CN204867050U - Continuous stamping die of car scavenging valve casing - Google Patents
Continuous stamping die of car scavenging valve casing Download PDFInfo
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- CN204867050U CN204867050U CN201520396221.5U CN201520396221U CN204867050U CN 204867050 U CN204867050 U CN 204867050U CN 201520396221 U CN201520396221 U CN 201520396221U CN 204867050 U CN204867050 U CN 204867050U
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Abstract
The utility model relates to a stamping die, in particular to continuous stamping die of car scavenging valve casing. A continuous stamping die of car scavenging valve casing, includes mould part, lower mould part and cylinder components, go up the mould part and connect the lathe, the lower mould part is connected cylinder components, go up the mould part including consecutive upper die base, upper padding plate, an upper fixed plate, unload apron and stripper, the lower mould part is including consecutive die board, bottom plate, lower bolster, die holder, cylinder components includes consecutive fixed plate, cylinder fixed plate, cylinder fixing base, cylinder and plug. The prior art that compares owing to above will many copies process mould in the past having integrated a pair mould, make production efficiency and product quality obtain very big promotion, has reduced the cost of the manufacturing, has effectually practiced thrift the resource and has created value for the enterprise.
Description
Technical field
The utility model relates to a kind of diel, particularly a kind of automobile scavenging air valve housing continuous stamping die.
Background technology
Diel is a kind of technological equipment materials processing being become part in Cold Press Working, is called cold punching die (being commonly called as cold-punching mould).Punching press at room temperature utilizes the mould be arranged on forcing press to apply pressure to material, makes it produce separation or plastic deformation, thus obtain a kind of pressure processing method of required part.
Can only complete same blank operation and just be single die in press ram each run, this single die is divided into: blanking die, perforating die and edger.
Because the less and formed precision of automobile scavenging air valve housing requires higher, and material is softer, and in the process sent to, resistance is comparatively large, and operation one blanking that what prior art adopted is, operation two are shaping, the forming technique of the multiple operation of operation three shaping.There are the following problems for it: (one) inconvenient operation and poor stability; (2) operation is more causes product orientation difficulty, and the precision of product and uniformity are difficult to ensure; (3) due to the shaping pattern of single operation, array of procedures is compact, and after causing shaping, precision is difficult to ensure, for guaranteeing that precision often needs repeatedly shaping could meet product technology requirement; (4) product surface weigh wounded and impression serious; (5) multistage manufacturing, the production efficiency of product is low and cost is higher, is difficult to realize producing in enormous quantities.
Utility model content
The purpose of this utility model is to provide that a kind of production efficiency is high, the automobile scavenging air valve housing continuous stamping die of constant product quality.Based on this object, the technical solution adopted in the utility model is as follows:
A kind of automobile scavenging air valve housing continuous stamping die, comprise part of the upper die, part of the lower die and cylinder assembly, described part of the upper die connecting machine tool, described part of the lower die connects described cylinder assembly, and described part of the upper die includes the upper bolster, upper padding plate, upper mounted plate, discharging cover plate and the stripper that are connected successively; Described part of the lower die includes the concave template, bottom plate, lower bolster, the die shoe that are connected successively; Described cylinder assembly comprises the fixed head, air cylinder fixed plate, cylinder holder, cylinder and the plug that are connected successively.All process steps is all incorporated on a secondary mould shaping, man power and material is saved than single engineering mould in the past, and the positioning difficulty that often walks of single engineering mould is very large and operate very inconvenient, after using continuous mould to produce, the precision of location whole pattern tool self ensures, without the need to manual operation and correction.
Further, described part of the lower die also comprises bottom seat pad and bottom plate; Described bottom seat pad one end is connected with described die shoe, and the other end is connected with described bottom plate.Bottom seat pad and bottom plate are used for supporting and fixed mould, resistance to compression damping, extend die life, conveniently get rid of waste material.
Further, alignment pin is equipped with between two parts that described part of the upper die is connected.All templates all devise 4 alignment pins to guarantee mould installation accuracy in the structure be connected and fixed.
Further, alignment pin is equipped with between two parts that described part of the lower die is connected.
Further, also include outer guiding post, described outer guiding post is located in any one in described upper bolster and described die shoe.Outer guiding post is used for the thick guiding of mould.
Further, also include inner guiding post, between two attaching parts that described inner guiding post is located between two adjacent attaching parts of part of the upper die and part of the lower die is adjacent.Inner guiding post is for improving the guiding accuracy of each structural member in mould.
Further, described lathe is controlled by PLC system, and PLC system includes cam controller, and described cylinder assembly is provided with electromagnetic valve controlling system; Described electromagnetic valve controlling system is connected with the PLC system of lathe.Cylinder is connected with the PLC system of lathe by electromagnetic valve controlling system, by the PLC cam controller of lathe control signal is transferred on the solenoid valve controller in cylinder control, exported the pneumatic work of turnover of control cylinder by the control signal of magnetic valve, realize pushing away of cylinder and twitch work.
To compare prior art, the beneficial effect that the utility model has:
1. the multidigit list engineering mould that adopts of mould in the past or simple frame for movement feeding and molding mode, we use the mode of production of multi-station progressive die and introduce the mode that circuit, air-channel system and mould combine, and are that product location in a mold and motion are more reliable, stable, convenient.Use Circuits System to coordinate the mode controlled can realize the shaping pattern of action diversification and high-freedom degree, coordinate air-channel system frame for movement be beyond one's reach rapid movement in the past with the use of solving and reduce interference factor; Thus production efficiency and product quality are greatly improved, reduce the cost of the manufacturing, effectively saved resource for enterprise and created value.
2. all process steps is all incorporated into above a secondary multi-station mold shaping, very large man power and material's loss is saved than single engineering mould in the past, and the positioning difficulty that often walks of single engineering mould is very large and operate very inconvenient, after using continuous mould to produce, the precision of location whole pattern tool self ensures, without the need to manual operation and correction, blanking and all process steps are all incorporated into above a secondary mould, the efficiency of production is improved and reduces the cost of product manufacturing, achieve the production operation that an equipment can realize product, for enterprise saves the wasting of resources of board equipment and fuels and energy.
3. when the minimizing of equipment uses, the half-finished product process part turnover in workshop also eliminates, and optimizes the internal flows route of company, achieves energy-saving and cost-reducing object.
4. because all operations have all focused on an equipment, production management and quality control are greatly improved, the realization of once through moulding technology simplifies the flow process of production management and improves the reliability of quality management and control, reduces the generation of quality risk.
Accompanying drawing explanation
Fig. 1 is the utility model automobile scavenging air valve housing continuous punch pressing mould structure schematic diagram;
In figure, 1-part of the upper die, 11-upper bolster, 12-upper padding plate, 13-upper mounted plate, 14-discharging cover plate, 15-stripper, 2-part of the lower die, 21-concave template, 22-bottom plate, 23-lower bolster, 24-die shoe, 25-bottom seat pad, 26-bottom plate, 3-cylinder assembly, 31-fixed head, 32-air cylinder fixed plate, 33-cylinder holder 34-cylinder, 35-plug, 4-outer guiding post.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
Embodiment 1
As shown in Figure 1, a kind of automobile scavenging air valve housing continuous stamping die, comprise part of the upper die 1, part of the lower die 2 and cylinder assembly 3, described part of the upper die 2 connecting machine tool, described part of the lower die 2 connects described cylinder assembly 3, described part of the upper die 1 includes the upper bolster 11, upper padding plate 12, upper mounted plate 13, discharging cover plate 14 and the stripper 15 that are connected successively, is equipped with 4 alignment pins and inner guiding post between two parts be connected; Described part of the lower die 2 includes the concave template 21, bottom plate 22, lower bolster 23, die shoe 24, bottom seat pad 25 and the bottom plate 26 that are connected successively, is equipped with 4 alignment pins and inner guiding post between two parts be connected; Described outer guiding post 4 is located in any one in described upper bolster 11 and described die shoe 23; Described cylinder assembly 3 comprises the fixed head 31, air cylinder fixed plate 32, cylinder holder 33, cylinder 34 and the plug 35 that are connected successively.
Described lathe is controlled by PLC, and described cylinder assembly 3 is provided with electromagnetic valve controlling system; Described electromagnetic valve controlling system is connected with the PLC system of lathe.
The course of work of the present utility model is: patrix 1 carries out downward punching press action by the descending action of lathe, a cloth distance sent to by material, after patrix goes downwards to certain altitude, lathe PLC system outputs signal to the solenoid valve controller in cylinder control, by the controller of magnetic valve actuating signal exported to cylinder 34 and control cylinder 34 is pushed ahead, patrix 1 continues descending, carries out shaping action by the forming part of patrix 1 and counterdie 2 to product.After forming action completes, patrix moves upward in the uphill process of lathe, and lathe PLC system outputs signal to the solenoid valve controller in cylinder control, by the controller of magnetic valve, actuating signal is exported to cylinder and control cylinder rollback backward.Patrix continues to go upward to zero degree angle and completes one-shot forming action.Feeder equipment and the shaping set control system of cylinder all in place, wait for that the execution feeding exhaust hood of the control signal circulation that the descending PLC system of lathe next time exports pushes ahead action.
During use, be first mounted to above pressing equipment by mould, cylinder assembly 3 is arranged on above counterdie 2,
Cylinder is connected with the PLC system of lathe by electromagnetic valve controlling system, by the PLC cam controller of lathe control signal is transferred on the solenoid valve controller in cylinder control, exported the pneumatic work of turnover of control cylinder by the control signal of magnetic valve, realize pushing away of cylinder and twitch work.Valve on cylinder 34 is connected tracheae and is connected with magnetic valve, magnetic valve is connected with punch press, the PLC control system parameter of punch press and the action of mould is regulated to match, upper bolster 11 is driven time punch press top shoe is descending, upper padding plate 12, upper mounted plate 13, discharging cover plate 14, stripper 15 and all parts being arranged on patrix move downward, when moving to after a PLC arranges the angle of control, signal is exported to magnetic valve by the PLC system of punch press, solenoid control cylinder 34 carries out ahead running makes forming part arrive at operating position, punch press continuation is descending realizes blanking, chamfering, shaping, shaping, the action of 13 operations such as blanking.After punching press completes, punch press is up, and when after the angle going upward to PLC system setting, signal is exported to magnetic valve by the PLC system of punch press, and solenoid control cylinder 34 carries out setback makes forming part rollback to start position.Punch press continues up, and when punch press goes upward to 330 ° time, the output signal of feed mechanism reception lathe PLC realizes the feeding action of a cloth distance.
Last it is noted that above embodiment only in order to illustrate the utility model and and technical scheme described by unrestricted the utility model; Therefore, although this description has been described in detail the utility model with reference to each above-mentioned embodiment, those of ordinary skill in the art should be appreciated that and still can modify to the utility model or equivalent replacement; And all do not depart from technical scheme and the improvement thereof of spirit and scope of the present utility model, it all should be encompassed in right of the present utility model.
Claims (7)
1. an automobile scavenging air valve housing continuous stamping die, comprise part of the upper die (1), part of the lower die (2) and cylinder assembly (3), described part of the upper die (2) connecting machine tool, described part of the lower die (2) connect described cylinder assembly (3), it is characterized in that:
Described part of the upper die (1) includes the upper bolster (11), upper padding plate (12), upper mounted plate (13), discharging cover plate (14) and the stripper (15) that are connected successively;
Described part of the lower die (2) includes the concave template (21), bottom plate (22), lower bolster (23), the die shoe (24) that are connected successively;
Described cylinder assembly (3) comprises the fixed head (31), air cylinder fixed plate (32), cylinder holder (33), cylinder (34) and the plug (35) that are connected successively.
2. automobile scavenging air valve housing continuous stamping die according to claim 1, is characterized in that: described part of the lower die (2) also comprise bottom seat pad (25) and bottom plate (26); Described bottom seat pad (25) one end is connected with described die shoe (23), and the other end is connected with described bottom plate (26).
3. automobile scavenging air valve housing continuous stamping die according to claim 2, is characterized in that: be equipped with alignment pin between two parts that described part of the upper die (1) is connected.
4. automobile scavenging air valve housing continuous stamping die according to claim 2, is characterized in that: be equipped with alignment pin between two parts that described part of the lower die (2) are connected.
5. the automobile scavenging air valve housing continuous stamping die according to claim 3 or 4, is characterized in that: also include outer guiding post (4), described outer guiding post (4) is located in any one in described upper bolster (11) and described die shoe (23).
6. automobile scavenging air valve housing continuous stamping die according to claim 5, it is characterized in that: also include inner guiding post, between two attaching parts that described inner guiding post is located between two adjacent attaching parts of part of the upper die (1) and part of the lower die (2) are adjacent.
7. automobile scavenging air valve housing continuous stamping die according to claim 1, it is characterized in that: described lathe is controlled by PLC system, and PLC system includes cam controller, described cylinder assembly (3) is provided with electromagnetic valve controlling system; Described electromagnetic valve controlling system is connected with the PLC system of lathe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520396221.5U CN204867050U (en) | 2015-06-10 | 2015-06-10 | Continuous stamping die of car scavenging valve casing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520396221.5U CN204867050U (en) | 2015-06-10 | 2015-06-10 | Continuous stamping die of car scavenging valve casing |
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| Publication Number | Publication Date |
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| CN204867050U true CN204867050U (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520396221.5U Active CN204867050U (en) | 2015-06-10 | 2015-06-10 | Continuous stamping die of car scavenging valve casing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270185A (en) * | 2015-06-10 | 2017-01-04 | 镇江先锋汽车零部件有限公司 | Automobile scavenging air valve housing continuous stamping die |
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2015
- 2015-06-10 CN CN201520396221.5U patent/CN204867050U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270185A (en) * | 2015-06-10 | 2017-01-04 | 镇江先锋汽车零部件有限公司 | Automobile scavenging air valve housing continuous stamping die |
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