉。

Description

一种改进型激光切割机尾气处理装置
技术领域
本发明涉及特种加工设备技术领域，具体为一种改进型激光切割机尾气处理装置。
背景技术
激光切割是将从激光器发射出的激光，经光路系统，聚焦成高功率密度的激光束。激光束照射到工件表面，使工件达到熔点或沸点，同时与光束同轴的高压气体将熔化或气化金属吹走。随着光束与工件相对位置的移动，最终使材料形成切缝，从而达到切割的目的；激光切割加工是用不可见的光束代替了传统的机械刀，具有精度高，切割快速，不局限于切割图案限制，自动排版节省材料，切口平滑，加工成本低等特点，将逐渐改进或取代于传统的金属切割工艺设备；但是在使用激光切割时，尤其在切割塑料板时，其产生的尾气十分严重，而成套的废气处理设备体积庞大价格昂贵，不适合一些教学示范机构的使用，尤其是汽化切割的机构，所以需要一种新的切割尾气处理设备。
发明内容
本发明的目的在于提供一种改进型激光切割机尾气处理装置，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种改进型激光切割机尾气处理装置，包括机体；所述的机体顶面的一侧设有活动盖；所述的活动盖正面的中央位置安装有把手；所述的机体内侧上部安装有激光切割头；所述的机体顶面在活动盖一侧靠近正面的位置设有排气按钮；所述的机体的后侧设置有后侧板；所述的后侧板表面靠近底面的位置连接有抽气管；所述的抽气管的另一端与抽风机相连接；所述的抽风机圆弧侧面底部设有安装座；所述的安装座底面与地面相接触；所述的抽风机的输出端面中央位置连接有输气管；所述的输气管的另一端与水洗箱侧面下部相连接；所述的输气管的中央位置设有除油罐；所述的水洗箱顶面靠近正面的连接有排气管a；所述的排气管a的另一端连接有弯头；所述的弯头的另一接头与排气管b相连接。
优选的，所述的水洗箱的顶面靠近背面的位置设有注水口；所述的水洗箱与排气管a相连接的位置设有密封连接头；所述的密封连接头的底面与水洗箱顶面相接触。
优选的，所述的排气管a底部安装有HEAP处理箱；所述的HEAP处理箱内部为网状结构；所述的HEAP处理箱上侧设有硫化物吸收箱；所述的排气管a穿过硫化物吸收箱。
优选的，所述的硫化物吸收箱的上侧设有氯化物吸收箱；所述的氯化物吸收箱、硫化物吸收箱、HEAP处理箱的中心处于同一条直线上。
优选的，所述的密封连接头的一侧设有小型气压机；所述的小型气压机的底面与水洗箱顶面相连接；所述的小型气压机的顶面中央位置连接有连接管；所述的连接管的另一端与HEAP处理箱一侧面相连接。
优选的，所述的排气管与机体内部下侧相同排气管的一端设置在激光切割头的下侧；所述的排气按钮与抽风机、小型气压机相关联。
优选的，所述的氯化物吸收箱的上侧设有除味箱；所述的除味箱内部装有活性炭；所述的除味箱套在排气管a的圆弧侧面；所述的排气管a处于竖直状态；所述的排气管a与排气管b的直径相同。
与现有技术相比，本发明的有益效果是：本发明采用管道式连接结构，整个废气处理装置的工作部分主要设置在排气管a上，占用空间体积小；采用抽风机与小型气压机相配合的工作方式，在装置进行激光切割塑料板时，关闭活动盖，使激光切割头处于相对封闭的状态，按排气按钮，然后再开始切割工作，抽风机与小型气压机开始工作，抽气管将装置内部的废气抽出，直接动力由抽风机提供，抽风机将废气经输气管排入除油罐中，除油罐内部装有铁屑与脱脂棉，能够将废气中的油脂性成分吸收，除油后的废气进入水洗箱，进行水洗，除去溶于水和与水反应的气体分子；之后废气进入HEAP处理箱，HEAP处理箱将还没有除去的颗粒性物质除去，由于其不易透气，所以小型气压机为其提供辅助动力，颗粒净化后的废气经过硫化物吸收箱、氯化物吸收箱进行脱硫、脱氯处理，最后废气经过除味箱除味，除去废气中的一些异味的气体分子，由至此废气处理结束，能够将一大部分的废气的有害成分除去，简单有效，适用于一些小型的教学示范基地。
附图说明
图1为本发明背面斜视图；
图2为本发明正面斜视图。
图中：1、机体；2、活动盖；3、激光切割头；4、抽风机；5、弯头；6、后侧板；7、把手；8、安装座；9、除油罐；10、水洗箱；11、注水口；12、小型气压机；13、密封连接头；14、HEAP处理箱；15、硫化物吸收箱；16、氯化物吸收箱；17、除味箱；18、排气管a；19、排气管b；20、排气按钮；21、抽气管；22、输气管；23、连接管。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，本发明提供一种技术方案：包括机体1；所述的机体1顶面的一侧设有活动盖2；所述的活动盖2正面的中央位置安装有把手7；所述的机体1内侧上部安装有激光切割头3；所述的机体1顶面在活动盖2一侧靠近正面的位置设有排气按钮20；所述的机体1的后侧设置有后侧板6；所述的后侧板6表面靠近底面的位置连接有抽气管21；所述的抽气管21的另一端与抽风机4相连接；所述的抽风机4圆弧侧面底部设有安装座8；所述的安装座8底面与地面相接触；所述的抽风机4的输出端面中央位置连接有输气管22；所述的输气管22的另一端与水洗箱10侧面下部相连接；所述的输气管22的中央位置设有除油罐9；所述的水洗箱10顶面靠近正面的连接有排气管a18；所述的排气管a18的另一端连接有弯头5；所述的弯头5的另一接头与排气管b19相连接；所述的水洗箱10的顶面靠近背面的位置设有注水口11；所述的水洗箱10与排气管a18相连接的位置设有密封连接头13；所述的密封连接头13的底面与水洗箱10顶面相接触；所述的排气管a18底部安装有HEAP处理箱14；所述的HEAP处理箱14内部为网状结构；所述的HEAP处理箱14上侧设有硫化物吸收箱15；所述的排气管a18穿过硫化物吸收箱15；所述的硫化物吸收箱15的上侧设有氯化物吸收箱16；所述的氯化物吸收箱16、硫化物吸收箱15、HEAP处理箱14的中心处于同一条直线上；所述的密封连接头13的一侧设有小型气压机12；所述的小型气压机12的底面与水洗箱10顶面相连接；所述的小型气压机12的顶面中央位置连接有连接管23；所述的连接管23的另一端与HEAP处理箱14一侧面相连接；所述的排气管与机体1内部下侧相同排气管的一端设置在激光切割头3的下侧；所述的排气按钮20与抽风机4、小型气压机12相关联；所述的氯化物吸收箱16的上侧设有除味箱17；所述的除味箱17内部装有活性炭；所述的除味箱17套在排气管a18的圆弧侧面；所述的排气管a18处于竖直状态；所述的排气管a18与排气管b19的直径相同，占用空间小，材料节约。
本发明在具体实施时，本发明的工作地点设置在室内，在装置进行激光切割塑料板时，操作人员需要关闭活动盖2，使激光切割头3处于相对封闭的状态，在切割前需要按排气按钮20，然后再开始切割工作，防止废气从活动盖2的缝隙中泄露出来，按排气按钮20后，抽风机4与小型气压机12开始工作，此时激光切割塑料板的废气由抽气管21从装置内部抽出，抽气的直接动力由抽风机4提供，抽风机4将废气经输气管22排入除油罐9中，除油罐9内部装有铁屑与脱脂棉，能够将废气中的油脂性成分吸收，废气再除油后进入水洗箱10，进行水洗，废气从水洗箱10的底部进入，顶部排出，能够充分的与水进行接触，便于除去溶于水和与水反应的气体分子，水洗之后的废气进入HEAP处理箱14，HEAP处理箱14将还没有除去的颗粒性物质除去，由于HEAP处理箱14的网状结构导致HEAP处理箱14不易透气，从而使废气不易通过，所以采用小型气压机12为其提供辅助动力，便于废气流通，颗粒净化后的废气经过硫化物吸收箱15、氯化物吸收箱16进行脱硫、脱氯处理，除去大部分有害气体成分，保护环境，最后废气经过除味箱17除味，除去废气中的一些异味的气体分子，然后经过排气管b19在高处排出，由至此废气处理结束，能够将一大部分的废气的有害成分除去，简单有效，适用于一些小型的教学示范基地；装置为管道式连接结构，整个废气处理装置的工作部分主要设置在排气管a18上，占用空间体积小，资源节约，价格经济实惠。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种改进型激光切割机尾气处理装置，其特征在于：包括机体(1)；所述的机体(1)顶面的一侧设有活动盖(2)；所述的活动盖(2)正面的中央位置安装有把手(7)；所述的机体(1)内侧上部安装有激光切割头(3)；所述的机体(1)顶面在活动盖(2)一侧靠近正面的位置设有排气按钮(20)；所述的机体(1)的后侧设置有后侧板(6)；所述的后侧板(6)表面靠近底面的位置连接有抽气管(21)；所述的抽气管(21)的另一端与抽风机(4)相连接；所述的抽风机(4)圆弧侧面底部设有安装座(8)；所述的安装座(8)底面与地面相接触；所述的抽风机(4)的输出端面中央位置连接有输气管(22)；所述的输气管(22)的另一端与水洗箱(10)侧面下部相连接；所述的输气管(22)的中央位置设有除油罐(9)；所述的水洗箱(10)顶面靠近正面的连接有排气管a(18)；所述的排气管a(18)的另一端连接有弯头(5)；所述的弯头(5)的另一接头与排气管b(19)相连接。
2.根据权利要求1所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的水洗箱(10)的顶面靠近背面的位置设有注水口(11)；所述的水洗箱(10)与排气管a(18)相连接的位置设有密封连接头(13)；所述的密封连接头(13)的底面与水洗箱(10)顶面相接触。
3.根据权利要求1所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的排气管a(18)底部安装有HEAP处理箱(14)；所述的HEAP处理箱(14)内部为网状结构；所述的HEAP处理箱(14)上侧设有硫化物吸收箱(15)；所述的排气管a(18)穿过硫化物吸收箱(15)。
4.根据权利要求3所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的硫化物吸收箱(15)的上侧设有氯化物吸收箱(16)；所述的氯化物吸收箱(16)、硫化物吸收箱(15)、HEAP处理箱(14)的中心处于同一条直线上。
5.根据权利要求1或2所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的密封连接头(13)的一侧设有小型气压机(12)；所述的小型气压机(12)的底面与水洗箱(10)顶面相连接；所述的小型气压机(12)的顶面中央位置连接有连接管(23)；所述的连接管(23)的另一端与HEAP处理箱(14)一侧面相连接。
6.根据权利要求1或5所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的排气管与机体(1)内部下侧相同排气管的一端设置在激光切割头(3)的下侧；所述的排气按钮(20)与抽风机(4)、小型气压机(12)相关联。
7.根据权利要求1或4所述的一种改进型激光切割机尾气处理装置，其特征在于：所述的氯化物吸收箱(16)的上侧设有除味箱(17)；所述的除味箱(17)内部装有活性炭；所述的除味箱(17)套在排气管a(18)的圆弧侧面；所述的排气管a(18)处于竖直状态；所述的排气管a(18)与排气管b(19)的直径相同。
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