CN106270185A - Automobile scavenging air valve housing continuous stamping die - Google Patents
Automobile scavenging air valve housing continuous stamping die Download PDFInfo
- Publication number
- CN106270185A CN106270185A CN201510314809.6A CN201510314809A CN106270185A CN 106270185 A CN106270185 A CN 106270185A CN 201510314809 A CN201510314809 A CN 201510314809A CN 106270185 A CN106270185 A CN 106270185A
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- China
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- die
- cylinder
- valve housing
- scavenging air
- air valve
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Abstract
The present invention relates to a kind of diel and process for stamping, refer in particular to a kind of automobile scavenging air valve housing continuous stamping die and process for stamping.A kind of automobile scavenging air valve housing continuous stamping die, including part of the upper die, part of the lower die and cylinder assembly, described part of the upper die connecting machine tool, described part of the lower die connects described cylinder assembly, and described part of the upper die includes upper bolster, upper padding plate, upper mounted plate, discharging cover plate and the stripper being sequentially connected；Described part of the lower die include be sequentially connected concave template, bottom plate, lower bolster, die shoe；Described cylinder assembly includes that the fixed plate being sequentially connected, air cylinder fixed plate, cylinder fix seat, cylinder and plug.And this diel is assembled on punch press, control punch press by PLC and carry out the method for work of punching press.Conventional how secondary single die tool is incorporated into above a secondary mould by the present invention, and production efficiency and product quality are improved, and reduce production cost, have effectively saved resource for enterprise and have created value.
Description
Technical field
The present invention relates to a kind of diel, particularly to a kind of automobile scavenging air valve housing continuous stamping die.
Background technology
Diel is a kind of technological equipment that materials processing becomes in Cold Press Working part, referred to as cold punching die (being commonly called as cold-punching mould).Punching press is at room temperature to utilize the mould being arranged on forcing press that material is applied pressure so that it is produces and separates or plastic deformation, thus obtains a kind of pressure processing method of required part.
Can be only done same blank operation in press ram each run and be just single die, this single die is divided into: blanking die, perforating die and edger.
Owing to automobile scavenging air valve housing is less and formed precision requires higher, and material is softer, and during being sent into, resistance is relatively big, and prior art uses the forming technique of the multiple operation of operation one blanking, operation two molding, operation three shaping.There are the following problems for it: (one) inconvenient operation and poor stability；(2) operation is more causes product orientation difficulty, precision and the concordance of product it is difficult to ensure that；(3) due to the molding pattern of either simplex sequence, array of procedures is compact, cause precision after shaping it is difficult to ensure that, for guaranteeing that precision generally requires repeatedly shaping and could meet product technology requirement；(4) product surface weighs wounded and impression is serious；(5) multistage manufacturing, the production efficiency of product is low and relatively costly, it is difficult to realize producing in enormous quantities.
Summary of the invention
It is an object of the invention to provide a kind of production efficiency height, the automobile scavenging air valve housing continuous stamping die of constant product quality.Based on this purpose, the technical solution used in the present invention is as follows:
A kind of automobile scavenging air valve housing continuous stamping die, including part of the upper die, part of the lower die and cylinder assembly, described part of the upper die connecting machine tool, described part of the lower die connects described cylinder assembly, and described part of the upper die includes upper bolster, upper padding plate, upper mounted plate, discharging cover plate and the stripper being sequentially connected；Described part of the lower die include be sequentially connected concave template, bottom plate, lower bolster, die shoe；Described cylinder assembly includes that the fixed plate being sequentially connected, air cylinder fixed plate, cylinder fix seat, cylinder and plug.All process steps is all incorporated into molding on a secondary mould, man power and material is saved than conventional either simplex journey mould, and the positioning difficulty that either simplex journey mould often walks very greatly and operates very inconvenient, the precision using continuous mould to position whole pattern tool self after producing ensures, it is not necessary to manual operation and correction.
Further, described part of the lower die also includes bottom seat pad and bottom plate；Described bottom seat pad one end is connected with described die shoe, and the other end is connected with described bottom plate.Bottom seat pad and bottom plate are used for supporting and fixing mould, resistance to compression damping, extend die life, convenient get rid of waste material.
Further, it is equipped with alignment pin between two parts that described part of the upper die is connected.All of template all devises 4 alignment pins to guarantee mould installation accuracy in the structure that connection is fixed.
Further, it is equipped with alignment pin between two parts that described part of the lower die is connected.
Further, also including outer guiding post, described outer guiding post is located in any one in described upper bolster and described die shoe.Outer guiding post is for the thick guiding of mould.
Further, also include inner guiding post, between two connection members that described inner guiding post is located between two connection members that part of the upper die is adjacent and part of the lower die is adjacent.Inner guiding post is the guiding accuracy of each structural member in improving mould.
Further, described lathe is controlled by PLC, and described cylinder assembly is provided with electromagnetic valve controlling system；Described electromagnetic valve controlling system is connected with the PLC system of lathe.Cylinder is connected with the PLC system of lathe by electromagnetic valve controlling system, by the PLC cam controller of lathe, control signal is transferred on the solenoid valve controller in cylinder control, the pneumatic work of turnover controlling cylinder is exported, it is achieved the twitch that pushes away of cylinder is made by the control signal of electromagnetic valve.
A kind of method utilizing above-mentioned automobile scavenging air valve housing continuous stamping die punching press automobile scavenging air valve housing is as follows:
Mould is installed to pressing equipment, cylinder assembly is arranged on above lower mold, cylinder is connected with the PLC system of lathe by electromagnetic valve controlling system, by the PLC cam controller of lathe, control signal is transferred on the solenoid valve controller in cylinder control, the pneumatic work of turnover controlling cylinder is exported, it is achieved the twitch that pushes away of cylinder is made by the control signal of electromagnetic valve；
Part of the upper die carries out downward punching press action by the descending action of lathe, material be sent into cloth away from, after part of the upper die goes downwards to setting height, lathe PLC system outputs signal to the solenoid valve controller in cylinder control, actuating signal exported to cylinder by the controller of electromagnetic valve and control cylinder and push ahead, part of the upper die continues traveling downwardly, the action being shaped product by the forming part of part of the upper die and part of the lower die；
After forming action completes, part of the upper die moves upward in the uphill process of lathe, and lathe PLC system outputs signal to the solenoid valve controller in cylinder control, the controller of electromagnetic valve export actuating signal to cylinder and control cylinder rollback backward；
Part of the upper die is continued to go upward to zero degree angle and is completed one-shot forming action.
Further, the part of the lower die of this diel also includes bottom seat pad and bottom plate；Described bottom seat pad one end is connected with described die shoe, and the other end is connected with described bottom plate.
Compare prior art, the invention have the benefit that
Multidigit either simplex journey mould that the most conventional mould uses or simple frame for movement feeding and molding mode, we use the mode of production of multi-station progressive die and introduce the mode that circuit, air-channel system and mould combine, be product location in a mold and motion the most reliable, stable, convenient.Use Circuits System to coordinate the mode controlled can realize the molding pattern of action diversification and high-freedom degree, coordinate air-channel system with the use of solving be beyond one's reach rapid movement in conventional frame for movement and reduce interference factor；So that production efficiency and product quality are greatly improved, reduce the cost of the manufacturing, effectively saved resource for enterprise and created value.
2. all process steps is all incorporated into molding above a secondary multi-station mold, the biggest man power and material's loss is saved than conventional either simplex journey mould, and the positioning difficulty that either simplex journey mould often walks very greatly and operates very inconvenient, the precision using continuous mould to position whole pattern tool self after producing ensures, without manual operation and correction, blanking and all process steps are all incorporated into above a secondary mould, the efficiency making production improves and reduces the cost of product manufacturing, achieve an equipment and can realize the production operation of product, the wasting of resources of board equipment and fuels and energy is saved for enterprise.
3. the half-finished product process part turnover reducing workshop when using of equipment also eliminates, and optimizes the internal flows route of company, it is achieved that energy-saving and cost-reducing purpose.
4. all focused on an equipment due to all of operation, production management and quality control are greatly improved, the realization of once through moulding technology simplifies the flow process of production management and improves the reliability of quality management and control, reduces the generation of quality risk.
Accompanying drawing explanation
Fig. 1 is automobile scavenging air valve housing continuous punch pressing mould structure schematic diagram of the present invention；
In figure, 1-part of the upper die, 11-upper bolster, 12-upper padding plate, 13-upper mounted plate, 14-discharging cover plate, 15-stripper, 2-part of the lower die, 21-concave template, 22-bottom plate, 23-lower bolster, 24-die shoe, 25-bottom seat pad, 26-bottom plate, 3-cylinder assembly, 31-fixed plate, 32-air cylinder fixed plate, 33-cylinder fixes seat 34-cylinder, 35-plug, 4-outer guiding post.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the invention will be further described.
Embodiment 1
As shown in Figure 1, a kind of automobile scavenging air valve housing continuous stamping die, including part of the upper die 1, part of the lower die 2 and cylinder assembly 3, described part of the upper die 2 connecting machine tool, described part of the lower die 2 connects described cylinder assembly 3, described part of the upper die 1 includes upper bolster 11, upper padding plate 12, upper mounted plate 13, discharging cover plate 14 and the stripper 15 being sequentially connected, and is equipped with 4 alignment pins and inner guiding post between two parts being connected；Described part of the lower die 2 includes concave template 21, bottom plate 22, lower bolster 23, die shoe 24, bottom seat pad 25 and the bottom plate 26 being sequentially connected, and is equipped with 4 alignment pins and inner guiding post between two parts being connected；Described outer guiding post 4 is located in any one in described upper bolster 11 and described die shoe 23；Described cylinder assembly 3 includes that the fixed plate 31 being sequentially connected, air cylinder fixed plate 32, cylinder fix seat 33, cylinder 34 and plug 35.
Described lathe is controlled by PLC, and described cylinder assembly 3 is provided with electromagnetic valve controlling system；Described electromagnetic valve controlling system is connected with the PLC system of lathe.
The work process of the present invention is: upper mold 1 carries out downward punching press action by the descending action of lathe, material be sent into cloth away from, upper mold go downwards to certain altitude after the lathe PLC system solenoid valve controller that outputs signal in cylinder control, actuating signal exported to cylinder 34 by the controller of electromagnetic valve and control cylinder 34 and push ahead, upper mold 1 continues traveling downwardly, the action being shaped product by the forming part of upper mold 1 and lower mold 2.After forming action completes, upper mold moves upward in the uphill process of lathe, and lathe PLC system outputs signal to the solenoid valve controller in cylinder control, the controller of electromagnetic valve export actuating signal to cylinder and control cylinder rollback backward.Upper mold continues to go upward to zero degree angle and completes one-shot forming action.Feeder equipment and cylinder molding set control system are the most in place, wait that the execution feeding exhaust hood of the control signal circulation of lathe descending PLC system output next time pushes ahead action.
Embodiment 2
First being installed to pressing equipment by mould, cylinder assembly 3 is arranged on above lower mold 2.
Cylinder 34 is connected with the PLC system of lathe by electromagnetic valve controlling system, by the PLC cam controller of lathe, control signal is transferred on the solenoid valve controller in cylinder control, the pneumatic work of turnover controlling cylinder is exported, it is achieved the twitch that pushes away of cylinder is made by the control signal of electromagnetic valve.Valve on cylinder 34 is connected trachea and is connected with electromagnetic valve, electromagnetic valve is connected with punch press, the PLC control system parameter of regulation punch press matches with the action of mould, upper bolster 11 is driven the when that punch press top shoe being descending, upper padding plate 12, upper mounted plate 13, discharging cover plate 14, stripper 15 and be arranged on all parts of upper mold and move downward, when after the angle moving to a PLC and arranging control, signal is exported to electromagnetic valve by the PLC system of punch press, electromagnetic valve control cylinder 34 carries out ahead running makes forming part arrive at operating position, punch press continues traveling downwardly and realizes blanking, chamfering, molding, shaping, the action of 13 operations such as blanking.After punching press completes, punch press is up, and after going upward to the angle that PLC system sets, signal is exported to electromagnetic valve by the PLC system of punch press, and electromagnetic valve control cylinder 34 carries out setback makes forming part rollback to start position.Punch press continue up, when punch press goes upward to 330 ° when, feed mechanism receive lathe PLC output signal realize a cloth away from feeding action.
Last it is noted that above example only in order to the present invention is described and and unrestricted technical scheme described in the invention；Therefore, although this specification with reference to each above-mentioned embodiment to present invention has been detailed description, but, it will be understood by those within the art that, still the present invention can be modified or equivalent；And all are without departing from the technical scheme of the spirit and scope of the present invention and improvement thereof, it all should be contained in scope of the presently claimed invention.
Claims (9)
1.A kind of automobile scavenging air valve housing continuous stamping die, including part of the upper die (1), part of the lower die (2) and cylinder assembly (3), described part of the upper die (2) connecting machine tool, described part of the lower die (2) connect described cylinder assembly (3), it is characterised in that:
Described part of the upper die (1) includes upper bolster (11), upper padding plate (12), upper mounted plate (13), discharging cover plate (14) and the stripper (15) being sequentially connected；
Described part of the lower die
(2) include and be sequentially connected
Recessed
Template (
21
), bottom plate (
22
), lower bolster (
23
), die shoe (
24
)；
Described cylinder assembly (
3
) include being sequentially connected fixed plate (
31
), air cylinder fixed plate (
32
), cylinder fix seat (
33
), cylinder (
34
) and plug (
35
)
。
2.Automobile scavenging air valve housing continuous stamping die according to claim 1, it is characterised in that: described part of the lower die (2) also include Bottom seat pad ( 25 ) and bottom plate ( 26 ) ；Described bottom seat pad (25) one end is connected with described die shoe (23), and the other end is connected with described bottom plate (26).
3.Automobile scavenging air valve housing continuous stamping die according to claim 2, it is characterised in that: it is equipped with alignment pin between two parts that described part of the upper die (1) is connected.
4.Automobile scavenging air valve housing continuous stamping die according to claim 2, it is characterised in that: it is equipped with alignment pin between two parts that described part of the lower die (2) are connected.
5.According to the automobile scavenging air valve housing continuous stamping die described in claim 3 or 4, it is characterised in that: also including outer guiding post (4), described outer guiding post (4) is located in any one in described upper bolster (11) and described die shoe (23).
6.Automobile scavenging air valve housing continuous stamping die according to claim 6, it is characterised in that: also include inner guiding post, between two connection members that described inner guiding post is located between two connection members that part of the upper die (1) is adjacent and part of the lower die (2) are adjacent.
7.Automobile scavenging air valve housing continuous stamping die according to claim 1, it is characterised in that: described lathe is controlled by PLC system, and PLC system includes cam controller, and described cylinder assembly (3) is provided with electromagnetic valve controlling system；Described electromagnetic valve controlling system is connected with the PLC system of lathe.
8.A kind of method of the automobile scavenging air valve housing continuous stamping die punching press automobile scavenging air valve housing utilized described in right 7, it is characterised in that:
Will
Mould is installed to pressing equipment, cylinder assembly (
3
) be arranged on above lower mold, cylinder (
34
) by electromagnetic valve controlling system and lathe
PLC
System is connected, by lathe
PLC
Control signal is transferred on the solenoid valve controller in cylinder control by cam controller, is exported the pneumatic work of turnover controlling cylinder by the control signal of electromagnetic valve, it is achieved the twitch that pushes away of cylinder is made；
Part of the upper die (
1
) carry out downward punching press action by the descending action of lathe, material be sent into a cloth away from, after part of the upper die goes downwards to setting height, lathe
PLC
Actuating signal to the solenoid valve controller in cylinder control, is exported to cylinder by the controller of electromagnetic valve and controls cylinder and push ahead by system output signal, part of the upper die (
1
) continue traveling downwardly, by part of the upper die (
1
) and part of the lower die (
2
) forming part action that product is shaped；
Forming action complete after part of the upper die (
1
) move upward in the uphill process of lathe, lathe
PLC
Actuating signal to the solenoid valve controller in cylinder control, is exported to cylinder by the controller of electromagnetic valve and controls cylinder rollback backward by system output signal；
Part of the upper die (
1
) continue to go upward to zero degree angle and complete one-shot forming action.
9.According to claim 8 Described The method of automobile scavenging air valve housing continuous stamping die punching press automobile scavenging air valve housing, it is characterised in that: described part of the lower die (2) also include Bottom seat pad ( 25 ) and bottom plate ( 26 ) ；Described bottom seat pad (25) one end is connected with described die shoe (23), and the other end is connected with described bottom plate (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314809.6A CN106270185A (en) | 2015-06-10 | 2015-06-10 | Automobile scavenging air valve housing continuous stamping die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314809.6A CN106270185A (en) | 2015-06-10 | 2015-06-10 | Automobile scavenging air valve housing continuous stamping die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106270185A true CN106270185A (en) | 2017-01-04 |
Family
ID=57659396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510314809.6A Pending CN106270185A (en) | 2015-06-10 | 2015-06-10 | Automobile scavenging air valve housing continuous stamping die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106270185A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2827579Y (en) * | 2005-08-23 | 2006-10-18 | 旭东机械(昆山)有限公司 | Frame pipe nose part shaping mechanism |
| JP2010125491A (en) * | 2008-11-28 | 2010-06-10 | Hitachi Automotive Systems Ltd | Press machine |
| CN201998460U (en) * | 2010-12-23 | 2011-10-05 | 上海远都机床有限公司 | Control device on digital controlled press machine |
| CN202399559U (en) * | 2011-12-27 | 2012-08-29 | 江苏扬力集团有限公司 | Electrical stamping control system for stator/rotor of high-speed press |
| CN104438859A (en) * | 2014-12-24 | 2015-03-25 | 上海新申金属制品有限公司 | End plate progressive die device |
| CN204365835U (en) * | 2014-12-10 | 2015-06-03 | 镇江先锋汽车零部件有限公司 | Automobile scavenging air valve housing shaped device |
| CN204867050U (en) * | 2015-06-10 | 2015-12-16 | 镇江先锋汽车零部件有限公司 | Continuous stamping die of car scavenging valve casing |
-
2015
- 2015-06-10 CN CN201510314809.6A patent/CN106270185A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2827579Y (en) * | 2005-08-23 | 2006-10-18 | 旭东机械(昆山)有限公司 | Frame pipe nose part shaping mechanism |
| JP2010125491A (en) * | 2008-11-28 | 2010-06-10 | Hitachi Automotive Systems Ltd | Press machine |
| CN201998460U (en) * | 2010-12-23 | 2011-10-05 | 上海远都机床有限公司 | Control device on digital controlled press machine |
| CN202399559U (en) * | 2011-12-27 | 2012-08-29 | 江苏扬力集团有限公司 | Electrical stamping control system for stator/rotor of high-speed press |
| CN204365835U (en) * | 2014-12-10 | 2015-06-03 | 镇江先锋汽车零部件有限公司 | Automobile scavenging air valve housing shaped device |
| CN104438859A (en) * | 2014-12-24 | 2015-03-25 | 上海新申金属制品有限公司 | End plate progressive die device |
| CN204867050U (en) * | 2015-06-10 | 2015-12-16 | 镇江先锋汽车零部件有限公司 | Continuous stamping die of car scavenging valve casing |
Non-Patent Citations (1)
| Title |
|---|
| 肖祥芷等: "《中国模具工程大典 第4卷 冲压模具设计》", 31 March 2007 * |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170104 |